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INSTALLATION

Procedures for installing Recordall Compound Series meters are essentially the same for all meter sizes  Any special 

instructions required for the installation or connection of accessory devices such as AMR/AMI technologies or strainers is 

provided in the literature for those devices  

Figure 1 

shows a recommended meter installation 

By-Pass

(Permanent or

Temporary)

Upstream

Valve

(Open)

Minimum of Five

Diameters of

Straight Pipe

Badger Plate

Strainer and

Compound Meter

By-Pass

(Permanent or

Temporary)

Coupling

Adaptor

Shut-Off

Valve

Downstream

Figure 1:  Recommended meter installation

Preinstallation Considerations

Before proceeding any further with the installation, first read the instructions in the paragraphs immediately following to 

become familiar with the requirements and procedures involved  

NOTE:

N

The Recordall Compound Series meters are designed for operation in HORIZONTAL piping arrangements 

•  Be sure that the meter flow range and size of the meter coincide with the intended service and demand for water 

THE LIFE OF THE COMPOUND METER WILL BE CURTAILED IF OPERATED AT FLOW RATES HIGHER THAN SPECIFIED. 

•  The meters are designed for use in cold water service (up to 120° F or 27° C) within the applicable flow requirements 

for compound meters  For use with water at higher temperatures, consult your Badger Meter representative or nearest 

Badger Meter regional sales office 

•  If solid material is present in the water to be metered, a strainer must be installed in the service piping upstream of the 

meter  The strainer, in addition to protecting the meter from debris in the line, minimizes the effect of velocity profile 

distortions or turbulence caused by changes in pipe direction or valving resulting in more accurate registration  Contact 

your Badger Meter representative for information on Recordall Plate Strainers 

•  Avoid locating the meter in close quarters  Allow sufficient space to permit access for meter reading, testing,  

and maintenance 

•  Because of the need to test large meters periodically to verify their performance, it is recommended that a bypass system 

be incorporated into the piping arrangement  This will also provide a means of performing periodic cleanout and routine 

maintenance without interrupting service to the customer  A test port is incorporated in the meter housing and can be 

used for field accuracy testing 

•  The Recordall Compound Series meter is accuracy and pressure tested prior to shipment, therefore no field adjustments 

are required  As turbine performance is directly related to the flow conditions of the water stream entering the meter, 

upstream fittings and piping changes can adversely affect flow registration  For valid registration and proper performance,  

consider the following installation considerations:
◊  When installing the meter with a Badger Meter Plate Strainer, a minimum of 5 pipe diameters of straight, unobstructed 

pipe is required upstream of the meter  (A minimum of 10 pipe diameters of straight unobstructed pipe is required 

upstream of a meter installed without a plate strainer  The deletion of a strainer, however, is not recommended ) This 

allows for dampening of velocity profile distortions caused by items such as elbows, pumps and dirt traps upstream 

of the meter  Where spiral flows are created by three dimensional elbows or rotary pumps, use additional distance 

to dampen the effect  If a basket or Y-type strainer is used, place it 5 to 10 pipe diameters upstream of the meter to 

dampen velocity profile distortions created by this design 

Installation

June 2016

RCS-UM-00076-EN-04

Page 6 

Summary of Contents for T200

Page 1: ...Size High Side Model Placed on Short side of meter Low Side Model Placed on Taller side of meter 2 T200 M25 or also labeled Low 2 3 3 M450 M25 or also labeled Low 2 3 4 M1000 M35 or also labeled Low 4...

Page 2: ...ector endpoint side with the corresponding projection on the other encoder side and push the ends together for the correct fit See 308 In line connector Figure 2 With Nicor in line connectors hold the...

Page 3: ...nut onto the tube threads as shown 2 Insert the endpoint tube through the bottom of the lid 3 Screw the top cap onto the endpoint tube threads as shown and tighten 4 Tighten the lock nut against the b...

Page 4: ...ND PRIOR TO ATTACHING THE ENDPOINT TO AVOID DAMAGE 2 Once in the ground secure the mounting bracket on the appropriate rebar or pipe using the enclosed washer wing nut and hex head bolt provided with...

Page 5: ...RCS UM 00076 EN 04 June 2016 Recordall Compound Series Meter Lead Free Bronze Alloy Sizes 2 3 4 6 NSF ANSI Standards 61 and 372 Certified User Manual...

Page 6: ...Page ii Recordall Compound Series Meter Lead Free Bronze Alloy Sizes 2 3 4 6 June 2016 RCS UM 00076 EN 04...

Page 7: ...nd Assemblies 12 Removing the High Flow Turbo Meter Head Assembly 12 Removing the Turbo Measuring Element Assembly from the Cover Plate 14 Removing the Magnet Carrier Top Gear Set 14 Removing the Stra...

Page 8: ...Page iv Recordall Compound Series Meter Lead Free Bronze Alloy Sizes 2 3 4 6 June 2016 RCS UM 00076 EN 04...

Page 9: ...rs Product Data Sheet contains information on operating principle meter construction materials tolerances and specifications The Recordall Compound Series Meters Parts List contains part numbers part...

Page 10: ...s in pipe direction or valving resulting in more accurate registration Contact your Badger Meter representative for information on Recordall Plate Strainers Avoid locating the meter in close quarters...

Page 11: ...equal in size to the meter is required upstream of the meter Additional length is required if a sharp contraction or an eccentric reducer rather than a concentric tapered reducer is used Installing t...

Page 12: ...er Figure 4 2 adapter with a 2 round meter Figure 5 4 adapter Figure 6 4 with a 4 meter Description Part Number 2 Elliptical Flange Adapter Kit 64186 001 2 Round Flange Adapter Kit 64186 002 4 Flange...

Page 13: ...n Now open all applicable service valves Check the flow rate to verify that the flow does not exceed the maximum continuous duty specification The rate of flow can be quickly checked by timing the qua...

Page 14: ...e added together to determine the total flow through the meter Compare this to that recorded by the test meter or test tank If more than one revolution of the high flow test circle occurs take new rea...

Page 15: ...aning Clean all dirt grease moisture or other foreign material from the exterior of the meter After cleaning rinse thoroughly with water In the event that system pressure has been reduced and the upst...

Page 16: ...DO SO CAN LEAD TO THE HEAD BEING EJECTED FROM HOUSING CAUSING PERSONAL INJURY AND OR PROPERTY DAMAGE 1 Loosen each of the High Flow Turbo Head Assembly bolts about 1 1 2 turns Do not completely remov...

Page 17: ...bottom bearing Calibration ring rear Rotor Calibration ring front Nose cone setscrew Cage setscrew 1 Cage seal Nose cone straightening vane assembly 2 Calibration shaft seal plug Calibration shaft lo...

Page 18: ...in access to them remove the measuring element from the cover Removing the upstream nose cone provides access to the rotor calibration ring and the transmission assembly To remove the nose cone 1 Unsc...

Page 19: ...NG 6 Figure 11 Calibration ring linkage assemblies Reassembling the Calibration Mechanism 1 Align the pin on the perimeter of the calibration ring with the arrow tip located on the nose cone assembly...

Page 20: ...ng pins are an integral part of the straightening vane and nose cone assembly Wear or damage would require the replacement of this component Reassembling the Rotor and Bearings 1 Install the rear nose...

Page 21: ...and out of the bottom bearing then slide shaft downward and diagonally out towards you to remove it from the nose cone cage assembly 7 Holding cage firmly with one hand rotate the nose cone clockwise...

Page 22: ...the Low Flow Cover Assembly bolts about 1 1 2 turns Do not completely remove the bolts 2 If the O ring between the Low Flow Cover Assembly and the housing is secure and not leaking pry the Measuring...

Page 23: ...magnet in the meter head is clean Valve Assembly Removing the Valve Assembly With the cover assembly removed the valve assembly is exposed for service 1 Remove the lock pawl see Figure 14 2 Turn the v...

Page 24: ...stic Rotor Thrust Bearing Sapphire jewels Rotor Bearing Pivots Passivated 316 stainless steel Calibration Mechanism Stainless steel thermoplastic Measuring Chamber Disc Thermoplastic High Flow Valve S...

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