background image

LM5072 12Vout 25W PoE PD
Power Eval-Board for IP
Camera

National Semiconductor
LM5072
Honsun Tan
February 2008

1.0 Design Specifications

Inputs

Output #1

VinMin=38V

Vout1=12V

VinMax=60V

Iout1=2.1A

2.0 Design Description

This LM5072 25W PoE PD Power Eval-board is specially de-
signed for IP Net Cameras powered by PoE. As the PD side's
power converter of a PoE system, this Eval-board converts
48Vdc to 12Vdc to directly power the motor driver for the IP
Net Camera's body rotation and zoom lens. Other regulators
such as LM26400 from National Semiconductor can be used
to convert the 12Vdc to 3.3Vdc, 2.5Vdc, 1.8Vdc and 1.2Vdc
to power the processor of an IP Net Camera as shown in fig-
ure 11. This board can provide total power up to 25W as
specified by the PoE Plus IEEE802.3at standard. In addition,
this Eval-board can be interfaced to any PSE that follows de-
tection and classification procedures defined by the
IEEE802.3af standard. In summary, this Eval-board is the
ideal solution for a Pre-PoE Plus IP Net Camera application.
This design has 2 auxilliary inputs to allow use of inexpensive
12Vdc and 24Vac regulated adapters to take advantage of
the LM5072's versatile auxiliary power options. 12Vdc power
can by provided to the load, bypassing the LM5072, by con-
necting a 12Vdc regulated adapter to the 12V AUX Input Port.
When regulated 12Vdc is available, it can be delivered directly
to the load, bypassing the LM5072, by connecting to the 12V
AUX Input Port. When the regulated 12Vdc is present at the
12V AUX input port before 48V PoE voltage is present, the
PoE startup signature detection resistance of the PD is sig-
nificantly reduced. This signals the PSE to not deliver power
to the PD. If 12Vdc is added after 48V PoE voltage is present,
the PD signature resistance changes and will signal the PSE
to stop providing power to the PD. In either case the regulated
12Vdc will turn off the LM5072 and can reduce power losses
from the converter and the PoE line.
The LM5072's RAUX configuration is utilized for the 24V AUX
input port to bypass the internal hot swap MOSFET allowing
the 800mA current limit of the LM5072 to be ignored. This
allows the input voltage for the 24V AUX input port to go down
to 16Vdc and up to 60Vdc. A key function for automatic se-
lection of supply Dominance Option is implemented for the

24V AUX input port. By connecting pin 1 and pin 2 by a
jumper, as shown in figure 4, the 24V AUX is made to be the
dominant input voltage, even if 48V PoE input voltage is
present. Alternatively, if pin 2 and pin 3 are jumpered, as
shown in figure 4, the LM5072 will be placed in non-domi-
nance mode.
The theory and general application of PoE is beyond the
scope of this document. For detailed PoE information, please
see the LM5072 datasheet.
This document includes a schematic, BOM, layout and de-
tailed test results.

3.0 Features

Energy Efficient Eval-Board
 DC/DC converter efficiency of 89% at PoE 48Vin with 25W
Load.
 Overall efficiency of 85.5% at PoE 48Vin with 25W load.
 DC/DC converter efficiency of 90% at 24Vin with 25W load.
 Overall efficiency of 89% at 24Vin with 25W load.
Versatile Input Power Options
 PoE input Port: 38Vdc-60Vdc range with PoE interface.
 24V AUX input Port: 24Vac from inexpensive 24Vac adapter
or 16Vdc-60Vdc range
 12V AUX input Port: Regulated 12Vdc from inexpensive
12Vdc adapter.
Full Protection for PoE
Compliant 802.3af PD interface
 Inrush current limit.
 Accurate 800mA over current protection.
 Short-circuit protection, hiccup mode.
 Input UVLP with 7V hysteresis, 37V on and 30V shutdown
 LED indicates power from PoE
Uses Standard Transformer FA2900 from Coilcraft
This Eval-board is easily modified to 3.3Vdc, 5Vdc, 9Vdc and
15Vdc output with standard Coilcraft transformers FA2677,
FA2898, FA2899 and FA2901 respectively.

© 2008 National Semiconductor Corporation

www.national.com

LM5072 12Vout 25W PoE PD Power Eval-Board for IP Camera

LM5072

Summary of Contents for LM5072

Page 1: ... PD In either case the regulated 12Vdc will turn off the LM5072 and can reduce power losses from the converter and the PoE line The LM5072 s RAUX configuration is utilized for the 24V AUX input port to bypass the internal hot swap MOSFET allowing the 800mA current limit of the LM5072 to be ignored This allows the input voltage for the 24V AUX input port to go down to 16Vdc and up to 60Vdc A key fu...

Page 2: ...2 20K R12 0 33 R12 0 33 R23 21 5k R23 21 5k Q3 BC817 16 Q3 BC817 16 C3 4 7uF 100V C3 4 7uF 100V D1 CMSH3 60M D1 CMSH3 60M J3 PoE J3 PoE 1 2 3 4 5 6 7 8 R24 680ohm R24 680ohm R6 140k R6 140k C6 22uF C6 22uF R19 NI R19 NI U1 LM5072 U1 LM5072 OUT 9 nPGOOD 11 CS 12 VIN 3 SS 2 RT 1 COMP 15 ARTN 16 ICL_FAUX 5 FB 14 DCCL 6 RTN 8 VCC 10 VEE 7 RCLASS 4 RAUX 13 EP D5 CMMR1F 02 D5 CMMR1F 02 R8 33ohm R8 33ohm...

Page 3: ...5 0 Bill of Materials bom FIGURE 2 BOM 3 www national com LM5072 ...

Page 4: ...utput power Pout 25 W Steady State Efficiency Efficiency 85 Control scheme Control scheme current Mode Peak to peak ripple voltage Vout p p 50 mV Static load regulation Static load 100 mV Dynamic load regulation Dynamic load 250 mV 7 0 Board Photos boardphoto1 FIGURE 3 Eval board Photo 8 0 Layouts www national com 4 LM5072 ...

Page 5: ...layout FIGURE 4 PCB Board Outline layout1 FIGURE 5 Layout Drawing 9 0 Waveforms 5 www national com LM5072 ...

Page 6: ...waveform FIGURE 6 DC to DC Converter Efficiency at PoE Input www national com 6 LM5072 ...

Page 7: ...waveform1 7 www national com LM5072 ...

Page 8: ...waveform2 FIGURE 8 DC to DC Converter Efficiency at 24V AUX Input www national com 8 LM5072 ...

Page 9: ...waveform3 FIGURE 9 Overall Efficiency at 24V AUX Input 9 www national com LM5072 ...

Page 10: ...waveform4 FIGURE 10 Ripple and Noise www national com 10 LM5072 ...

Page 11: ...10 0 Physical Dimensions inches millimeters unless otherwise noted 11 0 Appendix diagram FIGURE 11 Power Block Diagram for IP Camera 11 www national com LM5072 ...

Page 12: ...AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYS TEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT AND GENERAL COUNSEL OF NATIONAL SEMICON DUCTOR CORPORATION As used herein 1 Life support devices or systems are devices or systems which a are intended for surgical implant into the body or b support or sustain life and whose failure to perform when properly used in a...

Page 13: ...ring the warranty period to the address designated by TI and that are determined by TI not to conform to such warranty If TI elects to repair or replace such EVM TI shall have a reasonable time to repair such EVM or provide replacements Repaired EVMs shall be warranted for the remainder of the original warranty period Replaced EVMs shall be warranted for a new full ninety 90 day warranty period 3 ...

Page 14: ... by Industry Canada to operate with the antenna types listed in the user guide with the maximum permissible gain and required antenna impedance for each antenna type indicated Antenna types not included in this list having a gain greater than the maximum gain indicated for that type are strictly prohibited for use with this device Concernant les EVMs avec antennes détachables Conformément à la rég...

Page 15: ... connecting any load to the EVM output If there is uncertainty as to the load specification please contact a TI field representative During normal operation even with the inputs and outputs kept within the specified allowable ranges some circuit components may have elevated case temperatures These components include but are not limited to linear regulators switching transistors pass transistors cu...

Page 16: ...F REMOVAL OR REINSTALLATION ANCILLARY COSTS TO THE PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES RETESTING OUTSIDE COMPUTER TIME LABOR COSTS LOSS OF GOODWILL LOSS OF PROFITS LOSS OF SAVINGS LOSS OF USE LOSS OF DATA OR BUSINESS INTERRUPTION NO CLAIM SUIT OR ACTION SHALL BE BROUGHT AGAINST TI MORE THAN ONE YEAR AFTER THE RELATED CAUSE OF ACTION HAS OCCURRED 8 2 Specific Limitations IN NO EVENT SHALL T...

Page 17: ...esponsible for compliance with all legal regulatory and safety related requirements concerning its products and any use of TI components in its applications notwithstanding any applications related information or support that may be provided by TI Buyer represents and agrees that it has all the necessary expertise to create and implement safeguards which anticipate dangerous consequences of failur...

Reviews: