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Connection and Proper Test
Methods

Figure 4 shows a photo of the evaluation board with the con-
nection ports indicated. The PoE circuit occupies the lower
part of the board within the rectangular outline. The RJ45
connectors, Ethernet magnetics and PHY circuit are placed
in the upper area of the board.
The following are the seven connections:

J1

, a 42 pin MII Connector for the Ethernet media

independent interface.

JE4 through JE7

, double pairs of connection pins for the

3.3V output. JE4 and JE5 of are the high potential pins

J13

, a regular RJ45 connector on the -E version board for

PoE input and data link

UE13

, Bel Stewart Integrated RJ45 connector on the -I

version board for PoE input and data link

TP7 and TP8

, a pair of pins for quick PoE input connection

to a bench power supply. TP7 is the high potential pin

P1

, a PJ102A power jack, for Auxiliary (AUX) power input.

The center pin of P1 is the high potential pin

TP3 and TP4

, a pair of pins for quick AUX power input

connection to a bench power supply. TP3 is the high
potential pin

20205202

FIGURE 4. The Connection Ports of the Evaluation Board

The -E version evaluation board employs a regular RJ45 con-
nector, J13, which is to be used with the external Ethernet
magnetics assembly U4. The -I version evaluation board uses
an integrated RJ45 connector, UE13, which has the Ethernet
magnetics enclosed in the case.
For the PoE input through either RJ45 connector, the diode
bridge BR1 or BR2 is used to steer the current to the positive
and negative supply pins of the LM5072, namely the VIN and
VEE pins. When using TP7 and TP8 for the quick PoE input
connection to a bench power supply, make sure TP7 is the
high potential terminal.
For the AUX power input, the higher potential should feed into
the center pin of P1. When using TP3 and TP4 for the quick
AUX input connection to a bench power supply, be aware that
TP3 is the high potential pin. The diode DE1 provides the re-
verse protection of the AUX input.
Please note that TP4 and TP8 are two different return pins for
the PoE and AUX inputs, respectively. They are not connect-
ed to the same circuit node, and they should not be inter-
changed.
For the output connection, the load can be either a passive
resistor or active electronic load. Attention should be paid to
the output polarity when connecting an electronic load. It is
not recommended to use additional filter capacitors greater
than 20 µF total across the output port as the extra capaci-

tance will alter the feedback loop properties and may cause
instability. If it is necessary to add extra capacitance in a par-
ticular application, the feedback loop compensation must be
adjusted accordingly.
Sufficiently large wire such as AWG #18 or thicker is required
when connecting the source supply and load. Also, monitor
the current into and out of the circuit board. Monitor the volt-
ages directly at the board terminals, as resistive voltage drops
along the connecting wires may decrease measurement ac-
curacy. Never rely on the bench supply’s voltmeter or amme-
ter if accurate efficiency measurements are desired.
When measuring the dc-dc converter efficiency, the converter
input voltage should be measured across CE4. When mea-
suring the evaluation board overall efficiency (which is more
relevant), both input and output voltages should be read from
the terminals of the evaluation board. Remember to count the
power dissipation by the PHY circuit in the efficiency mea-
surement. When the PHY circuit is in the idle mode, it will draw
55 mA from the 3.3V rail, most of which is consumed by the
on-board LED indicators.
Refer to the appropriate user manual or instruction for the use
of the MII connector.

7

www.national.com

AN-1521

Summary of Contents for POEPHYTEREV-E

Page 1: ...rsions There are two versions of PCBs being built which can be identified by the PCB serial number printed along the left edge of the top side the circuit board One version is labelled 551012916 001 Rev A the other 551013040 001 Rev A The first version cannot modify the 3 3V output to higher voltages because it is directly connected to the PHY through inner lay ers It is modified on the second ver...

Page 2: ...oard setting for the PHY Address is 01h The board may be set to PHY Address 03h by adding jumper J3 Table of Jumpers Jumper Name Function J1 MII Male Connector MII interface J2 MII Header Alternative connection for MII signals J3 PHYAD1 PHY Address strap pin J4 MDIX_EN Enable Disable MDIX mode Default is Auto MDIX Enable J5 LED_CFG Set LED configuration See datasheet J6 Not populated J7 MII 3V3 op...

Page 3: ... such power levels may violate safety regulations and may cause damage A Note about PoE Input Potentials PoE applications are typically 48V systems in which the no tations GND and 48V normally refer to the high and low input potentials respectively However for easy readability the LM5072 datasheet was written in the positive voltage con vention with positive input potentials referenced to the VEE ...

Page 4: ...20205201 FIGURE 1 Evaluation Board Schematic Part 1 The Ethernet Circuit www national com 4 AN 1521 ...

Page 5: ...20205212 FIGURE 2 Evaluation Board Schematic Part 2 RJ45 connectors and Ethernet Magentics 5 www national com AN 1521 ...

Page 6: ...20205213 FIGURE 3 Evaluation Board Schematic Part 3 the PoE Circuit www national com 6 AN 1521 ...

Page 7: ...to the center pin of P1 When using TP3 and TP4 for the quick AUX input connection to a bench power supply be aware that TP3 is the high potential pin The diode DE1 provides the re verse protection of the AUX input Please note that TP4 and TP8 are two different return pins for the PoE and AUX inputs respectively They are not connect ed to the same circuit node and they should not be inter changed F...

Page 8: ...testing can begin PD Interface Operating Modes When connecting into the PoE system the evaluation board will go through the following operating modes in sequence PD signature detection power level classification optional and application of full power See the LM5072 datasheet for details Signature Detection The 25 kΩ PD signature resistor is integrated into the LM5072 IC The PD signature capacitor ...

Page 9: ...former winding pro duces an output about 2V higher than the startup regulator output thus shutting off the startup regulator and reducing the power dissipation inside the IC Given the low current limit value 15 mA nominal of the high voltage startup regulator the VCC line is not meant to source external loads greater than 3 mA in total The external load of the VCC line is the PoE Power LED indicat...

Page 10: ...ntain the output voltage This initiates cycle by cycle over current limiting which turns off the main switch when the current sense CS pin exceeds the current limit threshold 2 The current in the internal hot swap MOSFET increases until it is current limited around 800 mA Some overshoot in the current will be observed as it takes time for the current limit amplifier to react and change the operati...

Page 11: ... pin referenced to the VEE pin 0 5V div Trace 2 The PoE input current 0 5A div FIGURE 9 Retry Mode under 38V PoE Input and Output Over Current Condition STEP RESPONSE Figure 10 shows the step load response at Vin equal to 48V The load current changes in step between 1A and 7A 20205208 Horizontal Resolution 0 5 ms div Trace 1 Load current step changes between 1A and 7A 2A div Trace 2 The 3 3V outpu...

Page 12: ...showing the peak value of the harmonics Hor izontal 500 kHz div Vertical 5 mV div FIGURE 13 Output Ripple Voltage under Full Load A Note on the Use of Common Mode Choke A location is reserved on the evaluation board for an optional input common mode filter For some special applications that have very strict EMI requirements the common mode filter consisting of the choke U6 and two Y capacitors CE1...

Page 13: ...3V CE19 C2012X5R1C105K CAPACITOR CER CC0805 TDK 1 0 µF 16V CE20 C2012X7R1E474K CAPACITOR CER CC0805 TDK 0 4 µF 25V CE21 C0805C473K5RAC CAPACITOR CER CC0805 KEMET 0 047 µF 50V CE22 NU CE23 C0805C102K5RAC CAPACITOR CER CC0805 KEMET 1000 pF 50V CE25 C0805C104K5RAC CAPACITOR CER CC0805 KEMET 0 1 µF 50V CE26 C0805C473K5RAC CAPACITOR CER CC0805 KEMET 0 047 µF 50V CE27 NU CE28 C4532X7R3D222K CAPACITOR CE...

Page 14: ...RESISTOR 20 Ohm RE4 NU RE5 CRCW08053321F RESISTOR 3 32 kΩ RE6 CRCW080524R9J RESISTOR 24 9 Ohm RE7 CRCW080510R0F RESISTOR 10 Ohm RE8 NU RE9 CRCW08051000F RESISTOR 100 Ohm RE10 NU RE11 NU RE12 CRCW08052432F RESISTOR 24 3 kΩ RE13 CRCW08054991F RESISTOR 4 99 kΩ RE14 CRCW12060R47F RESISTOR 0 47 Ohm RE15 CRCW12060R47F RESISTOR 0 47 Ohm RE16 NU RE17 CRCW08055900F RESISTOR 1 kΩ RE18 CRCW08051472F RESISTOR...

Page 15: ...OR CER CC0603 KEMET 0 1 µF 50V C15 CAPACITOR CER CC0603 KEMET 0 1 µF 50V C16 CAPACITOR CER CC0603 KEMET 0 1 µF 50V C17 CAPACITOR TAN CC7343 10 µF 35V C18 CAPACITOR CER CC0603 KEMET 0 1 µF 50V C20 CAPACITOR TAN CC7343 10 µF 35V C21 CAPACITOR CER CC0603 KEMET 0 1 µF 50V C22 CAPACITOR CER CC0603 KEMET 0 1 µF 50V C23 CAPACITOR CER CC0603 KEMET 0 1 µF 50V C49 CAPACITOR CER CC0603 KEMET E Board ONLY 8 p...

Page 16: ... Ohm R18 CRCW060333R0J RESISTOR 33 Ohm R19 CRCW060333R0J RESISTOR 33 Ohm R20 CRCW060333R0J RESISTOR 33 Ohm R21 CRCW060333R0J RESISTOR 33 Ohm R22 CRCW060333R0J RESISTOR 33 Ohm R23 CRCW060333R0J RESISTOR 33 Ohm R24 CRCW060333R0J RESISTOR 33 Ohm R25 CRCW060333R0J RESISTOR 33 Ohm R26 CRCW06032200F RESISTOR 220 Ohm R28 CRCW08051501F RESISTOR 1 5 kΩ R29 CRCW06032201F RESISTOR 2 2 kΩ R30 CRCW060324871F R...

Page 17: ...Ohm R56 CRCW12060R0J RESISTOR 0 Ohm R57 CRCW12060R0J RESISTOR 0 Ohm U1 DP83848 IVV PHY TRANSCEIVER NATIONAL U4 ETH1 230LD TRANSFORMER ETHERNET COILCRAFT E BOARD ONLY U8 NU U9 NU U10 NU UE13 0838 1X1T W6 CONNECTOR INTEGRATED WITH ETHERNET TRANSFORMER BEL STEWARD I BOARD ONLY Y1 FOXSLF 250F 20 CRYSTAL HC49 US 25 MHz Note NU stands for Not Used namely not populated 17 www national com AN 1521 ...

Page 18: ...PRODUCTS AND APPLICATIONS USING NATIONAL COMPONENTS PRIOR TO USING OR DISTRIBUTING ANY PRODUCTS THAT INCLUDE NATIONAL COMPONENTS BUYERS SHOULD PROVIDE ADEQUATE DESIGN TESTING AND OPERATING SAFEGUARDS EXCEPT AS PROVIDED IN NATIONAL S TERMS AND CONDITIONS OF SALE FOR SUCH PRODUCTS NATIONAL ASSUMES NO LIABILITY WHATSOEVER AND NATIONAL DISCLAIMS ANY EXPRESS OR IMPLIED WARRANTY RELATING TO THE SALE AND...

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