Navien CC-180, Installation Manual

Page 1: ...may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL G...

Page 2: ...13 Locating theWaterHeater 14 Mounting theUnit to theWall 15 Plumbing andWater ConnectionGuidelines 16 WaterPipingGuidelines 17 18 Disposal of Condensate 19 Condensate Drain Cleaning 20 Gas PipingGuid...

Page 3: ...Remote Controller Operating and Installation Manual Wall Mounting Bracket Condensate Drain Hose Tapping Screws Anchors Vent terminators Wall Flanges Description iiav eN c I Qty 1 1 1 1 1 4 2 4 Check...

Page 4: ...Steel Concentric Vent Kit Navien Plumb Easy Valve Set Navien Pressure Relief Valve Navien Condesate Neutralizer Navien Condensate Pump Navien Digital Dual Port Manometer Kit Navien Ready Link Communic...

Page 5: ...h Max 175 000 Btu h Max 199 000 Btu h Min 13 000 Btu h Min 17 000 Btu h Min 17 000 Btu h Max 150 000 Btu h Max 175 000 Btu h Max 199 000 Btu h 8 3 Gal m 9 7 Gal m 11 Gal m 6 5 Gal m 7 5 Gal m 8 6 Gal...

Page 6: ...et 10 Water leakage detector 11 Automatic flow adjustment valve 12 Cold water inlet 13 Condensation trap 14 Gas inlet 15 Main gas valve 16 GPS V device 17 Gas pipe 18 Gas pressure sensor GPS 19 Transf...

Page 7: ...Hot Water Outlet 3_4 D Recirculation Inlet E Cold Water Inlet F Condensate Drain G Gas Connection ICR A Type Dimensions Model 180 10 7 30 10 4 17 3 210 12 7 30 12 4 17 3 240 12 7 30 12 4 17 3 G 0 0 C...

Page 8: ...ater leakage detector 8 Cold water inlet 9 Condensation trap 10 Gas inlet 11 Main gas valve 12 GPS V device 13 Gas pipe 14 Gas pressure sensor GPS 15 Transformer 16 Secondary heat exchanger 17 Primary...

Page 9: ...leakage detector 8 Cold water inlet 9 Condensation trap 10 Gas inlet 11 Main gas valve 12 GPS V device 13 Gas pipe 14 Gas pressure sensor GPS 15 Transformer 16 Secondary heat exchanger 17 Primary hea...

Page 10: ...Intake 3 C Hot Water Outlet 3 4 D Condensate Drain 3 4 E Cold Water Inlet 3 4 F Gas Connection 3 4 ICR CC Type Dimensions Model CD 180 10 7 30 10 4 17 3 210 12 7 30 12 4 17 3 240 12 7 30 12 4 17 3 G 0...

Page 11: ...bing authority for further information 5 The appliance should be located in an area where leakage within the unit or at its connections will not result in damage to the surrounding area Navien will no...

Page 12: ...Water Heater Using a different gas type will cause abnormal combustion and water heater malfunction Be sure to use 120V AC 60Hz minimum 2A current Using abnormally high or low AC voltage may cause ab...

Page 13: ...NSl221 10 3b CSA4 38 1114 DO NOT install the Navien water heater in areas with excessive high humidity DO NOT install the unit in a location where there is excessive high humidity such as bathroom dam...

Page 14: ...distance between the major fixtures If the distances are long or an appliance needs instant hot water Navien recommends using its A models and running a recirculation line back from the furthest fixt...

Page 15: ...out of the water heater or its venting 11 For commercial applications avoid greasy fumes or a large amount of steam take measures to prevent the fumes and steam from entering in the equipment Mounting...

Page 16: ...elief valve After the water heater has been installed be sure to clean the mesh filter located within the cold inlet and then test the unit The filter is there to prevent debris from entering your wat...

Page 17: ...ly _ tRecirculation Line NOTICE If using mixing valves on the outlet choose one which prevents cold water pressure from overcoming hot water line pressure The flow rate of hot water may vary when more...

Page 18: ...t less than 175 000 BTUH The discharge piping for the pressure relief valve must be directed so that the hot water cannot splash on anyone or on nearby equipment Attach the discharge tube to the press...

Page 19: ...condensate trap comes factory installed inside each water heater All condensate must be drained in accordance with all local regulations Navien recommends draining the condensate to a laundry tub as t...

Page 20: ...down When this occurs the siphon must be cleaned To clean you will need a bucket to collect any residual water See figures below siphon YV Cb 0 c ___ Prepare bucket twist and remove cap drain clean ou...

Page 21: ...WC Max 1 0 5 WC Propane Gas Min 8 0 WC Max 1 3 5 WC 2 Gas pressures outside of the above specified ranges will result in adverse performance and dangerous operating conditions any damage resulting fro...

Page 22: ...39 222 208 197 174 252 213 1 1 4 2 205 1 496 775 663 588 532 490 456 428 404 358 51 1 440 1 1 2 3 307 2 299 1 161 993 880 798 734 683 641 605 536 787 675 2 6 221 4 331 2 235 1 913 1 696 1 536 1 413 1...

Page 23: ...Remove the screw for the pressure port located on the gas inlet of the water heater pressure test port on gas line 4 Connect a manometer to the pressure port and reset it to zero 5 Re open the manual...

Page 24: ...D are running an external recirculation loop or a combination heating system you MUST use the Navien stainless steel venting or any 3 venting system approved for use with Category IV appliances typica...

Page 25: ...tor The air intake vent materials can be made of ABS PVC galvanized steel corrugated aluminum or any other such materials If you are using a corrugated material ensure there is no inadvertent crimping...

Page 26: ...h the outdoors combustion air must be supplied to the space The opening sizes below are Navien s minimum requirements Follow the latest version of the National Fuel Gas Code ANSI 2223 1 NFPA 54 or CAN...

Page 27: ...ent CC 210 CC 210A ABS Schedule 40 Kit or Type BH Special Gas Vent CC 240 CC 240A Navien s Stainless Steel Vent Kit Class IIB PVC NOTE Plastic vent can be used in all cases EXCEPT when the incoming or...

Page 28: ...that maybe opened 1 3 C Permanentlyclosed window Vertical clearance to ventilated soffit located D above the terminal within a horizontal distance of 2 feet from the center of the terminal E Unventil...

Page 29: ...ntake vent length can be of equal length Vent Configuration Options The following diagrams represent some typical venting configurations and are included to assist you in your designing your vent syst...

Page 30: ...o Clearance concentric stainless steel vent kit Seal up by wall flanges WARNING This vent kit is only approved for use with Navien water heaters This vent product is not certified for use with any oth...

Page 31: ...the Venting 0 rin Coupling hole Fixing bracket CORRECT CONNECTION Fixing bracket INCORRECT CONNECTIONS Fixing bracket Ootion 4 3 2 oioe Vertical Vent Termination 1 2 minimum from any obstruction above...

Page 32: ...water piping as plastic pipe or dielectric unions may isolate the water heater electrically T he use of a su rge protector is recommended to protect from power surges Do not plug electrical power to...

Page 33: ...maximum of 300 feet There is no polarity The remote control is water resistant but not water proof Do not install the remote control outdoors Do not install the remote control in any area where the c...

Page 34: ...y the dipswitches The computer does not store the remote controller s temperature in memory As such the remote controller must remain connected to the water heater at all times to maintain any tempera...

Page 35: ...tep 2 Cable connection and DIP switch change The water heater can be connected with multiple units up to 98 units by using Naviens Multi Link communication cables After choosing one of the units as th...

Page 36: ...3 SW4 0 0 SW3 CNB e CN2 CN19 CN CN10 N1A CN1 1212 Wire connecting adapter 1 Male PCB The diagram above displays the master unit and slave unit connected with the ready link communication cable Slave u...

Page 37: ...Sla v e1Unit FND1 IHD llll 15 QQ LI FND1 display Slave set up 3 3 Set up finish Slav e2Unit l5 ilil21 A ft er the slave set up push the SW3 and SW4 o f the master unit simultaneo usly mo re than 3 se...

Page 38: ...master uni t si mul ta neously more th an 3 seconds E ach FND1 wi ll di splay on th ePCB asb elow Unit MasterUni t S lav e1Uni t S lave2Uni t S lave3Uni t FND1 IHD D lll l5D D D I l5D D D I l5aaa1 FND...

Page 39: ...on i n the cascade sy stem a rele v ant error andu ni t are di splayed on the remote controller E rror di splay e xample 1 E rror code35 of the masteru ni t Error Unit Master 2 E rror code35 of the s...

Page 40: ...unction ON OFF 1 Operation Select 1 1 Operation Mode Select 2 Operation Select 2 3 Gas Type Select LPG LNG 4 Model Select Standard Model Condensing Model 5 BTU Select 1 2 BTU Select BTU Select 2 1 2 B...

Page 41: ...ion Description NO Function ON OFF 1 Ready Link Ready Link Single Unit Operation or Multi System Select Multi System Master Multi System Slave 2 Location select Korea North America 3 Heating Box Selec...

Page 42: ...culation OFF ON CC 1 80A CC 21 0A CC 240A Internal Recirculation ON OFF Without Pump CR 1 80 CR 21 0 CR 240 ON ON CC 1 80 CC 21 0 CC 240 7 8 Temperature Selection Temperatures Residential Commercial D...

Page 43: ...flammable vapors o Is there a drain in close proximity of the water heater o Are all combustible materials including clothing cleaning materials rags etc clear of the water heater and vent piping o Is...

Page 44: ...within 6 8 of the floor o Gas Supply o Does the gas supply match the water heater s gas type indicated on the rating plate o Is the gas line a minimum of ID inner diameter o Is the gas supply line len...

Page 45: ...ent terminal been properly supported o Have all air intake and exhaust joints from flue collar to termination been properly sealed o Have the vent end caps been installed on the exhaust and the intake...

Page 46: ...ion mode 4 off 5 on or internal recirculation mode 4 on 5 off or non recirculation mode 4 off 5 off o Is switch 6 properly set for residential or commercial type o Are switches 7 and 8 set to the cust...

Page 47: ...il 3 4 ON CC 2 1 0 LPG D D D D D D I 2 3 4 5 6 ON CC A 210 LNG D D D D D D I 2 3 4 5 6 CC A 210 LPG 1 9 9 D D D D I 3 4 5 6 CC 240 LNG CC 240 LPG CC A 240 LNG 19 9 D D D D I 3 4 5 6 1 9 D D D D I 2 3...

Page 48: ...as Press n Somer Mowlalng GasVfl MV 1 lr Pres ure Sensor IBBBBI fl 1 DIP SW1 DIP SW2 uicoco 1 IOperflticn sr temp ij Remote cxrtroller 0 0 Casecedo MN Settt g 0 Tac I SW1 Foctory use 0 Toct SW2 Foctor...

Page 49: ...e Sensor IBBBBI FIIO 1 DIP SW1 DIP 5M 2 l e eeel IW eee el CN1 2 1tr CNS MN Settirg lllo OCOtWOltr t ST llt D Operotion lamp CN22 ij PIN3 RS232 PIN1 CNS Flash dowllood factoryuse PIN2 SW4 o o foctory...

Page 50: ...lmenl Valve I_ Flow Control 1 DC5v I Flame rod Flow Sensor f I APS f WO RSS Modulation l j f GV Comrr un caion GPS I I 1n1ertace j Fan f r 1 elay Power Supply Hall Sens or MCU 1 MCU 2 O Mng Cim iit j...

Page 51: ...l DC5V I Flame rod Flow Sensor j APS f WD RSS H Modulation j f GV Communication GPS Interface Fan I Relay Power Supply I Hall Sensor MCU 1 MCU 2 Driving Circuit j Water Le kage c J t 1 Relay 1 I Datac...

Page 52: ...R A CR cc 94 TH SCREW D4X1 2L 92 TH SCREW D4X8L 66 Transformer 1 8 Emblem 1 1 0 ring 1 0 Filter frame 9 Filter 8 Exhaust collar packing 7 Intake air collar packing 6 Exhaust collar 5 Intake air collar...

Page 53: ...50L 1 03 SCREW D4X1 6L 23 Air pressure sensor 68 Tube 7X4X 1 70L 1 02 SCREW D4X1 4L 22 Fan bracket 67 Tube 7X4X550L 1 0 1 SCREW D4X1 2L 21 Fan 34 Igniter 1 00 SCREW M4X8L 1 7 GPS bracket 33 Themperatu...

Page 54: ...TS 44 Fastener F 72 0 ring 1 5 8X2 7 95 TH SCREW D4X6L 43 Fastener E 62 Thermistor 93 TH SCREW D4X1 OL 42 Water pipe adaptor B 61 High limit switch 92 TH SCREW D4X8L 41 Water pipe adaptor A 60 Gas che...

Page 55: ...limit switch 60 Gas check port plate 59 Gas check port packing 58 Exhaust duct 57 Exhaust duct packing 56 Hot water supply adaptor 55 Water strainer 54 Cold water inlet adaptor 53 Flow adjustment val...

Page 56: ...Packing 20AX2 5t Back up ring 0 ring 1 7 8X2 4t 0 ring 1 7 5X2 7t 0 ring 1 5 8X2 4t 0 ring P1 8 0 ring 1 5 8X2 7 Thermistor High limit switch Gas check port plate Gas check port packing Exhaust duct...

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Page 59: ...lable when a fixture is opened Make sure the unit gets120V60Hz power suppl y Is the gas suppl y v alv e full y open Is the water suppl y v alv e full y open Is the fil ter on col d water inl et cl ean...

Page 60: ...v1eN Navigating Energy and Environment Navien Gas Water Heater 0 TcREATOR Navien America Inc Nav1eN 1 7855 Fitch Ave Irvine CA 9261 4 Tel 949 955 9009 Fax 949 955 9229 Toll Free 1 800 51 9 8794 www Na...