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Sequence of Operations

5

On a “call for cooling”, the thermostat “makes” circuits R-O, R-G, 

and R-Y. 

Circuit R-G energizes the indoor blower motor relay. Circuit R-O 

energizes the reversing valve. Circuit R-Y energizes the contac

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tor starting the compressor and outdoor fan. 

When the thermostat is satisfied, the contacts open, de-energiz

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ing the indoor blower relay, contactor, and reversing valve. The 

indoor and outdoor fans and compressor will stop.

On a “call for heating”, the room heat pump thermostat “makes” 

circuits R-G and R-Y. Circuit R-G energizes the indoor blower 

motor  relay.  Circuit  R-Y  energizes  the  contactor  starting  the 

compressor  and  outdoor  fan.  The  reversing  valve  will  not  be 

energized and the system will be in the heating mode. When 

the room heat pump thermostat is satisfied, the contacts open, 

de-energizing the indoor blower relay and contactor. The indoor 

and outdoor fans and compressor will stop.  When the indoor 

thermostat is calling for heat (24VAC signal at the Y terminal), 

the  board  begins  monitoring  the  DFT  terminal  to  determine  if 

the defrost sensor is calling for a defrost cycle.  Once the board 

sees a 24VAC signal at the defrost terminal, it recognizes that 

the coil is cold enough to form ice and begins accumulating the 

30, 50, or 90 minute compressor run time (factory set at 50 min

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utes adjusting of this may be necessary to provide complete de

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frost for you climate zone).  This time is only accumulated while 

the compressor is running and the defrost sensor is closed.  If 

the selected time is reached and the defrost sensor is still call-

ing while the compressor is running, the control will enter a de

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frost  cycle.    During  a  defrost  cycle,  the  board  will  shut  down 

the condenser fan by opening the OF1 and OF2 terminals and 

energize the reversing valve via the O terminal to enter a hot 

gas defrost. It will stay in the defrost cycle for a maximum of 10 

minutes, but will exit the defrost cycle if the defrost thermostat 

is satisfied anytime before that 10 minutes expires.  Upon exit

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ing the defrost cycle, the board will turn off the reversing valve 

and close the OF1 and OF2 contacts to allow the fan to resume 

operation.

If the outdoor temperature is cold enough to produce icing on 

the outdoor coil during the heating mode (approximately 34°), 

the  condensate  heater  will  be  energized  through  the  heater 

thermostat located in the control box.  This heater stays ener

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gized during cold weather to keep any defrosted water from re-

freezing in the pan.  The condensate pan under the coil must 

be piped per item number 6 under the “Before Installing Unit” 

section of this manual.

Periodically clean the inside of the unit to keep the weep holes in 

the base pan and in the fan scrolls open to assure proper drain-

age of water from the unit.

Step 7 - Maintenance

To  verify  proper  operation  of  the  defrost  system,  turn  off  the 

power to the unit.  Remove the rear access panel.  Disconnect 

the black wire (coming from the common terminal of the Com

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pressor) from the T2 screw terminal on Contactor 2A and tem

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porarily insulate it.  To enter test mode, you must short across 

the test terminals.  Turn the power back on and then call for Y, 

HPS and LPS switches closed, call for DFT and the unit will en

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ter a defrost cycle. Note the unit will enter a 5-second anti-short 

cycle delay if Y is interrupted.  When the test pins are shorted, 

the board reduces all timing functions by a factor of 256.  That 

means the 10 minute defrost cycle is reduced to 2.34 seconds 

and  the  30,  50,  90  minute  times  are  reduced  to  7.03,  11.72, 

and 21.09 seconds respectively.  All other functions of the board 

remain the same.  If you wish to test it, you should short the test 

pins, make sure it’s calling for heat, and if the defrost sensor 

is not closed, you can put a jumper from R to DFT to simulate 

a defrost call.  With this test you should see the board rapidly 

cycle in and out of defrost mode verifying that it works properly 

and is responding to all inputs accurately.  To avoid over-heating 

the outdoor blower motor, because the access cover has been 

removed, limit the test to three cycles.

To return the heat pump to normal operation, turn off power to 

the unit and reset the room thermostat to the normal heat set-

ting.  Remove any temporary jumpers from the defrost control.  

Reconnect the black wire from the common terminal of the com-

pressor to screw terminal T2 on contactor 2A.  Install the rear 

access cover.  Turn on power to the unit.

Operation of Defrost Control 6TT-3

Summary of Contents for NCHP-018

Page 1: ...st be 3 flashed Bottom flashing to cover the full foot print of unit and extend up 2 on 3 sides All openings around the top sides and bottom must be caulked and sealed Care must be taken not to plug the openings in the front of the base pan of the unit If the optional wall sleeve is used caulk the spaces between the sleeve and the wall Completely fill the clearance between the unit and the wall sl...

Page 2: ...haust air Important The outdoor unit is fully charged at the factory for the recom mended model of indoor unit With other models of indoor units the charge must be adjusted Be sure both service valves are closed during tubing installation and leak checking to avoid loss of charge A biflow liquid filter drier must be installed in the liquid line SPORLAN HPC 103 C or similar The unit has internally ...

Page 3: ...e alloy is used Step 5 This is not a back seating valve To open the valve re move the valve cap with an adjustable wrench Insert a 3 16 or 5 16 hex wrench into the stem Back out counter clockwise until the valve stem just touches the retaining ring Step 2 Wrap a wet rag around the copper stub before brazing Step 4 After brazing quench with a wet rag to cool the joint and remove any flux residue Ev...

Page 4: ...vent high head pressure which would shut down the unit Connect the charging cylinder to the manifold gauge set 1 Open the charging cylinder valve and bleed air out of the charging hose at the manifold gauge set connection Tighten the manifold gauge set charging connection Open 2 the main manifold gauge set valve and introduce refrigerant into the system Step 4 Evacuation Step 5 Refrigerant Chargin...

Page 5: ...an to resume operation If the outdoor temperature is cold enough to produce icing on the outdoor coil during the heating mode approximately 34 the condensate heater will be energized through the heater thermostat located in the control box This heater stays ener gized during cold weather to keep any defrosted water from re freezing in the pan The condensate pan under the coil must be piped per ite...

Page 6: ...90 42 38 35 33 30 29 26 24 21 19 17 14 95 33 38 35 33 31 29 27 24 22 20 18 15 75 96 39 36 34 32 29 27 25 22 20 18 15 80 76 39 37 35 32 30 28 26 24 22 19 18 85 60 39 37 35 33 31 29 26 24 22 20 18 90 48 40 38 35 33 31 29 26 24 22 20 18 95 38 40 38 36 33 31 29 27 25 22 20 18 80 84 42 40 38 36 34 32 30 28 27 25 23 85 67 42 41 39 37 35 33 31 29 27 25 23 90 54 44 42 40 38 36 34 32 31 29 27 25 95 43 45 4...

Page 7: ...Figure 2 Wiring Schematic Heat Pump Units NCHP 018 024 030 1019 3019 7 ...

Page 8: ...1 2 18 1 2 3 8 5 8 3 4 26 28 1 2 18 1 2 3 8 3 4 3 4 26 28 5 8 18 1 2 3 8 3 4 3 4 Width Height Length Liquid Valve Vapor Valve Drain Connection MPT CAP COOLING 18 000 24 000 28 500 CAP HEATING 47 F 17 000 22 500 26 000 ELECTRICAL 208 230 60 1 12 14 6 25 208 230 60 1 12 17 7 30 208 230 60 1 12 19 8 30 Volts Hertz Phase Min AWG Wire Min Cir Ampacity Max Fuse COMPRESSOR 7 0 41 9 9 61 10 7 61 RLA Amps ...

Page 9: ... 3 4 23 3 4 32 18 1 2 3 8 3 4 3 4 23 3 4 32 18 1 2 3 8 3 4 3 4 Width Height Length Liquid Valve Vapor Valve Drain Connection MPT CAP COOLING 18 000 24 000 29 000 CAP HEATING 47 F 17 000 22 500 26 000 ELECTRICAL 208 230 60 1 12 14 6 25 208 230 60 1 12 17 7 30 208 230 60 1 12 19 8 30 Volts Hertz Phase Min AWG Wire Min Cir Ampacity Max Fuse COMPRESSOR 7 0 41 9 9 61 10 7 61 RLA Amps LRA Amps FAN MOTOR...

Page 10: ...ESCRIPTION NCPC 018 NCPC 024 NCPC 030 11 12 13 14 15 16 17 18 19 20 21 Outdoor Coil Blower Motor 0 25 HP 1140 RPM 0 50 HP 1575 RPM Blower Wheels 7 6 OD x 8 0 Blower Housings Inlet Ring 2 req d Motor Blower Mount Access Panel 1000 Top Panel 1000 Right Side Panel Left Side Panel Wire Grille 1000 14208028 14270038 N A 14267007 14214013 14214021 14256933S 14256936Y 14256939S 14256938HP 14256937HP 1426...

Page 11: ... DESCRIPTION NCHP 018 NCHP 024 NCHP 030 11 12 13 14 15 16 17 18 19 20 21 Outdoor Coil Blower Motor 0 25 HP 1140 RPM 0 50 HP 1575 RPM Blower Wheels 7 6 OD x 8 0 Blower Housings Inlet Ring 2 req d Motor Blower Mount Access Panel 3000 Top Panel 3000 Right Side Panel Left Side Panel Wire Grille 3000 14208026 14270038 N A 14267007 14214013 14214021 14256933S 14256969S 14256967S 14256973S 14256974HP 142...

Page 12: ... that defective parts be returned to verify and identify the cause of the defect LIMITATION OF WARRANTIES ALL IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY ARE HEREBY LIMITED IN DURATION TO THE PERIOD FOR WHICH EACH LIMITED WARRANTY IS GIVEN SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU THE EX PRESSED W...

Page 13: ... have to wait for a replacement compressor to be shipped from Bensalem PA The situation may present itself where it is better for the compressor to be returned to National Comfort Products during the 20 month Bristol warranty period NCP will also honor the Bristol 20 month warranty period All returned compressors must have the tubing connections closed with rubber plugs or brazed shut National Com...

Page 14: ...seamless rifled copper tubes CABINET Unit cabinet shall be constructed of heavy gauge galvanized or aluminized steel The steel shall be treated by phosphate washes prior to electrostatically applied and oven baked paint FACTORY CHARGED Each unit shall be charged with R 22 for proper operation with recommended indoor coil and 10 foot tubing SERVICE VALVES Each unit shall be equipped with liquid and...

Page 15: ...SPLIT SYSTEM HEAT PUMP INSTALLATION INSTRUCTIONS Rev 09 09 ...

Page 16: ......

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