NCR 6001-0012-8801, Installation Instructions Manual

Page 1: ...Installation Instructions NCR OPTIC 5 Ovation 2 Retrofit Kit Kit Number 6001 0012 8801 497 0517175 Issue B...

Page 2: ...rms and conditions of an agreement you have with NCR NCR s copyright notice must be included It is the policy of NCR Corporation NCR to improve products as new technology components software and firmw...

Page 3: ...en for end users System Administrator and Maintenance Technician NCR Field Engineering and VAR OEM Hardware and System Integrators Notice This document is NCR proprietary information and is not to be...

Page 4: ...these should they be required Locate the switch or circuit breakers that shut off all power to all fueling equipment and dispensing devices Total Electrical Shut Off Before Access Any procedure requi...

Page 5: ...derstand the procedures before beginning work Follow the Regulations Regulations in OSHA Occupational Safety and Health Administration national state and local codes including customer requirements mu...

Page 6: ...ch will result in death or serious injury Caution Designates a hazard or unsafe practice which may result in minor injury property or equipment damage Note To emphasize points or remind installer of s...

Page 7: ...art of defective missing wrong component Description of Failure please be specific For example display will not power on Customer Requestor s contact name phone number and or e mail address Address to...

Page 8: ...d tear are not included in the warranty In general damages due to the following are not covered by the warranty Improper or insufficient maintenance Improper use or unauthorized modifications of the p...

Page 9: ...he defective equipment Serial Number of the defective equipment Equipment location in the store Description of the problem including any system error codes error condition or guidance to the area of f...

Page 10: ...x...

Page 11: ...to the new Dispenser Door 497 0513464 23 Install the PPU Components 26 Install Retained Door Components 35 Install OPTIC Components to the Dispenser Door 42 Install Outer Gaskets to the Dispenser Doo...

Page 12: ...xii Revision Record Issue Date Remarks A March 2017 First Issue B April 2018 Updating changed Part Numbers...

Page 13: ...QTY Description 497 0518659 1 PPU Lens Gasket 497 0513464 1 Replacement Ovation Door 006 8625469 29 3mm Hex Key Screws 006 8625470 6 Sealing Washers 497 0513687 3 Grounding Cable 497 0518661 1 Custom...

Page 14: ...l 497 0515269 1 Key Pad Blank Panel 497 0517179 1 OPTIC 5 Hatch Cover 497 0513215 1 Grounding Cable For OPTIC 5 or Hatch Cover 497 0515376 1 Power Supply Assembly 497 0515361 1 Ovation PSU Bracket 006...

Page 15: ...e deinstallation process 2 Identify Side A and Side B a Locate the Serial Plate on the side of the dispenser b Side A is the side with the Serial Plate installed c If a Serial Plate is not present Sid...

Page 16: ...4 Deinstallation 3 Open the dispenser...

Page 17: ...Deinstallation 5 a Use a Wayne Security Key to unscrew the two security bolts located on the left side of the dispenser electronics door b Open the Electronics door and engage the Prop Rod...

Page 18: ...6 Deinstallation...

Page 19: ...he Door 1 Remove the PPU panel a Two wires are connected to the PPU panel Connection J8 is power Connection J1 is comm to the Customer Display Node Detach both cables The cable connected to J8 can be...

Page 20: ...the PPU paddles so they can be reinstalled in the correct position c Unscrew with a 3mm Hex Key the 6 screws holding the PPU Panel from the door and set aside to be reinstalled Discard the Screws Not...

Page 21: ...lation 9 2 Remove the Metal Cosmetic Cover a Unscrew the 6 Hex screw and washer assemblies attaching the cover to the door Discard the washer and screw assemblies b Pull away the PPU Cosmetic Cover an...

Page 22: ...10 Deinstallation 3 Remove the PPU Screen Lens a Unscrew the Lens Cover from the door using a 3mm Hex Key Retain the Lens Cover and discard the hardware b Remove and retain the PPU Lens...

Page 23: ...emove the PPU Paddles Note Record the positions of the PPU paddles so they can be reinstalled in the correct position a Using a 11 32 socket wrench remove each PPU Paddle nut and washer assembly and r...

Page 24: ...h back gasket from the door Feed the Flex Cables through the opening Retain all PPU paddle components 5 Detach the Customer Display node a Mark the wired connections to the Customer Display node inclu...

Page 25: ...Deinstallation 13 b Detach the marked cables and wires including the speaker wire not shown Note Once the center CAT cable is unplugged it will be loose Set aside do not discard...

Page 26: ...ay node from the door remove and set aside to be reinstalled Discard hardware The display glass may be loose once removed Use care once the Customer Display is removed Retain the display glass as well...

Page 27: ...Deinstallation 15 7 Remove the security switch if present and retain Discard the attaching hardware...

Page 28: ...16 Deinstallation 8 Remove the two Security Bolts a Pull off the plastic captive cone from the end of the security bolt and retain...

Page 29: ...Deinstallation 17 b pull out the security bolt and retain...

Page 30: ...einstallation Remove Unused Cables and Wires from the Door Components 1 Detach the Card Reader and QVGA VGA components a Unplug all grounds and cables attaching the Card Reader to the electronics cabi...

Page 31: ...Deinstallation 19 b Unplug all cables attaching the QVGA VGA to the electronics cabinet c Detach any remaining cables or wires connecting the dispenser door to the electronics cabinet...

Page 32: ...lation Remove the Door from the Dispenser 1 Remove the Prop Rod assembly a Detach the prop rod from the prop rod door bracket using a 4mm Hex Key Remove and retain the now loose prop rod and connectio...

Page 33: ...llation 21 b Unscrew the 3 screws using 3mm Hex Key holding the prop rod door bracket from the door Remove and retain the bracket Discard the three attaching hex screws 2 Push up the top hinge pin and...

Page 34: ...22 Deinstallation 3 Lean the door forward off of the top hinge Lift the door up and away from the dispenser Retain the bottom pin Discard the door...

Page 35: ...ers Power tools cannot be used in a hazardous location within a dispenser site Remove the doors to a safe location prior to drilling or use pneumatic tools 1 Drill the PPU Flex Cable hole Caution use...

Page 36: ...needed PPU Flex Cable holes are drilled Caution Verify the PPU positions prior to drilling 2 Drill the PPU Attachment Bolt holes a Identify the bolt hole wells corresponding to the drilled Flex Cable...

Page 37: ...ied bolt well following the indention as a centering guide Plunge the holes to clean up the edges Caution Verify the PPU positions prior to drilling c Repeat the process until all needed PPU attachmen...

Page 38: ...p dispensers 1 Install the PPU Paddles to the door a Route the top PPU Flex Cable through the drilled Flex Cable Hole from the outside Note Verify the PPU paddle corresponds with the proper PPU locati...

Page 39: ...on If the PPU paddle does not sit flush plunge the bolt holes to open the area for the bolt until the paddle does sit flush against the door d Attach the PPU paddles to the door by hand tightening the...

Page 40: ...h to tighten the nuts to the dispenser door Repeat until all PPU paddles have been installed 2 Install the retained PPU Screen Lens a Remove the gasket material from the PPU Glass Lens Pane Clean the...

Page 41: ...PPU Lens Gasket 497 0518659 to the PPU Glass Lens Pane Make sure the new gasket is properly seated around the glass lens pane by firmly pushing the gasket into place around the lens c Install the PPU...

Page 42: ...making sure the cover properly fits in the lens recess 4 Use the 8 supplied screws 006 8625469 to tighten the cover to the screen with a 3mm Hex Key Alternate tightening each screw starting in the ce...

Page 43: ...metal cosmetic cover a Place the previously retained metal cosmetic cover over the PPU paddles and screen assembly b Flip over and attach the metal cover with the 5 seal washer 006 8625470 and screw 0...

Page 44: ...e In order to properly thread the screws into the cover push in the cover from the front opposite each screw location while installing each screw c Install the ground cable 497 0513687 to the last 6th...

Page 45: ...the screw cable and washer assembly to the upper left corner as indicated below 6 Install the PPU panel a Place the previously retained PPU board onto the door with the screens facing forward and lin...

Page 46: ...the PPU board to the door with 6 screws 006 8625469 with a 3mm Hex Key 7 Plug in PPU paddle connections to the PPU board the white LED flex cable plugs into the lower connector the brown ACT flex cabl...

Page 47: ...ne will adhere to the metal Customer Display bracket Use care when removing the glass pane to not damage the metal bracket and speakers or crack the glass a Remove the gasket from around the Customer...

Page 48: ...e top display opening Verify the correct orientation The speakers should be pointed to the inside of the dispenser The display decal should be upright and readable from the front of the dispenser door...

Page 49: ...tions indicated below Be sure to route the speaker cables through the openings to avoid pinching or trapping them before tightening down the customer display metal bracket 4 On the lower left corner o...

Page 50: ...38 Ovation Installation b Install the screw cable assembly to the customer display where indicated below 5 Install the Prop Rod door bracket previously retained using 3 hex screws 006 8625469...

Page 51: ...Ovation Installation 39 6 Install the security switches if present using the 4 provided screws 006 8626488 Switch Locations...

Page 52: ...ation Installation Install with 2 screws per switch 7 Install the security bolts a Insert the previously retained security bolts into the security bolt holes in the front of the door on the left hand...

Page 53: ...Ovation Installation 41 b Install the retained plastic captive cone to the bolt on the back side as indicated below...

Page 54: ...stall all gaskets to the door Caution Use care to install the gaskets within the channels in the door to ensure a proper water seal a OPTIC Center Panel Gasket 497 0512476 Start in a lower corner and...

Page 55: ...llation 43 b Key Pad Card Reader Gasket 497 0512474 Start in a lower corner and work around the Key Pad Card Reader location The edges of the gasket should be located at the bottom right end of the di...

Page 56: ...0515430 The gasket assembly is in 2 parts the C gasket goes along the top right and bottom channel around the panel opening A thicker gasket is used in the left side channel The two gaskets should be...

Page 57: ...into the center OPTIC opening Attach with the 8 standoff 497 0517219 and washer 006 8611776 assemblies using a 1 4 socket wrench Note Verify the correct orientation of the OPTIC 5 unit by checking th...

Page 58: ...46 Ovation Installation 2 Install the Printer Gasket 497 0514265 with the thick side of the gasket going over the hinge as seen below 3 Install the Panel Blanks...

Page 59: ...ment bracket 497 051718 with 4 metal bracket attachment screws 006 0654018 Attach the printer panel blank from the front sid of the door with 6 supplied M3 screws 006 8626492 b Install the ADA NFC Pan...

Page 60: ...Blank 497 0515269 with 4 supplied M3 screws 006 8626492 and 4 supplied washers 006 8611776 4 Install the ground cabling a Unscrew the indicated screw below Attach the grounding cable 497 0513687 to t...

Page 61: ...Ovation Installation 49 The new dispenser door is now ready for installation and can be moved into the Forecourt area...

Page 62: ...e the Side A PSU bracket Follow the Cub Installation Instructions 497 0514466 Acquire the Cub Retrofit Kit UL Listed by Report Retrofit kit part number 6009 0008 8801 Install the PSU Panel to the pump...

Page 63: ...ation 51 Install Ovation 2 Power Cable Harness 1 Install the Ovation 2 Power Cable 497 0513683 single connector end to the PSU Universal power connector 2 Plug in the Power Cable Harness to the Dispen...

Page 64: ...cable from the AC Distribution board Note To identify the AC in cable trace it back to the conduit into the dispenser cabinet b Plug in the AC Power In cable to the Power Cable Harness c Plug in the...

Page 65: ...Ovation Installation 53 d If installing the Side B PSU daisy chain the Side A PSU into the Side B PSU and plug the Cable Harness into the Power Distribution Board...

Page 66: ...Wayne Comm Cable adapter 497 0513684 to the Dispenser Cub Note This is only needed during the side A installation b Install one of the Dispenser Comm Cables previously identified to the Cable Adapter...

Page 67: ...Ovation Installation 55 2 Install the OPTIC Network Cables Install the red CAT network cable 497 0513383 into the Cub RS232 1 terminal for Side A Note Use the RS232 2 terminal for Side B installation...

Page 68: ...56 Ovation Installation Install the yellow CAT network cable 497 0513384 into the Cub LAN 1 terminal for Side A Note Use the LAN 2 terminal for Side B installation...

Page 69: ...r to the Dispenser 1 Replace the retained lower pin into the lower dispenser door frame hinge 2 Install the new dispenser door onto the lower pin and rotate the door up into the upper hinge 3 install...

Page 70: ...the dispenser door 5 Install the Prop Rod to the Prop Rod Door Assembly with a 4mm hex key and the previously retained hardware Place the washer between the prop rod and door assembly and tighten the...

Page 71: ...Ovation Installation 59...

Page 72: ...les to the Customer Display Node Note The speaker cable is not reinstalled 2 Reinstall the marked cables to the PPU board Note Install the other end of the red and black power cable previously install...

Page 73: ...Ovation Installation 61 3 Plug in the OPTIC power cable from the OPTIC PSU Assembly to the OPTIC 5 a Remove the security cover Remove the two 3mm Hex Screws and retain Retain the cover...

Page 74: ...Plate Plug in the power cable and reinstall the security cover with the two 3mm Hex Screws previously retained 4 Plug in the Data and Network cables and attach the Grounding Cable a Plug the open end...

Page 75: ...he Yellow Cat5e Network Cable the one that was plugged into terminal LAN1 for Side A LAN2 for Side B into the OPT Input Output terminal labeled as c Attach the grounding cable pre installed on the PSU...

Page 76: ...zip tie gather all cable assemblies attached to the OPT unit including the ground cable and secure them to the Cable Restraint Anchor Point located to the left of the tamper prevention shield Locatio...

Page 77: ...sent It may be necessary to use zip ties or additional cable restraints to secure the loose wiring These must be provided by the installer Install the OPTIC 5 Back Cover Plate 1 Place the back hatch c...

Page 78: ...66 Ovation Installation 3 Attach the grounding cable 497 0513215 to the back cover...

Page 79: ...ation Installation 67 Attach all grounding wires to the PSU Grounding Stud shown below Route all cables around and away from seals gaskets and sharp edges Repeat the process for Side B of the dispense...

Page 80: ...al the pump with the security bolts using the Wayne Security Key Power can be returned to the dispenser Caution Follow local regulations for certification and inspection prior to returning power or re...