NCR 6005-0005-8801, Installation Manual

Page 1: ...Retrofit OPTIC 5 Touch InvencoLink Wayne Ovation US Canada Installation Guide Kit Number 6005 0005 8801 B005 0000 2511 497 0522366 Issue A...

Page 2: ...ed Jul 2020 Revision Number Security level R01 S2 Retrofit OPTIC 5 Touch InvencoLink Wayne Ovation US Canada Installation Guide Retrofit OPTIC 5 Touch InvencoLink Wayne Ovation US Canada Installation...

Page 3: ...l 20 Based on DCV 00450 R04 initial version for UL approval 1 Michael Doh 30 Jul 20 Corrected Invenco Link reference document number 2020 by Invenco Group Limited All rights reserved No part of this d...

Page 4: ...the Manual 9 2 6 Follow the Regulations 10 2 7 Replacement Parts 10 3 Safety Symbols and Terminology 10 3 1 Prevent Explosions and Fires 10 3 1 1 No Open Flames 11 3 1 2 No Sparks No Smoking 11 3 1 3...

Page 5: ...ncoLink Converter before installation into the dispenser The process is covered in 4 2 Pre Installation Procedure of this instruction by reference to the instructions in that Kit For a double sided in...

Page 6: ...OPTIC 5 Touch InvencoLink Wayne Ovation US Canada Installation Guide 1 2 Installation Kit Contents Unpack the Ovation Retro Fit Kit 6005 0005 8801 and check that all of the parts listed below are pres...

Page 7: ...DCV 00545 Date Released Jul 2020 Revision Number Security level R01 S2 Retrofit OPTIC 5 Touch InvencoLink Wayne Ovation US Canada Installation Guide Display RFK Gasket MP0526 Isolating Cover with capt...

Page 8: ...Printer blank panel assembly IA0044 Consisting of MZ0109 Printer blank panel right top MP0618 Printer blank panel clamp right mid MP0620 Printer blank panel gasket A below left MP0621 Printer blank pa...

Page 9: ...Z0103 UPC blank panel right MP0527 UPC blank panel gasket right FK0019 UPC blank panel fastener kit below consisting of 4 x MS0148 M3x10 Philips 1 screw Sundry Parts Cables EK0131 Cat 5e Flexible 2 5m...

Page 10: ...tand how to use these should they be required Locate the switch or circuit breakers that shut off all power to all fueling equipment and dispensing devices 2 3 Total Electrical Shut Off Before Access...

Page 11: ...ert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazard Obey safety directives that follow this symbol t...

Page 12: ...pment Use the OSHA Tag out Lockout procedures If you are not familiar with this requirement refer to information in the relevant manual and OSHA documentation 3 1 4 Working with Electricity Safety Ens...

Page 13: ...tains its hardware and software products using industry standard quality processes and is audited by various bodies The Invenco OPTIC 5 Touch has UL File Reference of E469526 and E480135 and carry lab...

Page 14: ...ill not be reused It is up to the discretion of the installer whether to remove these cables or position them inside of the dispenser cavity The loose cables need to be bundled and restrained using zi...

Page 15: ...is Side A However if no serial plate is present Side A can be identified by opening up the Dispenser Main Door and locating the IGEM board on the Electronics Mounting Bracket inside of the Electronic...

Page 16: ...keypad and unfasten any ground straps that may be present Fig 3a b c d Note There are two different dispenser configurations in which the customer keypad is in two separate locations In Setup 1 the cu...

Page 17: ...ision Number Security level R01 S2 Retrofit OPTIC 5 Touch InvencoLink Wayne Ovation US Canada Installation Guide Setup 2 6 Unplug the card reader cable assembly Fig 5 Fig 5 Card Reader Cable Card Read...

Page 18: ...nvencoLink Wayne Ovation US Canada Installation Guide 7 Remove the 4 6 3 8 screws that fasten the card reader panel assembly to the dispenser door and remove the card reader panel assembly The card re...

Page 19: ...ny other signs of damage If any of the bosses are damaged or cracked the printer blank panel cannot be installed Leave the existing printer in place skip steps 9 through 16 and contact technical suppo...

Page 20: ...move the Printer Assembly There are two variants of the Printer Assembly please refer below for the variant you have Citizen DW 10 or DW 12 Axiohm Clamshell R01 or R02 Front Rear Front Rear If you hav...

Page 21: ...inter Bracket to the Dispenser s Main Door 3 Lift the Printer Assembly up and off the Dispenser Door The Printer Assembly and bracket can be discarded they will not be re installed 4 Remove the four s...

Page 22: ...be discarded they will not be re installed 3 Loosen the four Philips head screws two on top and two on bottom that are fastening the Printer Bracket to the Dispenser s Main Door then lift to remove th...

Page 23: ...r Access Door key unlock and open the Printer Access Door Note Because the Printer Access Door s hinge is situated behind the door gasket you will need to remove part of the gasket before removing the...

Page 24: ...hex nuts that are fastening the Printer Access Door Hinge to the Dispenser s Main Door Depending on the dispenser variant model the size of the hex nuts may vary Typically they are either 1 4 or 9 32...

Page 25: ...und screws that may be fastened to the board The amount of connections may vary depending on customer specifications when the dispenser was purchased however each cable must be unplugged regardless Fi...

Page 26: ...onfigurations in which each one involves different steps in order to remove the QVGA Panel Setup 1 involves removing the QCAT board then the QVGA Retainer Bracket and Display Glass then the QVGA Panel...

Page 27: ...A retainer bracket and remove the board from the retainer assembly The Caution High Voltage shield may need to be removed to access one of the screws The QCAT board can be discarded It will not be re...

Page 28: ...ot allow the glass to fall in the process Gravity may cause both the retainer and glass to fall before the final screw is removed Fig 9 Front side of QVGA Panel showing display glass 2 Remove and disc...

Page 29: ...nstallation Guide Fig 11 QVGA LCD display retainer and glass after removal 3 Remove and discard the eight 8 screws fastening the QVGA Panel to the dispenser door and remove the panel from the dispense...

Page 30: ...llation Guide Fig 13 QVGA Panel and Customer keypad after removal Removal of QVGA Panel Setup 2 1 Remove and discard the eight 8 screws fastening the QVGA Panel to the dispenser door and remove the pa...

Page 31: ...t OPTIC 5 Touch InvencoLink Wayne Ovation US Canada Installation Guide Fig 13 2 QVGA Panel after removal 20 The disassembly process is complete for this side For a double sided installation repeat Ste...

Page 32: ...you have installed Side A before continuing 4 2 1 Replace the RFK Panel Gasket The Wayne Ovation dispenser series utilizes a modularized replaceable panel system in the dispenser door to permit maint...

Page 33: ...y of sticky residue cleaner as excess cleaner may damage adjacent gaskets 3 Apply IPA cleaner solution to a new cleaning rag and thoroughly wipe down the area cleaned with the sticky residue cleaner 4...

Page 34: ...part numbers MP0620 and MP0621 1 Apply new gasket MP0620 first starting with the horizontal segment along the top edge of the bezel opening Peel off the backing paper on this segment only align the ga...

Page 35: ...unications methods are listed below UL Report Number Kit Part Number Retro Fit Kit Description MH61528 6009 0008 8801 InvencoLink DSP232 For Side B i e the second side you MUST have Side A i e the fir...

Page 36: ...d right hand are as viewed into the pump on the Side you re working on 1 Install the EZ0632 PSU Plate assembly For Side A this is the PSU Plate Assembly that has just had the InvencoLink converter ins...

Page 37: ...ains cable has double connectors at one end and a single connector at the other end Plug the single connector end into the mains connection on the EZ0632 PSU Plate assembly 3 From Side A unplug the ma...

Page 38: ...AC Mains cable into the Socket on the pump s relay board 5 Connect the Plug removed in Step 3 into the Socket on the double connector end of the EK0137 AC Mains cable Note For a double sided installa...

Page 39: ...ring disassembly and plug in the white connector of EK0127 7 Plug the EK0131 YELLOW patch cable into the LAN 1 socket on the InvencoLink converter If doing Side Two then plug the cable into the LAN 2...

Page 40: ...ou use the existing thread DO NOT USE any type of powered tool to start the screws 9 Take the RP00020 XX RFK Hatch Panel with the OPTIC 5 Touch pre mounted and place it in the largest opening in the p...

Page 41: ...t driver 12 Carefully place the MZ0103 UPC blank panel over the mid right opening looking from the outside of the pump door Ensure correct orientation as per the image below the keyhole shaped innermo...

Page 42: ...ooking from the outside of the pump door Carefully start four MS0121 6 x 3 8 screws by hand into the bushes on the inside of the pump door 15 Tighten all of the screws with a Philips 2 screw driver 16...

Page 43: ...Ovation US Canada Installation Guide 17 Tighten all of the screws with a Philips 1 screw driver 18 Route the three cables from step 8 along the bottom of the dispenser cabinet and up the right hand si...

Page 44: ...tep 18 and connect them to the OPTIC 5 Touch OPT a Plug the Black low voltage DC cable from the EZ0632 PSU plate assembly into the OPT b Connect the EK0131 Yellow cables into the correct sockets on th...

Page 45: ...ed from its rear of the OPTIC 5 Touch OPT RFK Door Draw any excess cable length back towards the pump door hinge and re secure them with the dispenser s cable clip used in step 18 21 Install the MZ011...

Page 46: ...ing a Philips screwdriver Start with the bottom three screws It is easier to install if the bottom three screws are done first c Plug the EK0130 Grounding Cable onto the tab on the left of the Isolati...

Page 47: ...5 and 7 22 24 Close and lock the pump door a Lift the latch lever to release the door b Swing the door shut slowly ensuring that cables are not being pinched If cables are being pinched open the door...

Page 48: ...applied The OPTIC 5 Touch OPT takes a couple of minutes to complete its start up phase during which several information screens will be presented The terminal will display the following screen whilst...

Page 49: ...eference 1 Ensure the paper roll has a neat cut edge 2 Remove spindle from the paper holder position Note orientation of the spindle handle to left 3 Insert roll in place the paper tension flap is spr...

Page 50: ...the paper loaded correctly 6 Paper feed buttons are located on the top of the terminal Press either button to move the paper forward or back Press both buttons together to cut the paper 7 Use the pap...