Nederman FlexPAK Standard, Installation And Service Manual

FlexPAK

6

Transformer primary fuses F2 and F3.

7

Programmable Logic Controller (PLC).

8

Data Unit 2 (DU2), I/O module.

9

AM 2 PT100, temperature sensor input expansion
module.

10 Filter cleaning/test start button.
11 Standby/Running button, which is the On/Off but-

ton.

12 Emergency switch.
13 Terminals: X1: 1-80.
14 Fuse for 24 V DC accessory supply. Fuse F5.
15 Fuse for Pilot Signal (PS) cable. Fuse F4.

Fuse for Pilot Signal (PS) cable. Fuse F4, 1 A fast.

16 Terminals Protective Earth (PE).

3.8 Frequency converter

WARNING! Risk of electric shock
The frequency converter is not to be opened
until 5 minutes after the supply voltage has
been disconnected. The capacitors inside the
converter hold a very dangerous voltage until
they have discharged themselves.

CAUTION! Risk of equipment damage
• Do not adjust any parameters in the fre-

quency converter without written author-
isation from the person responsible for this
product. See the Declaration of Conformity.
Any unauthorised adjustment may void the
warranty.

• The unit is not to be started if the cooling

hose has been removed.

NOTE! 

Figure 4

 shows the cooling air hose that im-

proves the cooling of the frequency converter.

The frequency converter controls the unit’s motor so
that it operates efficiently and maintains the unit’s
vacuum level to help prevent dangerous negative
pressure from developing and the unit overheating.
The manual for the frequency converter is enclosed.

NOTE! 
For parameter settings in the frequency con-
verter, see the ‘FlexPAK Frequency Converter
Parameter Table’ that is a separate document
included with the unit.

4 Accessories

The FlexPAK start and control unit is prepared for the
connection of Nederman accessories and customer
connections.

The installation of accessories, extra equipment, and
functions is described in the manual for each product
and according to the electrical diagrams that came

with the unit. Consult your local Nederman represent-
ative for available accessories.

The most common accessory is a PS cable, which al-
lows remote start/stop signalling from the valves
on the duct system. See the PLC Settings Manual for
more information about messages and settings for ac-
cessories, and customer connections.

5 Installation

WARNING! Explosion risk
• Some types of dust may cause a dust explo-

sion and/or fire. Before installation, investig-
ate whether the dust to be collected by the
system constitutes a risk.

WARNING! Risk of personal injury
• Use proper lifting and protective equipment.
• Be careful not to let the unit tip over to avoid

a crushing risk.

• The unit is to be anchored to the floor, par-

ticularly if it is located at a high level, to en-
sure that it does not move and fall down. The
frame has four holes for anchoring. Take care
during relocation and transport of the unit to
avoid tipping. If the unit is to be moved, the
frame is to be attached to the front of the
bottom frame, see 

Figure 10

, item 1.

NOTE! 
• Standards relating to the connection and use

of filters in hazardous areas are to be taken
into consideration, especially national stand-
ards for installation. Only trained personnel
familiar with these standards is allowed to
handle this type of filter.

• The designer of the system as a whole has

to guarantee the correct function of all inter-
acting products or components and ensure
that the complete system meets all neces-
sary safety requirements.

• Make a layout for the entire system before

installing the unit.

• Fill in the installation protocol during installa-

tion, see 

Chapter 11 Appendix A: Installation

protocol

.

5.1 Delivery check

Check the unit for any transport damage. In case of
damage or missing parts, notify the carrier and your
local Nederman representative immediately.

5.2 Installation requirements

Prepare the location where FlexPAK is to be placed
before installation. Consider the following when in-
stalling the unit:

18