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HD100

EN

14

QMM033(02)

phase the material moves outwards along the drum until it comes into contact 

with the wedge bar screen (3) or remaining layer of previously accelerated 

material. By building up an additional layer of material over the previous layer 

the old material is forced to glide over the screen and out from the centrifuge 

via the outlet for dry chips (4). During the time the material is exposed to the 

centrifugal force the liquid is separated from the solid particles. When the 

material passes over the screen the liquid goes through this and out from the 

centrifuge via the outlet for liquids (7). This outlet is located immediately 

behind the outlet for dry chips.

10  Maintenance

Read Chapter  ‘4 Safety’ before carrying out maintenance. 

Installation, repair and maintenance work is to be carried out by qualified 

personnel using only original Nederman spare parts. Contact your nearest 

authorized distributor or Nederman for advice on technical service.

NOTE! 

The service intervals in this chapter are based on the unit being 

professionally maintained.

10.1  Maintenance instruction

NEDERMAN Swarf Centrifuge is very robust in design but should like every 

other production machine be regularly checked and maintained. 
Daily checks should be made at the start of operations until a permanent 

maintenance schedule can be established. When this has been done only  

routine checks and general observations are necessary.
All parts coming into contact with the material which passes through the 

centrifuge are subject to wear. Negligent or delayed replacement of worn 

parts results in high repair costs and unsatisfactory separating of liquid. A 

maintenance schedule should therefore be established which also indicates 

when it is time to replace worn parts. This schedule may only be drawn up by 

you since wear is highly dependent upon the ingoing chip quality. A basic rule, 

however, is to check the screen, drum and housing once a month in the case of 

one-shift operations. Inspection takes place via the front door.

10.2  Lubrication

The Swarf Centrifuge has an automatic lubricator for the two roll bearings. The 

lubricator is on delivery filled with oil, Shell OMALA EP150 or equivalent.
Check the oil level in the container regularily (once a month) and fill 

additionally. Changing of oil must be done every six months during 1-shift 

operation.
A grease nipple is situated between the packing rings at the housing. 
On delivery Castrol N1-ENTGR-18K (NLGI 2) grease or equivalent has been 

used.
The greasing intervals should be adjusted to the operating intensity, there must 

always be grease between the packing rings.

EN

Summary of Contents for HD100

Page 1: ...ISNING NO FELHASZNÁLÓI KÉZIKÖNYV HU HANDLEIDING NL İŞLETME KILAVUZU TR INSTRUKCJA UŻYTKOWANIA PL KASUTUSJUHEND ET KÄYTTÖOHJEET FI LIETOŠANAS INSTRUKCIJA LT MANUAL DE INSTRUCCIONES ES MANUAL DE INSTRUÇÕES PT MANUAL DE UTILIZARE RO MANUALE D ISTRUZIONE IT MANUEL D INSTRUCTION FR NAUDOJIMO INSTRUKCIJA LV NAVODILA ZA UPORABO SL NÁVOD K OBSLUZE CS NÁVOD NA POUŽITIE SK ΕΓΧΕΙΡΙΔΙΟ ΧΡΗΣΗΣ EL НАРЪЧНИК С ИН...

Page 2: ...TL2M 2 QMM033 02 HD100 ...

Page 3: ...TL2M 3 QMM033 02 HD100 Figures 4 English 7 ...

Page 4: ...HD100 4 QMM033 02 Figures 1 2 ...

Page 5: ...HD100 5 QMM033 02 3 ...

Page 6: ...HD100 6 QMM033 02 4 ...

Page 7: ...cal data 11 6 Main components 11 6 1 Accessories 11 7 Before installation 11 7 1 Delivery checks 11 7 2 Installation requirements 11 8 Installation 12 8 1 Installing the centrifuge 12 9 Using the centrifuge 13 9 1 Before start up 13 9 2 Operation 13 10 Maintenance 14 10 1 Maintenance instruction 14 10 2 Lubrication 14 10 3 Spare parts 15 11 Recycling 16 12 Troubleshooting 16 13 Acronyms and abbrev...

Page 8: ...ording to the manual Proper technical documentation for the above mentioned machine has been prepared according to Annex VII part B Technical Dpt Manager at Nederman Manufacturing Poland Sp z o o is responsible for this documentation The product is also in conformity with other following directives Low Voltage Directive 2006 95 EC Electromagnetic Compatibility Directive 2004 108 EC and complies wi...

Page 9: ...d Sp z o o ul Okólna 45 А 05 270 Marki Poland Tel 48 22 7616000 Fax 48 22 7616099 E mail info nederman pl www nederman com pl www nederman com NEDERMAN Swarf Centrifuges guarantee good design quality components and skilled labour plus years of experience in swarf handling and swarf crushing All these abilities have been used to design a product with high reliability and long service life We are co...

Page 10: ...d personnel only At connection of voltage feed as well as at service and maintenance work on the hydrostatic clarifier the circuit breaker must be off Test the emergency stop at installation and always when maintenance and service have been done The centrifuge must not be operated with the covers removed Materials able to centrifuge are different qualities of steel swarf as well as brass and cast ...

Page 11: ...nents see Fig 1 Table 6 1 Main components of Swarf Centrifuge HD100 Item N Component name 1 Inlet wet chips 2 Access door 3 Self cleaning wedge bar screen 4 Outlet dry chips 5 Separator bowl 6 Accelerator zone 7 Outlet liquid 6 1 Accessories The screen opening is delivered as a standard 0 7 mm if not otherwise specified in the order Other screen openings may be fitted The centrifuge is equipped wi...

Page 12: ... Despite the fact that the parts are individually balanced a certain imbalance may arise when material is fed in To avoid vibrations being transferred to mountings the centrifuge is installed on vibration absorbers NEDERMAN Swarf Centrifuge is delivered fully fitted Observe care during installation and always use the lifting hooks which it is equipped with The mountings should be level and suffici...

Page 13: ... the centrifuge works continuously it is of great importance that it is fed evenly to ensure a level of residual moisture in the centrifuged chips as low as possible The feeding of the centrifuge should be done in intervals by a conveyor As default setting on the feeding conveyor 4 s stop time is used followed by 2 s run time This value can vary depending on the shape of the material 6 Supplementa...

Page 14: ...ked and maintained Daily checks should be made at the start of operations until a permanent maintenance schedule can be established When this has been done only routine checks and general observations are necessary All parts coming into contact with the material which passes through the centrifuge are subject to wear Negligent or delayed replacement of worn parts results in high repair costs and u...

Page 15: ...ave for drum pce 5 901702 Shaft plate pce 6 901614 Bearing cover front pce 7 901612 Bushing front bearing pce 8 901708 Bearing house cover pce 9 76374736 Shaft pce 10 901613 Bushing rear bearing pce 11 9702407 Belt pulley pce 9702513 Bushing pce 12 901706 Bearing cover rear pce 13 971523 Lubricating pump pce 14 76374737 Vibration absorber 4 pcs set 15 76374738 V belt 3 pcs set 16 901701 Housing pc...

Page 16: ...ect maintenance is the best insurance against the development of defects Table 12 1 Trouble shooting guide Problem Possible cause Solution Motor starts but drum stands still Belts off Replace belts Motor protector fuses or motor sluggish high power consumption Blown fuse Check replace fuse Motor fault Replace motor Excess feed Check that feed is not higher than indicated in order document Solid pa...

Page 17: ...HD100 17 QMM033 02 EN Nederman Manufacturing Poland Sp z o o ul Okólna 45А 05 270 Marki Poland Tel 48 22 7616000 Fax 48 22 7616099 E mail info nederman pl www nederman com pl ...

Page 18: ...HD100 EN 18 QMM033 02 EN ...

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