Neo Pro PTA07, Customer Product Manual

Page 1: ...PTA07 Powder Spray Customer Product Manual Part Issued 12 10 ...

Page 2: ...t of a Malfunction 1 3 Disposal 1 3 Safety Label 1 4 Description 2 1 Introduction 2 1 Operation and Maintenance 3 1 Operation 3 1 Daily Maintenance 3 2 Troubleshooting 4 1 Repair 5 1 Introduction 5 1 Cleaning 5 2 Parts 6 1 PTAG07 Automatic Gun 6 1 Diffuser 6 2 Injector 6 3 PTAU07Control Module Electrical Parts 6 4 PTAU07Control Module Pneumatic Parts 6 5 ...

Page 3: ...r damaged parts _ using unapproved auxiliary equipment _ operating equipment in excess of maximum ratings Personal Safety To prevent injury follow these instructions _ Do not operate or service equipment unless you are qualified _ Do not operate equipment unless safety guards doors or covers are intact and automatic interlocks are operating properly Do not bypass or disarm any safety devices _ Kee...

Page 4: ...nt immediately Do not restart the equipment until the problem has been identified and corrected All electrically conductive objects in the spray areas shall be electrically connected to ground with a resistance of not more than 1 megohm as measured with an instrument that applies at least 500 volts to the circuit being evaluated _ Equipment to be grounded includes but is not limited to the floor o...

Page 5: ...tall fixed fire suppression system before operating with combustible powder 7 Install automatic flame detectors before operating automatic guns 8 Examine all equipment at the beginning of each work period and repair or replace any damaged loose or missing parts 9 Before cleaning or performing any maintenance on the electrostatic spray gun turn off the power unit and ground the nozzle Maintain elec...

Page 6: ...Without a ground connection the spray gun will become electrostatically charged Personnel touching the spray gun could receive a shock Flow rate air pumps powder out of the feed hopper and forces it through the feed hose to the diffuser Diffuser air mixes with the powder and increases its speed The powder and air mixture then passes between the inner and outer wear sleeves inside the charge module...

Page 7: ...trical controls a bar led display and regulators and gauges for flow rate and diffuser air Refer to the control unit manual for operation instructions Powder volume velocity and atomization are controlled by the flow rate and diffuser air pressure settings As a starting point set air pressures to Flow rate ejector air pressure 1 8 bar 26 psi Diffuser atomizing air pressure 2 5 bar 36 psi Keep the ...

Page 8: ...n the booth exhaust fan disconnect the hose from the pump and blow out the hose from the pump end into the booth 2 Remove the diffuser from the gun body Disassemble the diffuser and clean the parts with compressed air and a clean soft cloth Check the powder contact parts for wear and replace worn parts 3 Blow out the charge module and sprayheads Disassemble and clean the charge module Check the po...

Page 9: ...fety instructions in this document and all other related documentation This section contains troubleshooting procedures These procedures cover only the most common problems that you may encounter If you cannot solve the problem with the information given here contact your local Promaks representative for help ...

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Page 11: ...Section 5 Repair WARNING Allow only qualified personnel to perform the following tasks Follow the safety instructions in this document and all other related documentation ...

Page 12: ...on 6 PT631220 RING spacing 7 PT631212 SLEEVE wear outlet teflon 8 PT940284 O RING silicone 1 375 1 500 0 0063 in 9 PT631224 DISTRIBUTOR outlet teflon 10 PT631216 SLEEVE wear inner teflon 11 PT631210 RING positioning 12 PT631211 STUD M8 9 65 long 13 PT631234 DISTRIBUTOR inlet teflon 14 PT631232 SLEEVE wear inlet assembly teflon 15 PT631228 BODY autogun assembly 16 PT630088 STUD ground with nut 17 P...

Page 13: ...FFUSER 1 PT630035 CONNECTOR MALE 1 8 in NPTF x1 4 in tube 2 PT635007 NOZZLE diffuser 3 PT940117 O RING silicone 0 312 0 438 0 063 in 4 PT635008 HOUSING diffuser 5 PT631275 CLAMP hose 0 781 0 875 in 6 PT940224 O RING silicone 1 00 1 125 0 063 in ...

Page 14: ...OR COMPLETE 1 PT630043 VENTING HOSE ADAPTER 2 PT630025 O RING silicone 1 000 1 125 0 0063 in 3 PT630037 INJECTOR BODY 4 PT630036 INJECTOR NOZZLE 5 PT630035 CONNECTOR male 1 8 in NPTF 1 4 in tube 6 PT630038 INSERT SLEEVE 7 PT630041 INSERT SLEEVE NUT ...

Page 15: ...uit board CB1 PT526 319 9 Washer PG200 271 10 Clamp nut M 12 x 1 mm PG200 700 11 Transformer PT526 318 12 Clamp nut PG 7 PG230 537 13 Lead through PG 7 PG235 989 14 Contact unit PG235 938 15 Adapter fixture PG235 920 16 Switch PG235 911 17 Mains cable connection single plug PG303 607 18 Mains cable connection two plugs PG343 366 Mains cable connection four plugs not shown PG343 374 Mains cable con...

Page 16: ...PTAU07 Control module ...

Page 17: ...lve 24 VAC 3 8 B S P thread PG235 865 5 1 Solenoid valve coil 24 VAC PG243 930 6 T connector 3 8 ø 8 mm PG235 873 7 Hose ø 6 4 mm PG103 144 8 Hose ø 8 6 mm PG103 756 9 Pressure reducing valve PG235 822 10 Control knob PG200 069 11 Clamp nut M14 x 1 mm PG302 163 12 Pressure gauge 0 4 bar PG235 814 13 Quick release connector 1 8 ø 6 mm PG233 412 14 Check valve PT368 746 ...

Page 18: ...PTAU07 Control module ...

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