NeoDen K1830, User Manual

Page 1: ...NeoDen K1830 High Speed Pick and Place Machine User Manual Model K1830 High Speed Pick and Place Machine Version V1 0 1 Zhejiang NeoDen Technology Co Ltd ...

Page 2: ...r 13 2 3 PCB Forward Position Setting 13 3 Panelized PCB Edit 14 3 1 Panelized PCB origin SMD1 coordinate 14 3 1 1 Single board 14 3 1 3 Mirror board 16 3 2 PCB angle 18 4 Coordinate information 18 4 1 PCB Mark setting 18 1 Panelized mark point 18 2 Single mark point 18 4 2 Mark point alignment 18 4 3 Mark Point information 19 图 2 1 3 2 6 24 5 2 Feeder setting 27 6 Nozzle Information 30 7 Assembly...

Page 3: ...11 Structure and maintenance instruction 45 11 1 Feeder Brief Introduction 45 11 2Installing tape and reel components 46 11 3Incorrect installation Samples 47 11 3 1Nozzle 49 12 Maintenance 50 12 1 Take effective measures to reduce avoid malfunction 50 12 2 Maintenance 51 12 3 Related issues during solder paste printing process 52 3 Zhejiang NeoDen Technology Co Ltd ...

Page 4: ...1 Equipment installation and precautions 1 1Machine Dimension Figure 1 Machine dimension 4 Zhejiang NeoDen Technology Co Ltd ...

Page 5: ...ight Triple Color 2 Safety cover 3 Front Feeder Slots 1 33 Reference value 4 Electric Feeder Port 5 12 inch high definition display 6 Emergency Button 8 7 USB port 8 Pause button 9 Mouse keyboard bracket 10 Power Switch 11 Air source input 12 Heavy load pedestal 5 Zhejiang NeoDen Technology Co Ltd ...

Page 6: ...1 3Working Area Structure Figure 3 Top view of main mounting area 6 Zhejiang NeoDen Technology Co Ltd ...

Page 7: ...Figure 4 X axis Beam Figure 5 Main Placement Head Camera 7 Zhejiang NeoDen Technology Co Ltd ...

Page 8: ...ccuracy failure refer to Figure4 When manually moving XY it must be carried out on the X axis beam moving point Warning of electric shock be sure to follow the requirements below Connect the input power supply that meets the requirements of the equipment the electrical interface of the machine to the ground must be effectively grounded Any time you enter the case and stick to the head for maintena...

Page 9: ... the mounting head and the light source of the IC camera will be on and flash briefly to indicate that the self test is normal 2 XY initialization origin reset is normal the software enters the file list interface and no error report pops up 4 After power on directly enter the file list page 5 See page 10 for the introduction of machine operation for details 6 Suggestions on production process 1 F...

Page 10: ...ate file is similar but there are two different parts component list and fiducial setting B Please find the detailed operation steps of the differences on relative page Start Edit the file Feeder settings PCB feed setting Fiducial setting Component setup PCB feeding Penalized PCB first chip Save and return Select file and start See P 12 See P 12 See P 14 See P 19 See P 18 See P 26 10 Zhejiang NeoD...

Page 11: ...t have been edited offline they can be directly imported from U disk for mounting After connecting U disk click Import from U disk select the corresponding files in the new window and click OK When the imported files are showed in the file list the operation is finished 6 Delete select the corresponding file click delete a prompt window will pop up and click Yes 7 Copy select the corresponding fil...

Page 12: ... PCB forward settings In manual programming this item is the primary editing item and the board entry setting is as shown in the figure 2 1 1 Mag Fixture Select tray to fix the board feeding mode place the PCB to be installed in the proper position in the mounting area and then click top plate control to fix the PCB 12 Zhejiang NeoDen Technology Co Ltd ...

Page 13: ...CB can move smoothly PCB Feed Test The long tracks sends feed signal to the front conveyor and feed PCB to cylinder thimble 1 position cylinder will raise the PCB then thimble 1 will go down PCB feeding phase 1 is completed After above placement is completed the PCB in the waiting area is released feed to cylinder thimble 2 position cylinder will raise the PCB then thimble 2 will go down PCB feedi...

Page 14: ...the real coordinate Note the panelized PCB origin SMD1 coordinate and panelized list setting of the manual program mode is the same as file import mode 3 1 1 Single board Click single board setting you will see the align button of the SMD1 position that means the first component on the component setup Click align to enter the vision align interface we need find the first component that on the comp...

Page 15: ...tion along the rails is the column the direction perpendicular to the rail is row then please enter data in the row and column Please refer to the data collecting method of each position information as following The data of left bottom is collected according to first component in the component list of programming file Press align of left bottom find the left bottom panel that is nearest to the lef...

Page 16: ...ide but farthest to the feeding position then find the same component as the component that aligned on the left bottom align the center of this component click save and cancel it will return to the PCB information automatically After setup click create panelized list the panelized list will be generated accordingly in the blank You can also double confirm each position by clicking Align 3 1 3 Mirr...

Page 17: ...face find the left top panel then find the component same as the component that aligned on the right top align the center of this component click save and cancel it will return to the PCB information automatically The data of left bottom on original board on the alignment interface find the left bottom panel then find the component same as the component that aligned on the right top align the cent...

Page 18: ...generated according to panelized PCB coordinate but we can also adjust the angle by manual Click Angle Detect button according to the index of machine to choose two points then a new PCB angle will be generated Note the two points need to be paralleled 4 Coordinate information 4 1 PCB Mark setting Function After finishing mark setting when the machine is working the specific position and direction...

Page 19: ...e the outer of light source Brightness The brightness when align the mark point if select bright spot generally set 20 can adjust according to actual situation Range If there are interference points near the Mark point you can input a certain value and ensure identify the Mark point more accurately Circle Degree Input reasonable circle degree value can avoid interference from other points effectiv...

Page 20: ...to the position of where the component is mounted align the center position of component it will display synchronously The angle is based on the placement direction of components on the circuit board Transverse is 0 degree or 180 degree vertical is 90 degree or negative 90 degree which mainly depends on the polarity of component degree must be integer degree Skip setting includes true or false fal...

Page 21: ...to the list Note when import bottom layer the PCB length rows and columns of panel board need to be edited before import file 4 Addition of component Click New the component list will copy one row from the adjacent row then modify the component information Delete component Select the wrong component row click delete to remove the component 5 Movement of component When editing sometimes we need to ...

Page 22: ... Position correction After the first mounting if there is a deviation please click position correction to enter the new vision page Click the left mouse button to align the centre of the placed component Click the right mouse button to align the centre of pad Then correct next one until finish all component and save The machine will remember the position after correction It will fix it automatical...

Page 23: ...he figure We also can select stack nozzle name specification and etc to adjust in this page Two ways to generate submodules rectangle and circle The way to generate rectangle panel Click submodule below dialogue will pop up Please fill in specification and footprint of component We can see the panel has four rows and five columns Fill in 4 rows and 5 columns in the dialogue and align the three com...

Page 24: ... two symmetry components to align Click create the 24 components coordinate will be generate automatically Start Point Component point 2 图 2 1 3 2 6 When the quantity of component is odd the component type will be the same We can see that the panel has 9 components as the quantity number is odd we need to find 3 components that are in isosceles triangle and then align the coordinates of those thre...

Page 25: ...lete component information setting click Assign all sequentially the setting information will be assigned to each feeder automatically 2 Assign feeder and nozzle After complete stack information and nozzle setting click Assign feeder and nozzle all information will update to the component list automatically 3 Footprint library The normal component information is saved in the footprint library incl...

Page 26: ...ned stack at the same time a real time image will be showed as right side Please set the red cross to the component center generally if the feeder is in off condition red cross will be at the edge of feeder s tape cover click save and next until all be set well and there will be beep sound as a warning then click save and exit will be OK After that you can select any feeder s pick position as a te...

Page 27: ... direction Start X Start Y It refers to the first IC in X Y direction if the tray is in full package If some ICs have been used whic h cause the tray is not full you can directly set the exact position as actual situation start X will be the location of its a ctual column and start Y will be its actual location of row 2 Feeder basic info Skip once selected all components in this feeder will be ski...

Page 28: ...lly just keep default will be ok It is need be changed slower while doing some pick test Down speed It is used to control the nozzle head Z axis downward speed Special notice for lead pitch distance 0 5mm please set this to a lower speed Vision Against component to choose applicable vision method Such as For resistor capacitor please select Flying calibration For component which do not require hig...

Page 29: ...ch button Select the nozzle head you need to test Step pick test the operation is click this button after nozzle selected the nozzle head will move to this feeder feeder cover open the nozzle down to pick up component taking photo throw component This is sing step operation it can help the operator check if pick position pick height correct or not If with problem then can be re set in feeder basic...

Page 30: ...feeder works normally After above be set ready click component assign to feeder then component list will also be updated accordingly Click save 6 Nozzle Information This interface will record which kind nozzle be installed on each nozzle head 7 Assembly Interface Choose the programmed file click Mount it will go into assembly interface as below 30 Zhejiang NeoDen Technology Co Ltd ...

Page 31: ...Throw and Rate will make a statistics for threw components and you can also check each feeder s component pick failure rate then get which kind of component is easily pick failure find solution to solve it 5 The bottom side 8 display windows are real time feedback for component recognition 6 Right side buttons introduction Start Machine starts the current file s assembly procedure Step operation f...

Page 32: ...nents at the same time it will greatly improve placement speed It is recommended for component size bigger than 0603 2 Rail continuous mounting this is for PCB continuously feeding to realize automatic operation 3 Pick up position optimization once selected this function nozzle head can automatically optimize the pick position It is recommended only for small components 4 Position optimization aft...

Page 33: ...ctive and greys out To make it inactive Administrator needs to login Change password before Administration login in this function is not visible If the password needs to be changed please login and click Change password A window will pop out enter the original password Then follow steps to enter the new password A successful window will pop out when it s finished Version the current software versi...

Page 34: ...e and English To convert it into English a password is required 8 1 Feeder Position Config This interface is used to setup pick offset and test feeding for each feeder The left column refers to feeder No Pick X and Pick Y refer to the coordinates of pick offset After click to align this interface will be displayed Align the center of component edge of tablet then save it 34 Zhejiang NeoDen Technol...

Page 35: ...8 2 Component Positions Setup 35 Zhejiang NeoDen Technology Co Ltd ...

Page 36: ...ative Position A prompt window will pop up If continue to leave trace at current position After clicking Yes to enter this interface see Figure then click Nozzle 1 Trail the nozzle will move downwards and rotate until get a round mark Follow the same steps to get the trail of Nozzle 8 then check the offset between the round mark and the white crosshair if it s within 0 1mm the trail is done P S If...

Page 37: ...sh Box Position after Administration Login click to align the position of trash box accordingly Placement Head Reset Position after Administration Login click to align the position of Placement Head Reset accordingly Exchange Nozzle Position after Administration Login click to align the position of exchanging nozzles accordingly 5 XY Linear Encoder Initialize 6 Mounting Head Linear Encoder Initial...

Page 38: ...8 Nozzle Height Set Zero 8 3 Basic Configuration Warning this is only for factory setting DON T click before getting any instruction from NeoDen technical engineer 38 Zhejiang NeoDen Technology Co Ltd ...

Page 39: ...conveyor to Rail 1 when the machine is in continuous production Safety cover to prevent any body damage during picking and placing enter value 1 to activate the function of cutting off power for motors when the safety cover is opened Warning both data are set up before shipping no extra adjustment is required There is a risk to lead to malfunctional condition please kindly contact technical engine...

Page 40: ...IC Camera Back IC Camera click to test the photograph function 7 Right Mark Camera Left Mark Camera click to test the photograph function 8 Head initialize head initialization can be executed before mounting 9 Nozzle Height Calib click to calibrate 8 nozzles initial heights 10 Head Home back click to move the head back to original left top position 11 Nozzle Replace click to replace nozzles the he...

Page 41: ...14 PCB Raise Initialize initialize the PCB raise function 15 Width Initialize initialize the width of rails back to zero 41 Zhejiang NeoDen Technology Co Ltd ...

Page 42: ...rd and SJ T10670 1995 SMT General Technical Requirements Adjust the programming file according to the placement effect after the first production test If there is any issue of specification direction and polarity please follow process file to amend If the components are off please adjust the file by following two methods 1 If the placement effects of all components are off in the same direction it...

Page 43: ...re distorted 3 The size or shape isn t aligned with that in Footprint library 4 The size of nozzle is inappropriate or insufficient suction 5 The nozzle has solder paste or rubbish cause air leakage 6 The nozzle is damaged or cracked cause air leakage 10 4 Continuous SMT production Follow the SOP to start production Notes 1 Do not touch the surface to board to avoid damaging the printed solder pas...

Page 44: ...11 Structure and maintenance instruction 11 1 Feeder Brief Introduction 44 Zhejiang NeoDen Technology Co Ltd ...

Page 45: ... at right side of the feeder with your right hand loosen the material sending handle ensure the proper wrapped see figure 1 then loosen the lamellule 2 Installing the tape and reel components setting the reel on reel storage at the back side of the feeder pull out approximately 10cm length tape separate the film and tape then put into transfer storage see figure 1 The tape should be closely matche...

Page 46: ...nents 图 4 For 12mm 16mm width feeder the feed rate can be adjusted by adjusting the parameters of the feed regulator 11 3Incorrect installation Samples 1 Incorrect setting of reel in reel storage see figure 5 46 Zhejiang NeoDen Technology Co Ltd ...

Page 47: ...eder and non standard operation is strictly forbidden Warning when installing the feeder if feel the hand press is not strong or loose match in place then it is forbidden to operate Otherwise will cause feeder floating in the operation and collision problem In case of this situation please contact the after sales department of our company 47 Zhejiang NeoDen Technology Co Ltd ...

Page 48: ...ionproblem 11 3 1Nozzle The size of the nozzle Please choose nozzles according to the shape and size of components Table1 1 Nozzle Type Regular Regular Regular Regular Regular Regular Regular Regular Model CN030 CN040 CN065 CN100 CN140 CN220 CN400 CN750 Illust ration Extern al Diame ter 0 6mm 0 8mm 1 0mm 1 8MM 2 0mm 3 6mm 5 0mm 9 0mm Inner Diame ter 0 3mm 0 4mm 0 7mm 1 0MM 1 4mm 2 2mm 4mm 7 5mm Ty...

Page 49: ...ments for operator Operator should get a basic operator training which should cover fully all the skills and knowledge needed to safely operate the type of pick and place machine Model Recommendation Imperial system CN030 0201 CN040 0402 optimal CN065 0402 0603 etc CN100 0805 diode 1206 1210 etc CN140 1206 1210 1812 2010 SOT23 5050 etc CN220 SOP series ICs SOT89 SOT223 SOT252 etc CN400 ICs from 5 ...

Page 50: ...ust check the first finished PCB of each file If any problem please find solutions such as revise program to solve it To check the placement position misaligned or not component loss problem in regular work Find reason in time and solve it Set pre welding detection station manual or AOI In sum P P machine s running speed and placement accuracy still has limit Peoples work is important to run machi...

Page 51: ...3 1 Stencil Printing Technology Screen printing technology refer to using ready made stencil directly connect to the printer in a certain way make the solder paste evenly flow on the stencil and then leak into the mesh through the holes When getting the stencil away solder paste had been covered to the printed circuit board solder graphics then finish the solder paste printing on the PCB 12 3 2 In...

Page 52: ...have icicles and dents Scraper pressure is too large Rubber scraper hardness is not enough Holes are too big in the stencil Solder paste required volume is not enough easy to appear faulty soldering solder joint strength is not enough Adjust the printing pressure Use metal scraper Improved holes designing in the stencil Too much solder paste Holes are too big in the stencil The gap is too big betw...