background image

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Step 3 – Install the AC Branch Circuit Junc

on Box 

1.

 

Install an appropriate junc

on box on to the moun

ng plate. 

2.

 

Mount the adapter plate at a suitable loca

on on the racking or frame.    This 

is typically near the end of a row of modules. 

3.

 

Feed the open wire end of the tail cable into the junc

on box and secure with 

an  appropriate  cord  grip  or  strain  relief 

fi�

ng.  The  AC  tail  cable  requires  a 

strain relief connector with an opening of 3/8” in diameter. 

4.

 

Feed the connec

ng wires from either the main service panel or subpanel (if 

mul

ple branch circuits are deployed) into the junc

on box. This is most likely 

via metal conduit.   

5.

 

Connect  L1,  L2  and  Ground  from  the  branch  circuit  to  their  corresponding 

connec

ons  from  the  electrical  panel  with  wire  nuts.  NEP  recommends  the 

applying sealant to the inside cavity of the wire nuts. Seal the junc

on box. 

 

 

 

 

 

 
 

 

Step 4 – Ground the System   

Each BDM-600 has an integrated ground protec

on circuit. The grounding wire is 

through  the  trunk  cable,  and  should  be  securely  connected  to  the  ground 

connector in the junc

on box.

 

 

Ground the System Through Racking (Op

on) 

BDM-600 may also be grounded through the racking as shown below. 

Step 5 – Complete the Connec

on Map   

Each BDM-600 has a removable serial number label located on the moun

ng plate 

as  well  as  addi

onal  s

ckers  included  in  the  microinverter’s  protec

ve  bag. 

Remove  one  and  a

x  it  to  the  corresponding  loca

on  on  the  layout  map.  A

er 

entering this data, the BDM-256 will create a virtual array from the map you create. 

 

Step 6 – Connect the PV Modules   

Connect all AC all system inter-wiring connec

ons prior to installing the PV 

modules.   
1.  Mount  the  PV  modules  in  the  posi

ons  corresponding  to  their  associated 

BDM-600 microinverter. Each BDM-600 comes with two sets of oppositely sexed 

DC connectors.   

2. Connect the posi

ve DC wire from the 

rst PV module to the nega

vely marked 

DC  connector  (male  pin)on  the  BDM-600.  Then  connect  the  nega

ve  DC  wire 

from the PV module to the positively marked DC connector (female socket) of 

the BDM-600. Next, do the same for the second set of DC connectors from the 

second  module.  Repeat  for  all  remaining  PV  modules  using  one  BDM-600  for 

each  set  of  modules.  If  the  system  contains  an  odd  number  of  modules,  it  is 

acceptable to connect only one PV module to the BDM-600. 

 
 
 

 

 

 

Step 7 – Install the Monitoring Gateway   

The  BDG-256  (or  BDG-256P3)  is  a  versa

le  gateway  that  connects  each  of  the 

BDM-600 microinverter to the NEP server via the cloud, allowing for collec

on of 

produc

on and other data useful in system monitoring and trouble shoo

ng. It is 

easily  installed  either  by  plugging  into  an  exis

ng  120V  AC  interior  outlet  or  by 

hardwiring into the 240V service in a suitable protec

ve enclosure. Connec

ng to 

240V  will  maximize  the  strength  of  the  PLC  signal,  thereby  improving 

communica

on.  The  BDG-256P3  is  designed  to  support  commercial  three  phase 

systems and should only be located in a protec

ve enclosure.  The gateway then 

will connect to the server via either WiFi or direct Ethernet connec

on. 

 

 

 

 

 

 

Follow the instruc

ons in the NEP 

Gateway BDM-256/256P3 Installa

ti

on and 

Opera

ti

ons Manual

 for speci

fic 

details on registering the individual microinverters 

in the PV system.   

09

08

Summary of Contents for BDM-600

Page 1: ...433 3252 FAX 81 092 433 3171 China Address No 1 Anhe Rd Tsingtao Export Processing Zone Tsingtao China 266113 TEL 86 532 87963900 FAX 86 532 81100917 Email info northernep com Web h p www northernep com h p www nep japan com h p www micro inverter jp Rev 2017 01 12 North American Version Dual Module Microinverter BDM 600 Installa on and Opera on Manual ...

Page 2: ...Shipping Informa on 05 6 INSTALLATION 05 6 1 Pre installa on 05 6 2 Installa on Steps 06 Step 1 System Layout 06 Step 2 Connect the Wiring Harnesses 07 Step 3 Install the AC Branch Circuit Junc on Box 08 Step 4 Ground the System 08 Step 5 Complete the Connec on Map 09 Step 6 Connect the PV Modules 09 Step 7 Install the BDG 256 Monitoring Gateway 09 7 COMMISSIONING 10 8 OPERATING INSTRUCTIONS 10 9 ...

Page 3: ...ds of power electronics automa c control signal processing and communica ons each holding mul ple U S and world patents in their specialty areas NEP has a complete product line of grid ed solar inverters including 180W 600W micro inverters 1 5kW 5kW single phase solar inverters 10kW 500kW three phase solar inverters and rapid shutdown devices Field deployment results demonstrated high system efficie...

Page 4: ...THIS MANUAL IS NOT COVERED BY THE WARRANTEE INSTALLATIONS SHOULD BE DONE ONLY BY CERTIFIED ELECTRICIANS NOTHING INSIDE THE INVERTER SHOULD BE MODIFIED ONLY NEP APPROVED CABLING SHOULD BE USED TO CONNECT MICROINVERTERS ALL INSTALLATIONS SHOULD FOLLOW THE LOCAL ELECTRICAL CODES ADDITIONAL PROTECTION FOR THE AC WIRING FROM THE INVERTERS SHOULD BE PROVIDED AND MAY BE REQUIRED BY LOCAL AND NATIONAL WIR...

Page 5: ...rail or frame a ach clamps 2 per microinverter AC junc on boxes mul ple op ons possible Cordgrip with locknut or strain relief fi ng one per branch circuit A subpanel may be required for systems with mul ple branch circuits Cable clips Sockets wrenches torque wrench mul meter small flat head screwdriver and mirror with extension rod Lightning and surge suppressor recommended 5 3 Lightning and Surge ...

Page 6: ...NSTALLED ON ALL UNUSED AC CONNECTORS UNUSED AC BDM 600 WIRE HARNESS CONNECTORS ARE LIVE WHEN THE SYSTEM IS ENERGIZED BY T The AC branch circuit should look as pictured below 6 2 Installa on Steps WARNING CONNECT BDM 600S TO THE ELECTRICAL UTILITY GRID ONLY AFTER RECEIVING PRIOR APPROVAL FROM THE UTILITY COMPANYAND LOCAL AHJ WARNING BE AWARE THAT ONLY QUALIFIED PERSONNEL CAN CONNECT BDM 600 TO THE ...

Page 7: ...ou create Step 6 Connect the PV Modules Connect all AC all system inter wiring connec ons prior to installing the PV modules 1 Mount the PV modules in the posi ons corresponding to their associated BDM 600 microinverter Each BDM 600 comes with two sets of oppositely sexed DC connectors 2 Connect the posi ve DC wire from the first PV module to the nega vely marked DC connector male pin on the BDM 60...

Page 8: ...nica ng to the BDG 256 Green communica ng to the BDG 256 Status grounding fault The LED light is in solid red color In case of a fault the BDM 600 enters a protec ve mode and stops outputing power The fault message is usually sent to a connected BDG 256 gateway through the power line communica on The error message is then displayed on the screen of BDG 256 gateway by a 16 bit error code The table ...

Page 9: ...talled to reduce the interference to PLC communica on If there are two or more separate BDM systems close by it is highly recommended to install LCF for each micro inverter system to block interference from adjacent other systems 7 If the problem persists please call customer support at NEP WARNING DO NOT ATTEMPT TO REPAIR THE BDM 600 IT CONTAINS NO USER SERVICEABLE PARTS IF TROUBLESHOOTING METHOD...

Page 10: ...ower Grid Frequency Hz 59 3 60 5 Adjustable THD 3 at rated power Power Factor 0 99 at rated power SYSTEM EFFICIENCY CEC Efficiency 95 5 Night Time Tire Loss W 0 11 PROTECTION FUNCTIONS Over Under Voltage Protec on Yes Over Under Frequency Protec on Yes An Islanding Protec on Yes Over Current Protec on Yes Reverse DC Polarity Protec on Yes Overload Protec on Yes Ground Fault Detec on Integrated Prote...

Page 11: ... NEP product specifica ons including high input voltage from generators and lightning strikes c the product if repairs have been done to it other than by NEP or its authorized service centers herea er ASCs d the product if it is used as a component part of a product expressly warranted by another manufacturer e the product if its original iden fica on trade mark serial number markings have been defa...

Page 12: ...or Code s Brief Fault Descrip on and Photos monitoring gateway is required for verifica on Installa on Informa on Modules Used Modules Quan ty Inverters quan ty per string Installa on Company Name Installer Name For the informa on on our warranty terms and condi ons please see our website www northernep com en All fields must be completed in order to process claim Customer Signature Date All rights ...

Page 13: ...12 0011 福岡市博多区博多駅前 3 10 24 藤井ビル 1F TEL 81 092 433 3252 FAX 81 092 433 3171 China Address No 1 Anhe Rd Tsingtao Export Processing Zone Tsingtao China 266113 TEL 86 532 87963900 FAX 86 532 81100917 Email info northernep com Web h p www northernep com h p www nep japan com h p www micro inverter jp ...

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