Neumo AWH TANKO SF40, Operating & Installation Instructions Manual

Page 1: ...UCTIONS Translation Container cleaning device Spate cleaner TANKO SF40 Armaturenwerk H tensleben GmbH Schulstr 5 6 39393 H tensleben Germany Telephone 49 39405 92 0 Fax 49 39405 92 111 E mail info awh...

Page 2: ...the partly completed machinery will be assembled or to his authorized representative If any discrepancies arise in the translated text the original operating instructions German are to be consulted f...

Page 3: ...es 8 2 3 Duties of the Operating Company 8 2 4 Requirements for Personnel 10 2 4 1 Personal Protective Equipment 12 2 5 Identification Marking 13 2 5 1 Type Designation 13 2 5 2 Type Plate 13 3 Constr...

Page 4: ...Maintenance 40 7 4 1 Maintenance Intervals 41 7 4 2 Tools and Tightening Torque Values 44 7 4 3 Disassembling the Device 45 7 4 4 Assembling the Device 45 7 4 5 Notes on Cleaning 46 7 5 Spare Parts a...

Page 5: ...Picture 5 2 3 Clipon Installation 27 Picture 7 4 1 Maintenance Points 42 Picture 7 4 2 Disassembling assembling the Device 45 Picture 7 5 1 Internal Construction 49 List of Tables Table 1 1 1 Overvie...

Page 6: ...epublic of Germany The standards of this organization are referred to as DIN standards DP Downpipe In the context of these instructions this colloquial term describes a line or connection in cleaning...

Page 7: ...measure for time t minute h Unit of measure for time t hour kg Unit of measure for mass m kilograms Conversion 1 kg 2 20462 lb av Latin libra pound l min Unit of measure for volume flow rate V liters...

Page 8: ...Spate cleaner TANKO SF VI Translation of the original Operating Installation Instructions 2016 09 Rev 1 Contents...

Page 9: ...binding regulations in regard of the prevention of accidents and in regard of environmental protection in the country of use must also be observed The instructions must be kept at the location of use...

Page 10: ...warns of a hazard with a medium level of risk Failure to observe it can lead to death or severe physical injury Measure s to prevent the danger CAUTION This warning warns of a hazard with a low level...

Page 11: ...with a special meaning Important significant information is shown with additional bold type in italics or CAPITAL LETTERS for emphasis of individual words or phrases 1 1 3 Pictograms and Symbols The f...

Page 12: ...s EC conformity and the operating authorization Use of spare parts that do not meet the specified technical requirements Improperly performed repairs Disasters the effects of foreign objects and force...

Page 13: ...nd understood these instructions The safety systems and safety notes described in these instructions must be adhered to WARNING Failure to comply with these instructions incorrectly performed installa...

Page 14: ...pare parts Modifications or conversions to the device are NOT permitted WARNING Danger from the incorrect use of materials agents The materials agents to be used for the intended operation of the devi...

Page 15: ...Installation on a hose is PROHIBITED Use a suitable filter system in the supply line for the cleaning agent Operate the container only within the approved parameters e g pressure and temperature see s...

Page 16: ...ndard of the device Microbial contamination of the manufacturing product could be the consequence Use only the manufacturer s original spare parts Use only FDA conform spare parts when replacing stand...

Page 17: ...es including temperature conditions for the medium and the place of use falling The measures are to be defined in operating instructions Personnel must be instructed accordingly Supervisors must monit...

Page 18: ...es e g the appropriate quantity of suitable hand held fire extinguishers of the appropriate size in easily accessible places and provide employees with training on fire safety Warnings in the document...

Page 19: ...r similar qualification Electrical work Electrician person with appropriate specialized training knowledge and experience enabling them to identify and prevent risks which may be caused by electricity...

Page 20: ...pery surfaces Protective gloves Wear protective gloves to protect your hands against friction grazes getting pricked or deep cuts and for protection against coming into contact with hot surfaces or ch...

Page 21: ...ction type C Clipon 6 Pipe series DIN 11866 A 7 for pipe exterior diameter 19 0 mm 2 5 2 Type Plate The information only applies to devices with types indicated on the title page of these instructions...

Page 22: ...The axes of the device float on bearings due to the cleaning media that flows through and are intended mainly for vertical installation Spray angle 270 upwards The TANKO SF is an hygienic cleaning de...

Page 23: ...side the container min 5 C 41 F max 140 C 284 F Volume flow rate flow See chart Figure 3 3 1 Media connection MC see Table 5 2 1 Sound pressure level Outside the container Depends on the properties of...

Page 24: ...operation with clear water as the cleaning fluid at a temperature of 25 C 77 F The values may differ with a different cleaning agent and if the medium temperature is different The consumption of clea...

Page 25: ...risk assessments DANGER Risk of explosion as a result of the formation of an explosive atmosphere There is a risk of death or severe physical injuries The following items are PROHIBITED for use as cl...

Page 26: ...furic acid with acid content 65 aliphatic aromatic and chlorinated hydrocarbons phenols fluorine compounds NOTE Risk of damage to the device from the cleaning agent Soiling or foreign objects in the c...

Page 27: ...Container cleaning device Operating and installation instructions Technical documents in accordance with the order e g certificates and reports The scope of delivery ends at the interfaces of the devi...

Page 28: ...result of incorrect disposal of the packaging Packaging materials are valuable raw materials and can be reused in many case or usefully processed and recycled Improper disposal can cause environmenta...

Page 29: ...rage conditions Store the device in the original packaging wherever possible Store the device in a clean and dry place e g enclosed dust free room Store the device in constant environmental conditions...

Page 30: ...nd the container to a common potential The grounding must always be implemented before commissioning the device WARNING Risk of falling when working at heights When carrying out assembly disassembly w...

Page 31: ...on 7 2 Switch off Procedure Wear protective work clothing protective gloves and safety shoes when performing work Do not on the device unless it is depressurized and in a cool state Maintain a safe di...

Page 32: ...objects from entering via the interfaces of the device Install a filter upstream of the media connection MC in the supply line for the cleaning agent see section 3 4 Cleaning Agents Only fixed pipe in...

Page 33: ...2 1 Device Interfaces Assignment of the Connections The correct downpipe dimensions are important in order to achieve the volumetric flows specified in these instructions The Clipon and Weldon version...

Page 34: ...20 25 4 1 1 65 35 70 17 Table 5 2 2 Assignments of Dimensions 5 2 2 Installation Position The device is designed for vertical installation downward suspension or standing upwards as the preferred pos...

Page 35: ...he container The wire locking pin is to be replaced by a new wire locking pin after it has been bent see section 7 5 1 Spare Parts NOTE Non observance of the dimensions for the media connection see Pi...

Page 36: ...terior side of the downpipe and of the connection element The welding must be carried out in accordance with the hygienic Standard No bore hold is required in the downpipe for the welding version The...

Page 37: ...issioned the operating company must ensure that local regulations are observed during commissioning We recommend that you document the commissioning in a report WARNING Risk of burns from hot surfaces...

Page 38: ...ith mandatory sign Wear hearing protection Use effective hearing protection e g ear muffs or ear plugs Comply with the technical health and safety rules TRLV L rm in Germany relating to noise and vibr...

Page 39: ...hat there are no unusual vibrations 8 Check the device to make sure that it runs quietly and smoothly 9 Switch off the device see section 7 2 Switch off Procedure 6 3 Switch on Procedure In accordance...

Page 40: ...ter hammer denotes a pressure surge in a fluid line which is generated by opening closing a shut off fitting e g valve or ball cock quickly at the end of a pipeline Pressure hammers pressure surges ca...

Page 41: ...me into contact with residual fluid from the supply line and device There may also be hot vapors in the container There is a risk of death or severe physical injuries DO NOT open the container during...

Page 42: ...Persons in the container A person may be struck by the jets from the cleaning head There is a risk of death or severe physical injuries DO NOT start cleaning operation while there are persons in the...

Page 43: ...le the maintenance intervals in section 7 4 1 Maintenance Intervals must be shortened accordingly During normal operation of the device you must make sure that the mixture of supplied cleaning agent a...

Page 44: ...r severe physical injuries Allow only qualified electricians to perform work on the electrical system Before starting work observe the working steps of the switch off procedure see section 7 2 Switch...

Page 45: ...significantly as a result of the cleaning fluid or the heat transfer from the container Contact with the device can cause burns on the skin There is a risk of death or severe physical injuries There i...

Page 46: ...the shut off valve or ball cock 2 Check that the supply of cleaning agent is stopped and there is no media pressure on the device 3 Safeguard the supply of cleaning agent to protect it from sudden un...

Page 47: ...ing time Use personal protective equipment e g protective gloves safety shoes safety goggles CAUTION Risk of a fault as a result of soiling foreign objects or damage to the device There is a risk of m...

Page 48: ...r with the device To perform maintenance on the device all individual parts except for the axle that is welded to the downpipe can be dismounted For permanent dismounting the axle of the device can be...

Page 49: ...fter each 250 operating hours hB and maintenance no later than after 500 operating hours hB Inspection The purpose of the inspection is to determine the orderly condition of the device An inspection s...

Page 50: ...re commissioning to make sure that it is fully functional see section 6 2 Functional Check Trial Run The specified times of the maintenance intervals are based on single shift operation 8 hours per wo...

Page 51: ...ations Replace device in the event of wear or damage 500 hO S F R C Check running surfaces for contaminations wear and damage Clean in the event of contaminations Replace device in the event of wear o...

Page 52: ...ustable pliers wrench Torque wrench SW 19 mm measurement range minimum 25 Nm Assembly disassembly tool for 2 4 mm locking pin or pliers with smooth parallel jaws All the screw connections on the devic...

Page 53: ...ling assembling the Device 7 4 4 Assembling the Device 1 NOTE Incorrect assembly Function and cleaning effectiveness of the device are impaired Observe the direction arrow on the cage 2 Slide the cage...

Page 54: ...g The use of incorrect cleaning agent or sharp objects can damage the device The functional safety and reliability of the device may be compromised The cleaning agents must be approved for all materia...

Page 55: ...o be assembled checked and installed in the container again by an expert see section 5 2 Installation NOTE Environmental damage in case of improper disposal Cleaning agents consumables and lubricants...

Page 56: ...nsions or materials may differ from those of the supplied device The following data is important when requesting spare parts and for all inquiries Device Type Serial number Spare part Designation Arti...

Page 57: ...60030 1 4435 AISI 316L 4 1 O ring 10605015BE70S1 70 EPDM 291 X 5 1 Wire locking pin only Clipon see Table 7 5 2 1 4430 AISI 316L X Table 7 5 1 Bill of Material Assignment to the Variants Connection Ar...

Page 58: ...er during the cleaning process Before starting work observe the working steps of the switch off procedure see section 7 2 Switch off Procedure Before opening the container observe the cooling and drai...

Page 59: ...e cleaning agent too high cleaning agent turns into mist Check the pressure of the cleaning agent and reduce pressure if necessary Spray head does not rotate Holes blocked Clean holes Holes deformed R...

Page 60: ...ency Switching off with the EMERGENCY STOP in case of emergency is designed to disconnect the entire machine from the supply voltage without delay in order to eradicate the risks caused by electrical...

Page 61: ...he switch off procedure see section 7 2 Switch off Procedure Use protective work clothing protective gloves and safety goggles when carrying out the tasks In case of any uncertainty or doubt contact A...

Page 62: ...If necessary contact a specialist company to arrange for disposal Comply with locally applicable health safety disposal and environmental protection regulations NOTE Risk of environmental damage as a...

Page 63: ...the Warnings 2 F Faults 5 50 Faults and Remedial Action 51 Functional check Trial run with the device 36 42 Trial Run with the Device 30 G General Function Description 14 H How to Act in Case of an Em...

Page 64: ...Parts Spare Parts 48 Spare Parts Replacement Parts and Accessories 8 Spray Angle 14 Storage 21 Switch off Procedure 38 Switch on Procedure 31 T Technical Data 14 Tools and Tightening Torque Values 44...

Page 65: ...Spate cleaner TANKO SF 9 Decommissioning Translation of the original Operating Installation Instructions 2016 09 Rev 1 57 63 Appendices Appendix 1 Declaration Translation 59...

Page 66: ...Spate cleaner TANKO SF 58 63 Translation of the original Operating Installation Instructions 2016 09 Rev 1 Appendices...

Page 67: ...6 1 7 1 1 7 3 1 7 4 1 7 4 1 1 7 4 2 1 7 4 3 The specific technical documents were compiled in accordance with directive 2006 42 EC Annex VII B The supplied version of the device is consistent with the...

Page 68: ...Spate cleaner TANKO SF 60 63 Translation of the original Operating Installation Instructions 2016 09 Rev 1 Appendices...

Page 69: ...Spate cleaner TANKO SF 9 Decommissioning Translation of the original Operating Installation Instructions 2016 09 Rev 1 61 63 Notes...

Page 70: ...Spate cleaner TANKO SF 62 63 Translation of the original Operating Installation Instructions 2016 09 Rev 1 Notes...

Page 71: ...Spate cleaner TANKO SF 9 Decommissioning Translation of the original Operating Installation Instructions 2016 09 Rev 1 63 63...

Page 72: ...A member of Neumo Ehrenberg Group Armaturenwerk H tensleben GmbH Schulstr 5 6 39393 H tensleben Germany Phone 49 39405 92 0 Fax 49 39405 92 111 E Mail info awh eu Homepage http www awh eu...