NEW BRUNSWICK SCIENTIFIC innOva 4200, Manual To Operation

Page 1: ...3 Revision L June 7 2005 NEW BRUNSWICK SCIENTIFIC CO INC BOX 4005 44 TALMADGE ROAD EDISON NJ 08818 4005 Telephone 1 732 287 1200 1 800 631 5417 Fax 732 287 4222 Telex 4753012 NBSCO Internet http www n...

Page 2: ...2 New Brunswick Scientific User s Guide...

Page 3: ...1265 Zhongshan Road W Shanghai 200051 P R China Tel 86 21 3223 0203 Fax 86 21 6278 7182 E mail nbschc online sh cn THE NETHERLANDS New Brunswick Scientific BV Kerkenbos 1101 6546 BC Nijmegen P O Box 6...

Page 4: ...Guide CAUTION This equipment must be operated as described in this manual If operational guidelines are not followed equipment damage and personal injury can occur Please read the entire User s Guide...

Page 5: ...right to change information in this document without notice Updates to information in this document reflect our commitment to continuing product development and improvement Manual Conventions Bold Te...

Page 6: ...uption resulting from shaker failure nor does it extend to any Innova Shaker which has been subjected to misuse neglect accident or improper installation or application In addition the warranty does n...

Page 7: ...ORM INSTALLATION 20 6 5 INSTALLATION OF CLAMPS 21 6 5 1 Clamp Hardware Application Charts 22 6 6 MAKING ELECTRICAL CONNECTIONS 22 7 INNOVA 4200 OPERATION 24 7 1 CONTINUOUS RUN OPERATION 24 7 2 TEMPERA...

Page 8: ...9 8 3 Replacing the Main Control Board 48 10 TROUBLESHOOTING 50 10 1 TROUBLESHOOTING GUIDE 50 10 2 FUSE REPLACEMENT 50 11 REPLACEMENT PARTS ACCESSORY INFORMATION 52 11 1 REPLACEMENT PARTS DESCRIPTIONS...

Page 9: ...ed is out of range Microprocessor controller with feedback controls the temperature and speed of the shaker Temperature and speed setpoints are entered and changed using the membrane switch keypad Set...

Page 10: ...ks temperature speed w optional recorder alarm Audible visible indicates when speed deviates 5 rpm audible alarm can be deactivated control 1 rpm acceleration control minimizes splashing caused by sud...

Page 11: ...ates 1 0 C audible alarm can be deactivated ambient 15 35 C Humidity up to 90 non condensing Temperature control 0 1 C heaters Resistance w high temperature safety cutoff range 5 C above ambient to 75...

Page 12: ...have received your order from New Brunswick Scientific inspect the boxes carefully for any damage that may have occurred during shipping Report any damage to the carrier and to your local NBS Sales Or...

Page 13: ...tions ambient operating temperature range 15 C 35 C relative humidity up to 90 non condensing main voltage fluctuation not to exceed 10 indoor use only WARNING The Innova 4200 is very heavy and may re...

Page 14: ...yed parameter down STATUS INDICATORS 4 indicator lights located to the left of the LED display displays status for the following MAINT Remains lit after 10 000 hours of use Accumulated running time is...

Page 15: ...HOURS Time remaining in cycle C Temperature of chamber Not used at this time Figure 1 Keypad Detail 5 2 Locking Cabinet The Innova 4200 is equipped with a locking cabinet door to keep the contents of...

Page 16: ...wick Scientific User s Guide Figure 2 Innova 4200 Front Panel Figure 3 Innova 4200 Side Panel DOOR HANDLE CABINET DOOR KEYPAD LOWER FRONT PANEL Switch Panel Detail PORT FOR OPTIONAL GASSING MANIFOLD C...

Page 17: ...17 Innova 4200 M1233 0053 User s Guide Figure 4 Innova 4200 Rear Panel ELECTRICAL SPECIFICATION PLATE IEC 320 Power Connector Frequency Selector Recorder Connector...

Page 18: ...k the voltage selector as a precaution to be sure it is set to the correct voltage before you plug in the unit If you need to reset the voltage for the Innova 4200 have a qualified electrical or servi...

Page 19: ...60 HZ M1233 0004 120V 50 60 HZ M1233 0006 220V 50 60 HZ M1233 0007 240V 50 60 HZ 1 Stroke Innova Model Voltage of Unit M1233 0015 100V 50 60 HZ M1233 0014 120V 50 60 HZ M1233 0016 220V 50 60 HZ M1233...

Page 20: ...perform the following steps 1 Open the door of the shaker 2 Remove the four HEX SCREWS from the subplatform of the bearing housing with the HEX KEY supplied 3 Place the platform on the upper bearing h...

Page 21: ...omplete with hardware Clamps for 2 to 6 liter flasks are shipped with an additional girdle to keep the flasks in place To install 2 to 6 liter clamps follow these steps 1 Place clamp on platform secur...

Page 22: ...tainless steel platforms 10 32 x 5 16 7 9 mm flat slotted head screw S2117 3050 1 all stainless steel platforms 1 to 6 Liter Clamp Hardware Application Chart Description Part Number Qty Application 10...

Page 23: ...d frequency for your shaker model see Sections 6 1 6 2 above 2 Plug the IEC 320 socket end of the POWER CORD securely into the IEC 320 POWER CONNECTOR on the back panel of the Innova 4200 See Figure 4...

Page 24: ...f the shaker See Figures 3 8 2 If you want light inside the chamber press the ON OFF LIGHT SWITCH to ON The LED DISPLAY flashes Figure 8 Switch Panel Detail 3 Press the SELECT KEY until the RPM FUNCTI...

Page 25: ...terface and an RTD temperature probe To set the temperature setpoint 1 Press the SELECT KEY until the C FUNCTION INDICATOR illuminates 2 Use the up KEY or the down KEY and set the temperature value NO...

Page 26: ...ed by growing organisms heat losses due to liquid evaporation from flasks etc the display temperature may differ from temperatures within the flasks themselves If you wish to have the temperature disp...

Page 27: ...ins lit for the duration of the timed run At the end of the run the LED DISPLAY will display OFF The TIME STATUS INDICATOR flashes and the audible alarm sounds if it is enabled and the shaker will cea...

Page 28: ...s 2 Simultaneously press the up KEY and the down KEYS and hold for a few seconds The SET and MAINT STATUS INDICATORS flash and the accumulated running time displays in hundreds of hours i e 02 equals...

Page 29: ...e securely in place before mounting any equipment on the shelf 5 Repeat steps if it is desired add another shelf to the cabinet 7 8 Reducing Dehydration Storing cultures in the 4200 for extended perio...

Page 30: ...placed on the shelves from drying out To install the air deflector on the shelf 1 With reference to Figure 10 below stand the deflector on the fan side of the shelf 2 Using the screws and washers pro...

Page 31: ...der can be installed on the back panel of the shaker see Figure 4 The recorder should have the following capabilities Two channels required for Speed and Temperature Each channel should have signal co...

Page 32: ...iece of equipment under the expected load and speed conditions If the Innova 4200 vibrates limit the load and or speed conditions for the operation of the ancillary equipment If the Innova 4200 is int...

Page 33: ...a 4200 shaker Figure 12 Electrical Moisture Proof Plug POWER CORD PLASTIC NUT WASHER METAL BRACKET 2 SCREWS MAIN BODY TERMINAL BLOCK STRAIN RELIEF RUBBER GROMMET WARNING The internal AC circuit suppli...

Page 34: ...htening the PLASTIC NUT to the MAIN BODY also provides a water seal for the plug 11 Connect the POWER CORD to the ancillary equipment if applicable 12 Turn off all the power switches 13 Remove the cov...

Page 35: ...to shut the MAINT STATUS INDICATOR off 1 Press the SELECT KEY until the HRS FUNCTION INDICATOR illuminates 2 Simultaneously press the up KEY and the down KEYS and hold for a few seconds The MAINT STA...

Page 36: ...se a cloth dampened with mild detergent and water to wipe the exterior and interior of the shaker 4 Rinse the cloth in clean water then wipe the exterior and interior of the shaker 5 Clean the viewing...

Page 37: ...POWER Switch to OFF 2 Disconnect the POWER CORD from the electrical outlet 3 Before you can gain access to the front panel open the door of the shaker The door must be open all the way 4 Use a Philli...

Page 38: ...he MOTOR MOUNTING PLATE 13 Lift up hinged front panel and replace the three screws Use a Phillips head screwdriver to tighten the screws 14 Close the door of the shaker 15 Reconnect the POWER CORD to...

Page 39: ...the LARGE COUNTER WEIGHTED PULLEY When you move the MOTOR MOUNTING PLATE back the MOTOR BELT falls from both belt tracks 11 Remove MOTOR BELT and set aside 12 Continue to loosen and remove the two HE...

Page 40: ...hat you properly position the pins 28 Lift up hinged front panel and replace the three screws Use a Phillips head screwdriver and tighten the screws 29 Close the door of the shaker 30 Reconnect the PO...

Page 41: ...POWER Switch to OFF 2 Disconnect the POWER CORD from the electrical outlet 3 Before you can gain access to the front panel open the door of the shaker The door must be open all the way 4 Use a Philli...

Page 42: ...four NUTS to the STUD SCREWS 17 Replace the LARGE BEARING HOUSING PULLEY onto the BEARING HOUSING SHAFT Replace the ALLEN SCREW and tighten 18 Set the set screw to the shaft flat Do not tighten 19 Pl...

Page 43: ...lose the door of the shaker 30 Reconnect the POWER CORD to the electrical outlet 9 6 Light Replacement WARNING Only a qualified Service Engineer may perform this procedure The fluorescent light for th...

Page 44: ...push the light to the left The light will unclamp from the TOP CLAMP Do the same for the BOTTOM CLAMP 7 Carefully pull the light forward and guide the unconnected wires out through the RUBBER GROMMET...

Page 45: ...erature Sensor Adjustment To adjust the temperature sensor 1 Set the ON OFF POWER SWITCH to OFF 2 Disconnect the POWER CORD from the electrical outlet 3 Remove all the shelving from the inside cabinet...

Page 46: ...components or boards touch an unpainted portion of the system unit chassis for a few seconds Wear a grounding wrist strap while working on components The wrist strap must be connected to a grounded w...

Page 47: ...te of how the wires are positioned 6 Use a Phillips head screwdriver to unscrew the three screws Remove the screws and then remove the nylon washers 7 Use caution as you disconnect the TEMPERATURE CON...

Page 48: ...all the way 4 Use a Phillips head screwdriver to unscrew the three screws that attach the hinged front panel to the housing Gently lay down the front panel As you look down the MAIN CONTROL BOARD of...

Page 49: ...roperly positioned and secure Verify that no pins are visible 21 Ensure that the board to board connectors are properly positioned Snap the TEMPERATURE CONTROL BOARD onto the MAIN CONTROL BOARD Verify...

Page 50: ...into power source LED Display does not illuminate No power supplied to power source Verify power source is active Fuse may need replacement Verify fuse voltage Verify fuse is good Motor may need repl...

Page 51: ...Use a Phillips head screwdriver to unscrew the three screws that attach the hinged front panel to the housing Gently lay down the front panel Figure 19 Fuse Replacement 5 Gently twist the black cap un...

Page 52: ...Rectifier 1 P0460 4091 Door Gasket 1 M1233 9500 Evaporator 1 K0620 1360 Fan 75 Dia 5 or 7 Blade 1 P0620 2561 Filter 1 M1233 9501 Fluorescent Lamp 1 K0300 0160 Ballast Tray 1 K0420 0170 Fuse 1 6 AMP S...

Page 53: ...nmeyer 4 M1233 9930 6 Liter Erlenmeyer Flask 2 M1233 9931 2800 ml Fernbach Flask 4 M1233 9932 Flask clamps must be ordered separately 11 2 3 Accessory Clamps The following table lists accessory clamps...

Page 54: ...adjustable angle slant rack can hold test tubes 30 mm and smaller Clips can be adjusted for different test tube sizes by tightening or loosening the screw in the middle of the clip 11 2 5 Optional Ac...

Page 55: ...latforms 10 32 x 5 16 7 9 mm flat slotted head screw S2117 3050 1 all stainless steel platforms Hardware for 1 Liter to 6 Liter Clamps Description Part Number Qty Application 10 24 x 5 8 15 87 mm flat...

Page 56: ...56 New Brunswick Scientific User s Guide 1 12 2 D DR RA AW WI IN NG GS S 12 1 Schematics Figure 20 Electrical Schematic Overview...

Page 57: ...57 Innova 4200 M1233 0053 User s Guide Figure 21 Electrical Schematic Quadrant A...

Page 58: ...58 New Brunswick Scientific User s Guide Figure 22 Electrical Schematic Quadrant B...

Page 59: ...59 Innova 4200 M1233 0053 User s Guide Figure 23 Electrical Schematic Quadrant C...

Page 60: ...60 New Brunswick Scientific User s Guide Figure 24 Electrical Schematic Quadrant D...

Page 61: ...61 Innova 4200 M1233 0053 User s Guide Figure 25 Schematic for Optional Photosynthetic Light Bank Overview...

Page 62: ...62 New Brunswick Scientific User s Guide Figure 26 Optional Photosynthetic Light Bank Schematic Quadrant A...

Page 63: ...63 Innova 4200 M1233 0053 User s Guide Figure 27 Optional Photosynthetic Light Bank Schematic Quadrant B...

Page 64: ...64 New Brunswick Scientific User s Guide Figure 28 Optional Photosynthetic Light Bank Schematic Quadrant C...

Page 65: ...65 Innova 4200 M1233 0053 User s Guide Figure 29 Optional Photosynthetic Light Bank Schematic Quadrant D...

Page 66: ...66 New Brunswick Scientific User s Guide Figure 30 100V Power Schematic Overview...

Page 67: ...67 Innova 4200 M1233 0053 User s Guide Figure 31 100V Power Schematic Quadrant A...

Page 68: ...68 New Brunswick Scientific User s Guide Figure 32 100V Power Schematic Quadrant B...

Page 69: ...69 Innova 4200 M1233 0053 User s Guide Figure 33 100V Power Schematic Quadrant C...

Page 70: ...70 New Brunswick Scientific User s Guide Figure 34 100V Power Schematic Quadrant D...

Page 71: ...il 24 9 Shelf Detail 29 10 Air Deflector Installation 30 11 Detail of 9 Pin Recorder Connector 31 12 Electrical Moisture Proof Plug 33 13 Motor Belt Replacement 38 14 Motor Replacement 39 15 Bearing H...

Page 72: ...ng Of 13 ESD Precautions 46 F Fan Replacement recirculating fan 41 Features function indicators 14 led display 14 select key 14 start stop key 14 status indicators 14 Frequency Setting the 19 Function...

Page 73: ...t Numbers 52 S Service Procedures 37 Main Control Board Replacement 48 recirculating fan replacement 41 Temperature Control Board Replacement 46 Temperature Sensor Adjustment 45 Shelf Installation 29...