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SECTION 00 - SAFETY RULES

5

Carefully read this Operator’s Manual and store it in
the cab for quick location and reference.

Instructions concerning safety, operation and main-
tenance have been developed to permit safe serv-
ice and repair of this machine without any risk.

In the event of queries or suggestions relevant to
your machine do not hesitate to address to your
Dealer.

Dealers have qualified and trained personnel at dis-
posal as well as Original Spares, means and equip-
ment suitable to carry out all necessary
maintenance.

Any modifications or adaptations which are not ap-
proved by the manufacturer may invalidate the ma-
chine’s original conformity with safety requirements.

IMPORTANTE: 

the engine and fuel system on your

machine are designed and built to government
emissions standards. Tampering by dealers, cus-
tomers, operators and users is strictly prohibited by
law. Failure to comply with this prohibition could
result in government fines, rework charges, invalid
warranty, legal action and possible confiscation of
the machine until rework to original condition is
completed. Engine service and/or repairs must be
carried out by a certified technician only.

NOTA: 

each machine is supplied complete with a

copy of this Manual. Descriptions and illustrations
provided herein are not binding. The Manufacturer,
provided that the basic characteristics of machine
types described and shown in this Manual remain
the same, reserves the right to change compo-
nents, parts and accessories supplied without any
commitment to timely update this publication; and
this any time it deems it convenient for improve-
ment purposes or due to commercial or manufac-
turing requirements. For exact information, please
consult your Dealer or contact the Manufacturer’s
Branch Offices, who remain at your disposal for fur-
ther help.

SPARE PARTS

The “non-genuine” spare parts have not been
checked and authorized by the Manufacturer.

The assembly and/or use of such products may
have negative effects on the machine design fea-
tures and could impair its operation safety.

The Manufacturer is not liable for any damage
caused by “non-genuine” spare parts or accesso-
ries.

WARRANTY

This machine is under warranty according to the
regulations in force in Your Country and in compli-
ance with the sales agreement drawn up with the
Dealer.

The warranty, however, expires if the operation and
maintenance instruction for this machine and con-
tained in this manual, have not been followed.

Summary of Contents for B100C

Page 1: ...B100C B100CLR B100CTC B110C B110CTC B115C Print No 84568042A Backhoe Loaders SERVICE MANUAL...

Page 2: ...0C B110CTC B115C Service Manual for Loader backhoe B100C B100CLR B100CTC B110C B110CTC B115C Service Manual for Engine The Service Manuals for Loader backhoe and Engine contain the necessary technical...

Page 3: ...inst accidents The careful observance of this single safety rule would be sufficient to prevent serious injuries Never attempt to clean lubricate or adjust a machine while it is in motion CNH ITALIA S...

Page 4: ...C B110CTC B115C Powershift O O Powershuttle O O Stabilizer sideshift O O O Stabilizer center pivot O Cab O O O Rops 2WD 4WD O O O 4WS O Pilot control O O O Mechanical control O O O Engine Iveco 72 kW...

Page 5: ......

Page 6: ...AULIC SYSTEM 11 FRONT COUNTERWEIGHT 12 BUCKETS 12 TYRES 13 DPF SYSTEM 14 DIMENSIONS AND PERFORMANCE 18 DIMENSIONS 2WS SIDESHIFT 18 DIMENSIONS 2WS CENTER PIVOT 19 DIMENSIONS 2WS TC SIDESHIFT 20 DIMENSI...

Page 7: ...ODES 46 SECTION 21 TRANSMISSION POWERSHUTTLE TRANSMISSION 3 TECHNICAL SPECIFICATIONS 4 CONTROLS 8 LUBRICATION 12 GREASING 15 REMOVAL FROM MACHINE 17 DISASSEMBLY AND ASSEMBLY 20 TROUBLESHOOTING 132 TRA...

Page 8: ...VAL FROM MACHINE 65 SECTION 27 REAR AXLE 2WS REAR AXLE B100C B100CTC 3 TECHNICAL SPECIFICATIONS 3 LUBRICATION AND GREASING 5 REMOVAL FROM MACHINE 7 DISASSEMBLY AND ASSEMBLY 8 TROUBLESHOOTING 61 REPAIR...

Page 9: ...LIC DIAGRAM 4WS SIDESHIFT MECHANICAL MODELS POWERSHIFT B115C 13 HYDRAULIC DIAGRAM 4WS SIDESHIFT PILOT MODELS POWERSHIFT B115C 15 HYDRAULIC DIAGRAM 4WS CENTER PIVOT PILOT MODELS POWERSHIFT B115C 17 HYD...

Page 10: ...ROL VALVES 144 SWING 146 HYDRAULIC PUMP 147 SECTION 39 CHASSIS DESCRIPTION 3 REMOVAL AND INSTALLATION OF COMPONENTS 6 COMPONENTS WITHIN THE CHASSIS 6 COMPONENTS OF THE LOWER PART OF THE CHASSIS 7 COMP...

Page 11: ...MS 4WS POWERSHIFT CAB B115C 40 CONTROLS AND INSTRUMENTS 59 FRONT INSTRUMENT PANEL 59 SIDE INSTRUMENT CLUSTER PANEL B100C B100CTC B110C B110CTC B115C 62 SIDE INSTRUMENT CLUSTER B100C B100CTC B110C B110...

Page 12: ...5 LOADER BUCKET B100C B110C 15 LOADER BUCKET B100CTC B110CTC B115C 16 LOADER BUCKET WITH FORKS Optional 17 BUCKET TEETH REPLACEMENT 18 LOADER REMOVAL 19 LOADER ATTACHMENT B100C B110C 19 LOADER ATTACHM...

Page 13: ...INDEX...

Page 14: ...B100C B100CLR B100CTC B110C B110CTC B115C SECTION 00 SAFETY RULES...

Page 15: ...2 SECTION 00 SAFETY RULES...

Page 16: ...ut important mes sages involving your safety Carefully read the safety rules contained herein and follow advised precautions to avoid potential hazards and to safeguard your safety and personal integr...

Page 17: ...ons Any functional disorders especially those affecting the safety of the machine should therefore be recti fied immediately The manufacturer supplier cannot be held responsi ble for any damage result...

Page 18: ...rried out by a certified technician only NOTA each machine is supplied complete with a copy of this Manual Descriptions and illustrations provided herein are not binding The Manufacturer provided that...

Page 19: ...chine If you are in any doubt consult your Dealer The safety messages in this section concern situa tions which may arise during normal machine opera tion servicing and repair These safety messages al...

Page 20: ...tches jewels unbuttoned or flapping clothing such as ties torn clothes scarves open jackets or shirts with open zips which could get caught into moving parts Any functional disorders especially those...

Page 21: ...any risk of explosion observe the follow ing instructions when disconnecting the battery cables always disconnect the negative cable first to reconnect the battery cables always connect the negative...

Page 22: ...you try to start the engine using a booster battery Always keep the battery charged to prevent the elec trolyte freezing Batteries generate explosive gases Keep all flames sparks and cigarettes away...

Page 23: ...em oil coolant mixture condensation residue and pure anti freeze diesel oil oil and diesel oil filter elements engine and air conditioning air filter elements battery Also polluting rags paper sawdust...

Page 24: ...B100C B100CLR B100CTC B110C B110CTC B115C SECTION 01 MAINTENANCE...

Page 25: ...2 SECTION 01 MAINTENANCE...

Page 26: ...performing any maintenance operation on this machine make sure it is in a safety condition Move the machine to a level and firm ground away from any soft ground excavations and poorly shored cavity R...

Page 27: ...n can cause serious injury Take the necessary safety precautions protective clothing and face and hand protection to prevent all such risks In addition before handling these products read the manufact...

Page 28: ...removed from the machine Keep all other persons away from the area Never weld near a tyre It is essential to remove the tyre before any welding operation Take the necessary safety measures to protect...

Page 29: ...6 SECTION 01 MAINTENANCE NOTE...

Page 30: ...DIMENSIONS 2WS SIDESHIFT 18 DIMENSIONS 2WS CENTER PIVOT 19 DIMENSIONS 2WS TC SIDESHIFT 20 DIMENSIONS 4WS SIDESHIFT 21 DIMENSIONS 4WS CENTER PIVOT 22 LOADER ATTACHMENT PERFORMANCE 23 PERFORMANCE OF LOA...

Page 31: ......

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