New Holland E175C, Service Manual

Page 1: ...RVICE MANUAL E175C Crawler Excavator English February 2013 Copyright 2013 CNH Europe Holding S A All Rights Reserved SERVICE MANUAL E175C Crawler Excavator 1 1 Part number 47494131A Part number 47494131A ...

Page 2: ...SERVICE MANUAL E175C 47494131A 11 03 2013 EN Find manuals at https best manuals com ...

Page 3: ...35 4 35 352 Hydraulic swing system 35 5 35 353 Hydraulic travel system 35 6 35 354 Hydraulic central joint 35 7 35 355 Hydraulic hand control 35 8 35 356 Hydraulic foot control 35 9 35 359 Main control valve 35 10 35 736 Boom hydraulic system 35 11 35 737 Dipper hydraulic system 35 12 35 738 Excavator and backhoe bucket hydraulic system 35 13 Frames and ballasting 39 39 101 Upper frame 39 1 39 103...

Page 4: ...55 051 Cab Heating Ventilation and Air Conditioning HVAC controls 55 4 55 100 Harnesses and connectors 55 5 55 302 Battery 55 6 55 640 Electronic modules 55 7 55 DTC FAULT CODES 55 8 Booms dippers and buckets 84 84 100 Bucket 84 1 84 910 Boom 84 2 Platform cab bodywork and decals 90 90 105 Machine shields and guards 90 1 90 116 Fenders and guards 90 2 90 124 Pneumatically adjusted operator seat 90...

Page 5: ...47494131A 11 03 2013 Find manuals at https best manuals com ...

Page 6: ...INTRODUCTION 47494131A 11 03 2013 1 Find manuals at https best manuals com ...

Page 7: ...s Preparation for performance tests 25 Basic instructions Precaution for disassembly and assembly 26 Basic instructions Installing hydraulic equipment 28 Basic instructions Electrical equipment precautions 31 Capacities Fluids and lubricants 32 Hydraulic contamination 34 Product identification Machine Orientation front right rear left 35 Product identification 36 47494131A 11 03 2013 2 Find manual...

Page 8: ...h the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation which if not avoided could result in machine or property damage Throughout this manual you will find the signal word Notice followed by...

Page 9: ...on than the operator s seat TULI12WEX2004AA 1 Never carry out any operation on the machine when the engine is running except when specifically indicated Stop the engine and ensure that all pressure is relieved from hydraulic circuits before removing caps covers valves etc All repair and maintenance operations should be carried out with the greatest care and attention Service stairs and platforms u...

Page 10: ...tions Goggles with lateral shield or masks for eyes protection Do not wear rings wristwatches jewels unbuttoned or flapping clothing such as ties torn clothes scarves open jackets or shirts with open zips which could get caught into moving parts TULI12WEX2008AA 5 Engine Radiator Never leave the engine run in closed spaces without venti lation and not able to evacuate toxic exhaust gases Keep the e...

Page 11: ...ove the cap with hot engine wear safety clothes and equipment then loosen the cap slowly to re lieve the pressure gradually When checking the fuel oil and coolant levels use ex clusively explosion proof classified lamps If this kind of lamps are not used fires or explosions may occur TULI12WEX2011AA 8 Hydraulic systems Splashes of fluids under pressure can penetrate the skin causing serious injuri...

Page 12: ...er pressure can accidentally be pierced when the heat expands beyond the area immediately heated Arrange for fire resistant temporary shields to protect hoses or other components during welding Have any visible leakage repaired immediately Escaping oil pollutes the environment Soak up any oil that has escaped with a proper binding agent Sweep up binding agent and dispose of it separately from othe...

Page 13: ... outer sheath will allow the water pen etration Concealed corrosion of the wire reinforcement will subsequently occur along the hose length with resul tant hose failure Ballooning of the hose indicates an internal leakage due to structural failure This condition rapidly deteriorates and total hose failure soon occurs Kinked crushed stretched or deformed hoses generally suffer internal structural d...

Page 14: ... water to rinse your mouth Consult a doctor EYES Rinse abundantly with water for 15 min and con sult a doctor When the electrolyte of a battery is frozen it can ex plode if you attempt to charge the battery or if you try to start the engine using a booster battery Always keep the battery charged to prevent the electrolyte freezing Provide good ventilation when changing a battery or using a battery...

Page 15: ...l or oil splashes can cause slipping and therefore acci dents clean immediately and accurately the areas even tually smeared Always tighten the safety plugs of fuel tank and hydraulic oil tank firmly Never use fuel to clean the machine parts eventually smeared with oil or dust Use a non inflammable product for cleaning parts Always perform fuel or oil refilling in well aired and venti lated areas ...

Page 16: ...scattered tools or faulty pieces are dangerous for persons because they can generate slipping or falls For the machine cleaning use a jet of warm water or steam under pressure and commercial detergents Never use fuel petroleum or solvents because the first ones leave an oily layer that favours the sticking of dust while solvents even if weak damage the paint and favour the formation of rust Never ...

Page 17: ...ation rests and pure an tifreeze Fuel Filter elements oil and fuel filters Filter elements air filters Battery Also polluting rags paper sawdust and gloves must be disposed in compliance with the same procedures Do not use food or beverage containers that may mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source Air conditioning refrigerant...

Page 18: ... m 129 lb ft M16 24 mm 14 mm 265 N m 195 lb ft M18 27 mm 14 mm 390 N m 288 lb ft M20 30 mm 17 mm 540 N m 398 lb ft M22 32 mm 17 mm 740 N m 546 lb ft M24 36 mm 19 mm 930 N m 686 lb ft M27 41 mm 19 mm 1370 N m 1010 lb ft M30 46 mm 22 mm 1910 N m 1409 lb ft M33 50 mm 24 mm 2550 N m 1881 lb ft M36 55 mm 27 mm 3140 N m 2316 lb ft 1 Apply lubricant i e white zinc B dissolved into spindle oil to nuts and...

Page 19: ...hen tightening two or more bolts tighten them alternately as shown to ensure even tightening SMIL13CEX0149EA 3 A Equally tighten upper and lower alternately B Tighten diagonally C Tighten from center and diagonally 47494131A 11 03 2013 14 ...

Page 20: ...a groove use grease to hold it in place 3 Loosely assemble split flange halves Make sure that the split is centrally located and perpendicular to the port Hand tighten the bolts to hold the parts in place Take care not to pinch the O ring 4 Tighten bolts alternately and diagonally as shown to ensure even tightening 5 Do not use air wrenches Using an air wrench often causes tightening of one bolt f...

Page 21: ...t reuse cotter pins Match the holes in the bolt and nut while tightening not while loosening Lock wire NOTICE Apply wire to bolts in the bolt tightening direc tion not in the bolt loosening direction A RIGHT B WRONG C Bend along edge sharply D Do not bend it round E Tighten F Loosen SMIL13CEX0151BA 7 SMIL13CEX0152AA 8 47494131A 11 03 2013 16 ...

Page 22: ...s 2 Scratches or other damage to sealing surfaces 4 or 5 will cause oil leakage at the joint Take care not to damage them when connecting disconnecting A Joint body B Male Union Joint C Female Union Joint SMIL13CEX0153AB 9 SMIL13CEX0154AA 10 Type Wrench size Union nut Joint body Tightening torque 37 Union joint 19 mm 17 mm 29 N m 21 lb ft 22 mm 19 mm 39 N m 29 lb ft 27 mm 22 mm 78 5 N m 58 lb ft 3...

Page 23: ...curely seated in place SMIL13CEX0155AB 11 A Joint body Wrench size Tightening torque Union nut Joint body 19 mm 17 mm 29 4 N m 22 lb ft 22 mm 19 mm 68 6 N m 51 lb ft 27 mm 22 mm 93 N m 69 lb ft 30 mm 27 mm 137 3 N m 101 lb ft 36 mm 30 mm 175 N m 129 lb ft 41 mm 36 mm 205 N m 151 lb ft 50 mm 46 mm 320 N m 236 lb ft Screwed in connection NOTICE Many types of screwed in connections are used for hose ...

Page 24: ...l tape to fill up thread clearances Do not overwrap Application procedure Confirm that the thread surface is clean free of dirt or damage Apply seal tape around threads as shown Wrap seal tape in the same direction as the threads A Internal Thread B External Thread C Clearance SMIL13CEX0157AB 13 SMIL13CEX0158AA 14 A Leave one to two pitch threads uncovered 47494131A 11 03 2013 19 ...

Page 25: ...ers de pending on the type of clamp See below for correct tightening torque of each type of low pressure hose clamp T bolt type band clamp 4 4 N m 3 25 lb ft Worm gear type band clamp 5 9 6 9 N m 4 4 5 1 lb ft SMIL13CEX0159AA 15 A T Bolt Type SMIL13CEX0160AA 16 A Worm Gear Type 47494131A 11 03 2013 20 ...

Page 26: ...se rupture or separation of fit ting Utilize print marks on hoses when installing hoses to prevent hose from being installed kinked 3 If hoses rub against each other wear to the hoses will result leading to hose rupture Take necessary measures to protect hoses from rubbing against each other Take care that hoses do not come into contact with moving parts or sharp objects A WRONG B RIGHT C Rubbing ...

Page 27: ...bility for damages caused by parts and or components not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and or components not approved by the manufacturer The informa...

Page 28: ...ue at which reconditioning is impossible without replacement of parts If the value is expected to exceed the service limit before next inspection and correction are performed replace the parts immediately The operation over the specified values causes increase of damage and requires the down time of machine and also causes safety problems Cautions to be exercised at judgment EVALUATION OF MEASURED...

Page 29: ...I P and recommend that they should be replaced regularly INSPECTION AND REPLACEMENT OF OILS AND GREASES In performing maintenance it is necessary for the user to familiarize himself with how to handle the machine safely cautions to be exercised and inspection lubrication procedures Refer to the Operators Manuals as well 47494131A 11 03 2013 24 ...

Page 30: ...test is started be sure to communicate with each other using these signals and to follow them without fail 2 Operate the machine carefully and always give first priority to safety 3 While testing always take care to avoid accidents due to landslides or contact with high voltage power lines Always confirm that there is sufficient space for full swings 4 Avoid polluting the machine and the ground wi...

Page 31: ...e of hydraulic oil tank or open the cover on the return side to tank and take out the filter Drain the oil in the removed pipes into pan to prevent the oil from spilling on the ground Pipes with plugs or caps to prevent oil leaking entry of dust etc Clean the outside surface of equipment etc before disassembling and drain hydraulic oil and gear oil before putting them on working Disassembling hydr...

Page 32: ...y gear oil on them before assem bling Removes dirt and water on the surface on which liquid sealant are applied decrease them and apply liquid sealant on them Before assembling remove rust preventives on new parts Use special tools to fit bearings bushing and oil seal Assemble parts matching to the marks After completion check that there is no omission of parts 47494131A 11 03 2013 27 ...

Page 33: ...ain plug on the upper part start engine and run in low idling then bleed air until hydraulic oil is comes out After completion of comes tighten plug securely For air bleed of travel motor and hydraulic cylinder starts engine and operate it for 10 min or more at no load and low speed NOTICE For cylinder don t move it to the stroke end at beginning TULI12ECX0469AA 1 Air in pilot circuit can be bleed...

Page 34: ...w these procedures 1 Keep seal rings together as a matched set with seal ring faces together Insert a piece of cardboard to protect surfaces 2 Check the seal ring face A for scuffing scoring cor rosion deformation or uneven wear 3 Check O ring B for tears breaks deformation or hardening TULI12ECX0471AB 3 47494131A 11 03 2013 29 ...

Page 35: ...n the floating seal and seal mounting bores as dust on them tends to enter the floating seal when installing it 3 Check that the O ring is not twisted and that it is in stalled correctly on the seal ring 4 After installing the floating seal check that seal ring surface C is parallel with mating face A by measur ing the distances a and b as illustrated If these distances differ correct the O ring B...

Page 36: ...t or bump it Connector should be removed by unlocking while hold ing the connector Never stress in tension to the caulked section by pulling wire Check that connector is connected and locked com pletely Engine key off before removing and connecting connec tor Engine key off before touching terminals of starter and alternator Wash machine with care so as not to splash water on electrical equipment ...

Page 37: ...kg 19 0 lb MG 2 NH 585 GR Windscreen washer 1 5 l 0 4 US gal TUTELA PROFESSIONAL SC35 Pressure grease fittings GR EXP Turkey Component to be filled Quantity AMBRA Manufacturer specifications International specifications Engine 12 l 3 2 US gal NEW HOLLAND AMBRA UNITEK CJ 4 ENGINE OIL SAE 10W 40 API CJ 4 ACEA E9 Swing reduction unit 2 7 l 0 7 US gal Travel reduction units each 3 5 l 0 9 US gal NEW H...

Page 38: ... NH 585 GR Windscreen washer 1 5 l 0 4 US gal TUTELA PROFESSIONAL SC35 Pressure grease fittings GR EXP NOTE 1 Coolant to be mixed with water at 50 Cooling system total volume 22 l 5 8 US gal NOTE 2 If the machine was filled with biodegradable hydraulic oil PANOLIN HLP SYNTH 46 option take note that this oil cannot be mixed with mineral hydraulic oil Temperature operating ranges AMBRA Viscosity Tem...

Page 39: ...elief valves or check valves held open by dirt Quick failure of components that have been repaired Slow cycle times are slow The machine does not have enough power If your machine has any of these problems check the hydraulic oil for contamination There are two types of contamination microscopic and visible Microscopic contamination occurs when very fine particles of foreign material are suspended...

Page 40: ...ne Orientation front right rear left The terms right hand left hand front and rear are used in this manual to indicate the sides as they are seen from the operator s seat 1 Front 2 Right 3 Rear 4 Left SMIL13CEX0557BB 1 47494131A 11 03 2013 35 ...

Page 41: ...olen report the numbers to your local law enforcement agency Model ________________________________ Product Identification ________________________________ Number PIN ________________________________ Model year ________________________________ IDENTIFICATION DATA for Turkey SMIL13CEX0569FA 1 A Machine identification plate 1 Commercial name 2 Product identification number 3 Operating mass 4 Engine ...

Page 42: ...X0570FA 2 A Machine identification plate 1 Commercial name Category 2 Product identification number B Engine identification plate 7 Engine type 8 Engine serial number C Product identification number on frame Fourth digit 2 for ROPS models 3 for models without ROPS 47494131A 11 03 2013 37 ...

Page 43: ...INTRODUCTION Roll Over Protective Structure ROPS The serial number plate is located behind the operator s seat on the left side of the cab NHC0322 3 47494131A 11 03 2013 38 ...

Page 44: ...INTRODUCTION Falling Objects Protective Structure FOPS The serial number plate is located on the top of the cab SMIL13CEX0571BA 4 47494131A 11 03 2013 39 ...

Page 45: ...INTRODUCTION 47494131A 11 03 2013 40 ...

Page 46: ...SERVICE MANUAL Engine E175C 47494131A 11 03 2013 10 ...

Page 47: ...1 Engine and crankcase 10 1 E175C 10 202 Air cleaners and lines 10 2 E175C 10 216 Fuel tanks 10 3 E175C 10 254 Intake and exhaust manifolds and muffler 10 4 E175C 10 400 Engine cooling system 10 5 E175C 47494131A 11 03 2013 10 ...

Page 48: ...Engine 10 Engine and crankcase 001 E175C 47494131A 11 03 2013 10 1 10 001 1 ...

Page 49: ...ontents Engine 10 Engine and crankcase 001 TECHNICAL DATA Engine General specification 3 SERVICE Engine Prepare 6 Remove 8 Install 10 Measure 11 Service instruction 13 47494131A 11 03 2013 10 1 10 001 2 ...

Page 50: ...ion ratio 17 5 1 Rated output power at 2200 RPM ISO 14396 without fan 93 kW 131 Hp Maximum torque at 1250 RPM ISO 14396 525 N m 387 2 lb ft High idling 2380 RPM 2480 RPM Low idling 750 RPM 850 RPM Fuel consumption rate 231 g kWh Engine oil quantity 12 l 3 2 US gal Weight 392 kg 864 lb Feeding Type Direct injection from rotary pump Injection sequence 1 3 4 2 Battery Voltage 2 x 12 V Capacity 2 x 10...

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