New Holland E385C EVO, Service Manual

Page 1: ...ial Latin America LTDA All Rights Reserved Part Number 48024968 1st Edition English 08 2016 Part Number 48024968 1st Edition English 08 2016 E385C EVO E405C EVO Hydraulic Excavator E385C EVO E405C EVO Hydraulic Excavator SERVICE MANUAL SERVICE MANUAL ...

Page 2: ...SERVICE MANUAL E385C EVO CRAWLER EXCAVATOR TIER3 E405C EVO MASS EXCAVATOR MODEL TIER 3 48024968 28 07 2016 EN Find manuals at https best manuals com ...

Page 3: ...se 10 10 10 102 Pan and covers 10 11 10 206 Fuel filters 10 12 10 216 Fuel tanks 10 13 10 250 Turbocharger and lines 10 14 10 254 Intake and exhaust manifolds and muffler 10 15 10 304 Engine lubrication system 10 16 Hydraulic systems 35 35 000 Hydraulic systems 35 1 35 300 Reservoir cooler and filters 35 2 35 106 Variable displacement pump 35 3 35 102 Pump control valves 35 4 35 304 Combination pu...

Page 4: ...riving wheels 48 1 48 100 Tracks 48 2 48 134 Track tension units 48 3 48 138 Track rollers 48 4 Cab climate control 50 50 100 Heating 50 1 50 200 Air conditioning 50 2 Electrical systems 55 55 301 Alternator 55 1 55 302 Battery 55 2 55 010 Fuel injection system 55 3 55 014 Engine intake and exhaust system 55 4 55 989 Exhaust Gas Recirculation EGR electrical system 55 5 55 012 Engine cooling system...

Page 5: ...em 55 19 55 417 Travel control system 55 20 55 512 Cab controls 55 21 55 514 Cab lighting 55 22 55 525 Cab engine controls 55 23 55 530 Camera 55 24 55 640 Electronic modules 55 25 55 992 Anti theft system 55 26 55 DTC FAULT CODES 55 27 Booms dippers and buckets 84 84 910 Boom 84 1 84 912 Dipper arm 84 2 84 100 Bucket 84 3 Platform cab bodywork and decals 90 90 120 Mechanically adjusted operator s...

Page 6: ...INTRODUCTION 48024968 28 07 2016 1 Find manuals at https best manuals com ...

Page 7: ...orque Bolt and nut 9 Torque Special torque setting 10 Basic instructions Shop and assembly 14 General specification 16 General specification 20 General specification Main equipment 24 Weight 31 Weight 33 Dimension 35 Dimension 37 Conversion factors 39 Consumables 51 Capacities 53 Abbreviation 54 Product identification Machine orientation 57 48024968 28 07 2016 2 Find manuals at https best manuals ...

Page 8: ... not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and or components not approved by the manufacturer The manufacturer reserves the right to make improvements in des...

Page 9: ...y CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you will find the signal word Notice followed by special instructi...

Page 10: ...t there is no wear and no damage Oil seal O ring gasket Always install new oil seals O rings and gaskets Apply grease to sections where oil seals and O rings will be inserted Shaft Check that there is no wear and no damage Check the bearings and check for damaged oil seals on the shaft Service parts Install NEW HOLLAND CONSTRUCTION genuine service parts When placing an order check the parts catalo...

Page 11: ...WARNING Check the safety messages in the operator s manual before starting the engine Check all the warning labels on the machine Check that no one is within the machine s operating range Check the operating methods in a safe location before starting the actual work Understand the machine operations well then operate in compliance with all service related laws and regulations The operator s manual...

Page 12: ... a soft head WARNING Wear eye protection when using a hammer to install a pin or when working with a grinder At this time use goggles or eye protectors that meet standards WARNING Park the machine in a safe location when repairing or inspecting it WARNING Use work site protection when repairing the machine Check the oil coolant grease and tools Recover materials and parts as necessary Pay enough a...

Page 13: ... or modifications that reduce the functionality of the anchoring part at the left rear of the cab Modifications that effect the strength of the cab with a protective structure Modifications prohibited red part All modifications grinding welding drilling holes removing etc are prohibited Modifications permitted under conditions gray part Removal of parts is prohibited Bar welding and making holes u...

Page 14: ...iameter size M6 M8 M10 M12 M14 M16 M18 M20 Wrench 10 mm 13 mm 17 mm 19 mm 22 mm 24 mm 27 mm 30 mm Hexagon bolt Tighten ing torque 6 9 N m 5 089 lb ft 19 6 N m 14 456 lb ft 39 2 N m 28 912 lb ft 58 8 N m 43 369 lb ft 98 1 N m 72 355 lb ft 156 9 N m 115 72 3 lb ft 196 1 N m 144 63 6 lb ft 294 2 N m 216 99 1 lb ft Wrench 5 mm 6 mm 8 mm 10 mm 12 mm 14 mm 14 mm 17 mm Hexagon socket head bolt Tighten in...

Page 15: ...Hydraulic pump Pump M20 17 mm hexagon socket head 367 496 N m 270 69 365 83 lb ft 17 Hydraulic tank M16 24 mm 233 276 N m 172 204 lb ft 18 Fuel tank M16 24 mm 233 276 N m 172 204 lb ft 19 Control valve M16 24 mm 267 312 N m 196 93 230 12 lb ft 20 Lock bar M16 24 mm 267 312 N m 196 93 230 12 lb ft 21 Center joint Joint M12 19 mm 109 127 N m 80 39 93 67 lb ft 22 Cab M16 24 mm 149 173 N m 109 90 127 ...

Page 16: ...INTRODUCTION SMIL14CEX2929HB 1 48024968 28 07 2016 11 ...

Page 17: ...INTRODUCTION SMIL15CEX3370HB 2 48024968 28 07 2016 12 ...

Page 18: ...INTRODUCTION SMIL15CEX3371GB 3 48024968 28 07 2016 13 ...

Page 19: ... Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contact with the thrust element if required 7 To prevent damage to the seal lip on the shaft position a protective guard during installation operations O ring seals Lubricate the O ring seals before you insert them in the seat...

Page 20: ...d cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you complete welding WARNING Battery acid causes burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote external Flush with water Antidote eyes flush with water for 15 minutes and seek m...

Page 21: ...n not including lug height of 36 mm 1 417 in Distance between tumblers 3720 mm 146 457 in Overall track length 4650 mm 183 071 in Overall track width 3200 mm 125 984 in 600 G shoe Distance between tracks 2600 mm 102 362 in Track shoe width 600 mm 23 62 in option 800 mm 31 50 in Minimum ground clearance 480 mm 18 898 in to bottom of lower frame not including lug height of 36 mm 1 417 in Engine Name...

Page 22: ...wall digging depth 6350 mm 250 000 in 5970 mm 235 039 in Maximum digging height 10370 mm 408 268 in 10320 mm 406 299 in Maximum dump height 7230 mm 284 646 in 7140 mm 281 102 in Minimum swing radius at front 4500 mm 177 165 in 4630 mm 182 283 in Height for minimum swing radius at front 8480 mm 333 858 in 8540 mm 336 220 in Operating device Operator s seat Position Left side Structure Adjustable fo...

Page 23: ...placement piston motor x2 Reduction gear Planetary gear 2 stage reduction gear made by KYB Travel brake Hydraulic lock Parking brake Mechanical lock travel lever linkage type Track shoe Type Assembly type triple grouser shoe No of shoe plates per side 45 Shoe width 600 mm 23 622 in option 800 mm 31 496 in Grouser height 36 mm 1 417 in Link pitch 216 mm 8 504 in Roller No of upper rollers per side ...

Page 24: ...o of cylinders x tube bore rod diameter stroke Boom cylinder 2 x Ø145 mm 5 709 in Ø100 mm 3 937 in 1495 mm 58 858 in Arm cylinder 1 x Ø170 mm 6 693 in Ø120 mm 4 724 in 1748 mm 68 819 in Bucket cylinder 1 x Ø150 mm 5 906 in Ø105 mm 4 134 in 1210 mm 47 638 in Filters Hydraulic filters Suction filter inside tank 105 μm Return filter inside tank 6 μm Pilot line filter inside pump chamber 8 μm Fuel fil...

Page 25: ...in not including lug height of 36 mm 1 417 in Distance between tumblers 4040 mm 159 055 in Overall track length 4980 mm 196 063 in Overall track width 3200 mm 125 984 in 600 G shoe Distance between tracks 2600 mm 102 362 in Track shoe width 600 mm 23 62 in option 800 mm 31 50 in Minimum ground clearance 480 mm 18 898 in to bottom of lower frame not including lug height of 36 mm 1 417 in Engine Nam...

Page 26: ...all digging depth 6350 mm 250 000 in 5970 mm 235 039 in Maximum digging height 10370 mm 408 268 in 10320 mm 406 299 in Maximum dump height 7230 mm 284 646 in 7140 mm 281 102 in Minimum swing radius at front 4500 mm 177 165 in 4630 mm 182 283 in Height for minimum swing radius at front 8480 mm 333 858 in 8540 mm 336 220 in Operating device Operator s seat Position Left side Structure Adjustable for...

Page 27: ...placement piston motor x2 Reduction gear Planetary gear 2 stage reduction gear made by KYB Travel brake Hydraulic lock Parking brake Mechanical lock travel lever linkage type Track shoe Type Assembly type triple grouser shoe No of shoe plates per side 48 Shoe width 600 mm 23 622 in option 800 mm 31 496 in Grouser height 36 mm 1 417 in Link pitch 216 mm 8 504 in Roller No of upper rollers per side ...

Page 28: ...o of cylinders x tube bore rod diameter stroke Boom cylinder 2 x Ø145 mm 5 709 in Ø100 mm 3 937 in 1495 mm 58 858 in Arm cylinder 1 x Ø170 mm 6 693 in Ø120 mm 4 724 in 1748 mm 68 819 in Bucket cylinder 1 x Ø150 mm 5 906 in Ø105 mm 4 134 in 1210 mm 47 638 in Filters Hydraulic filters Suction filter inside tank 105 μm Return filter inside tank 6 μm Pilot line filter inside pump chamber 8 μm Fuel fil...

Page 29: ...ear Reduction ratio 65 783 Dry weight 394 kg 868 621 lb Take up roller Weight 174 kg 383 6043 lb Upper roller Weight 42 kg 92 5942 lb Lower roller Weight 61 kg 134 4820 lb Recoil spring Item Weight Quantity Yoke 39 3 kg 86 6417 lb 1 Sems B M16 X 50 0 1 kg 0 2205 lb 4 Threaded rod 50 7 kg 111 7744 lb 1 Groove height N M64 1 9 kg 4 1888 lb 1 SP pin 10 x 100 0 1 kg 0 2205 lb 1 Recoil spring 124 6 kg ...

Page 30: ...ect fuel injection type electronic control Number of cylinders bore stroke 4 115 mm 4 53 in 125 mm 4 92 in Total displacement 7 79 l 7 7900 US gal Compression ratio 17 5 Rated output 200 kW 271 92 Hp 2000 RPM Maximum torque 983 N m 725 02 lb ft about 1500 RPM Fuel consumption ratio g kWh Engine dry weight About 640 kg 1410 958 lb Engine dimension L 1357 mm 53 4252 in W 995 4 mm 39 189 in H 1162 5 ...

Page 31: ...ximum discharge flow 304 l min 304 000 US gpm x 2 at Pd 3 0 MPa 435 2 psi 2000 RPM 300 l min 300 000 US gpm x 2 at Pd 8 0 MPa 1160 4 psi 2000 RPM Pilot pump Pump type Gear pump Displacement capacity 15 cm rev 0 92 in rev Operating pressure 3 9 MPa 566 psi Maximum discharge flow 30 l min 30 00 US gpm at 2000 RPM Hydraulic simultaneous constant output control Maximum flow adjustment control through ...

Page 32: ...ve option Manufacturer KYB Corporation Maximum flow 292 L min 77 1 US gpm at 1950 RPM Overload set pressure 27 4 MPa 3974 471 psi boom down 39 2 MPa 5685 960 psi boom up arm bucket 22 6 MPa 3278 130 psi Attachment 2 Main relief set pressure 34 3 MPa 4975 215 psi at boosting 37 3 MPa 5410 365 psi Foot relief set pressure 2 55 MPa 369 878 psi Function Straight travel circuit Boom up arm 2 pumps inte...

Page 33: ...gle 12 4 Weight 5 5 kg 12 1254 lb Remote control valve for option operations Manufacturer Nishina Industrial Co Ltd Operating pressure 3 92 MPa 568 610 psi Secondary pressure 0 64 2 45 MPa 92 8 355 4 psi primary short type Operating angle 11 4 12 6 Port size P T A B C1 C2 G1 4 Weight 1 7 kg 3 748 lb Remote control valve characteristic diagram Operation remote control valve control dia gram A Secon...

Page 34: ...e heat circuit with shuttle valve Manufacturer Yanagisawa Seiki MFG Co Ltd Port size G3 8 A P ports G1 4 Q V ports Weight 12 5 kg 27 5578 lb Center joint High pressure passage ABCD 34 3 MPa 4975 psi Operating pressure Drain port T 1 0 MPa 145 psi Operating pressure Pilot port P 3 9 MPa 566 psi High pressure passage ABCD 360 l min 360 000 US gpm Drain port T 40 l min 40 000 US gpm Flow amount Pilot...

Page 35: ...ngth 2090 mm 82 283 in Stroke 1495 mm 58 858 in Weight 279 kg 615 0897 lb Arm cylinder Cylinder bore 170 mm 6 693 in Rod diameter 120 mm 4 724 in Maximum retracted length 2445 mm 96 260 in Stroke 1748 mm 68 819 in Weight 462 kg 1018 5357 lb Bucket cylinder Cylinder bore 150 mm 5 906 in Rod diameter 105 mm 4 134 in Maximum retracted length 1870 mm 73 622 in Stroke 1210 mm 47 638 in Weight 276 kg 60...

Page 36: ...e bearing 15030 kg 33135 478 lb C Counterweight 7420 kg 16358 300 lb D Lower component with grouser shoe 12030 kg 26521 610 lb E Main unit weight 27060 kg 59657 088 lb F Attachments 7790 kg 17174 010 lb G Boom including cylinders 4230 kg 9325 554 lb H Arm including cylinders and linkage 1960 kg 4321 060 lb The weights displayed are approximate weights 48024968 28 07 2016 31 ...

Page 37: ...1 kg 1192 701 lb 8 Engine including engine oil 674 kg 1485 916 lb 9 Radiator 144 kg 317 466 lb 10 Hydraulic pump 188 kg 414 469 lb 11 Fuel tank 269 kg 593 043 lb 12 Hydraulic oil tank 195 kg 429 901 lb 13 Control valve 199 kg 438 720 lb 14 Center joint 56 kg 123 459 lb 15 Boom 2438 kg 5374 870 lb Shoe weight per side Component name Weight 1 600 mm 23 62 in grouser shoe 2091 kg 4609 866 lb 2 800 mm...

Page 38: ...e bearing 15370 kg 33885 050 lb C Counterweight 7720 kg 17019 687 lb D Lower component with grouser shoe 12560 kg 27690 060 lb E Main unit weight 27940 kg 61597 156 lb F Attachments 7820 kg 17240 149 lb G Boom including cylinders 4230 kg 9325 554 lb H Arm including cylinders and linkage 1990 kg 4387 199 lb The weights displayed are approximate weights 48024968 28 07 2016 33 ...

Page 39: ...1 kg 1192 701 lb 8 Engine including engine oil 674 kg 1485 916 lb 9 Radiator 144 kg 317 466 lb 10 Hydraulic pump 188 kg 414 469 lb 11 Fuel tank 269 kg 593 043 lb 12 Hydraulic oil tank 195 kg 429 901 lb 13 Control valve 199 kg 438 720 lb 14 Center joint 56 kg 123 459 lb 15 Boom 2438 kg 5374 870 lb Shoe weight per side Component name Weight 1 600 mm 23 62 in grouser shoe 2217 kg 4887 648 lb 2 800 mm...

Page 40: ...dard arm 3 25 m 10 662 ft NOTE Numbers are subject to change without notice due to design change or other reason The diagrams give values that include the shoe lug height a 36 mm 1 417 in SMIL15CEX5940FA 1 48024968 28 07 2016 35 ...

Page 41: ...rm 2 63 m 8 628 ft NOTE Numbers are subject to change without notice due to design change or other reason The diagrams give values that include the shoe lug height a 36 mm 1 417 in SMIL15CEX5941FA 2 48024968 28 07 2016 36 ...

Page 42: ...dard arm 3 25 m 10 662 ft NOTE Numbers are subject to change without notice due to design change or other reason The diagrams give values that include the shoe lug height a 36 mm 1 417 in SMIL15CEX5942FA 1 48024968 28 07 2016 37 ...

Page 43: ...rm 2 63 m 8 628 ft NOTE Numbers are subject to change without notice due to design change or other reason The diagrams give values that include the shoe lug height a 36 mm 1 417 in SMIL15CEX5943FA 2 48024968 28 07 2016 38 ...

Page 44: ...55 2 1654 80 3 1496 6 0 2362 31 1 2205 56 2 2047 81 3 1890 7 0 2756 32 1 2598 57 2 2441 82 3 2283 8 0 3150 33 1 2992 58 2 2835 83 3 2677 9 0 3543 34 1 3386 59 2 3228 84 3 3071 10 0 3937 35 1 3780 60 2 3622 85 3 3465 11 0 4331 36 1 4173 61 2 4016 86 3 3858 12 0 4724 37 1 4567 62 2 4409 87 3 4252 13 0 5118 38 1 4961 63 2 4803 88 3 4646 14 0 5512 39 1 5354 64 2 5197 89 3 5039 15 0 5906 40 1 5748 65 2...

Page 45: ...83 50 60 18 288 18 593 18 898 19 202 19 507 19 812 20 117 20 422 20 726 21 031 60 70 21 336 21 641 21 946 22 250 22 555 22 860 23 165 23 470 23 774 24 079 70 80 24 384 24 689 24 994 25 298 25 603 25 908 26 213 26 518 26 822 27 127 80 90 27 432 27 737 28 042 28 346 28 651 28 956 29 261 29 566 29 870 30 175 90 100 30 480 30 785 31 090 31 394 31 699 32 004 32 309 32 614 32 918 33 223 100 Meters to fe...

Page 46: ...098 26 719 27 340 27 962 28 583 29 204 29 826 30 447 40 50 31 069 31 690 32 311 32 933 33 554 34 175 34 797 35 418 36 040 36 661 50 60 37 282 37 904 38 525 39 146 39 768 40 389 41 010 41 632 42 253 42 875 60 70 43 496 44 117 44 739 45 360 45 981 46 603 47 224 47 846 48 467 49 088 70 80 49 710 50 331 50 952 51 574 52 195 52 817 53 438 54 059 54 681 55 302 80 90 55 923 56 545 57 166 57 788 58 409 59...

Page 47: ...07 770 194 786 581 802 968 40 50 819 355 835 742 852 129 868 516 884 904 901 291 917 678 934 065 950 452 966 839 50 60 983 226 999 613 1016 00 0 1032 38 7 1048 77 5 1065 16 2 1081 54 9 1097 93 6 1114 323 1130 71 0 60 70 1147 09 7 1163 48 4 1179 87 1 1196 25 8 1212 64 6 1229 03 3 1245 42 0 1261 80 7 1278 19 4 1294 58 1 70 80 1310 96 8 1327 35 5 1343 74 2 1360 13 0 1376 51 7 1392 90 4 1409 29 1 1425...

Page 48: ...9 348 250 3 352 035 6 355 820 9 359 606 3 363 391 6 367 176 9 370 962 2 374 747 6 90 100 378 532 9 382 318 2 386 103 6 389 888 9 393 674 2 397 459 5 401 244 9 405 030 2 408 815 5 412 600 9 100 Liters to gallons U S liters 0 1 2 3 4 5 6 7 8 9 liters U S gal U S gal U S gal U S gal U S gal U S gal U S gal U S gal U S gal U S gal 0 2642 0 5284 0 7925 1 0567 1 3209 1 5851 1 8492 2 1134 2 3776 10 2 641...

Page 49: ...3000 3 5200 3 7400 3 9600 4 1800 10 20 4 4000 4 6200 4 8400 5 0600 5 2800 5 5000 5 7200 5 9400 6 1600 6 3800 20 30 6 6000 6 8200 7 0400 7 2600 7 4800 7 7000 7 9200 8 1400 8 3600 8 5800 30 40 8 8000 9 0200 9 2400 9 4600 9 6800 9 9000 10 1200 10 3400 10 5600 10 7800 40 50 11 0000 11 2200 11 4400 11 6600 11 8800 12 1000 12 3200 12 5400 12 7600 12 9800 50 60 13 2000 13 4200 13 6400 13 8600 14 0800 14 ...

Page 50: ...362 85 372 65 382 46 30 40 392 27 402 07 411 88 421 69 431 49 441 30 451 11 460 91 470 72 480 53 40 50 490 33 500 14 509 95 519 75 529 56 539 37 549 17 558 98 568 79 578 59 50 60 588 40 598 21 608 01 617 82 627 63 637 43 647 24 657 05 666 85 676 66 60 70 686 47 696 27 706 08 715 89 725 69 735 50 745 31 755 11 764 92 774 73 70 80 784 53 794 34 804 15 813 95 823 76 833 57 843 37 853 18 862 99 872 79...

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