New Holland L465, Repair Manual

Page 1: ...NEW HOLLAND L465 lx465 Lx485 86587275 4 99 REPAIR MANUAL IReprinted I ...

Page 2: ...of the binder r 7 SKID STEER LOADER REPAIR L465 Lx465 Lx485 Vol 1 86587274 L _ _ _ _ _ _ _ _ _ J r 7 I I I I I I I I I I I I I I I SKID STEER LOADER REPAIR L465 Lx465 Lx485 Vol 1 86587274 I I I I I I I I I I I I 1 I I L _ _ _ _ _ _ _ _ _ J 86587283 Find manuals at https best manuals com ...

Page 3: ...E SECTION 3 ELECTRICAL SYSTEM SECTION 4 FINAL DRIVE AXLES BRAKES SECTION 5 HYDROSTATIC SYSTEM AND STEERING SYSTEM SECTION 6 HYDRAULIC SYSTEM SECTION 7 SEAT CAB ROPS BOOM LOCK BOOM ATTACHMENT MOUNTING PLATE SECTION 8 OPTIONAL EQUIPMENT 1999 NEW HOLLAND NORTH AMERICA INC Find manuals at https best manuals com ...

Page 4: ... CHART 1 14 HYDRAULIC TUBE AND FITTING INSTALLATION 1 16 HYDRAULIC TUBE AND FITTING TORQUE SPECIFICATIONS 1 16 PROPERLY SUPPORT A RAISED MACHINE 1 17 PROPERLY SUPPORT BOOM ON BOOM LOCK PINS 1 17 MAJOR UNIT OVERHAUL 1 17 CAB AND BOOM TILT PROCEDURE 1 18 CRANING THE SKID STEER LOADER 1 25 DRILLING HOLES IN OVERHEAD DASH 1 27 ADAPTING ATTACHMENTS REQUIRING 12V ELECTRICAL POWER 1 28 HYDRAULIC SYSTEM C...

Page 5: ... operation can still result in serious injury to persons or damage to property Be sure to read and follow all safety instructions in this manual Your New Holland dealer is interested in your obtaining the most from your investment and will be glad to answer any questions you may have about your loader When major service is required your dealer s staff of trained service technicians is ready to ser...

Page 6: ...NTIAL FOR SERIOUS INJURY IT IS USED TO WARN OPERATORS AND OTHERS TO EXERCISE EVERY APPROPRIATE MEANS TO AVOID A SURPRISE INVOLVEMENT WITH MACHINERY A DANGER THE WORD DANGER DENOTES A FORBIDDEN PRACTICE IN CONNECTION WITH A SERIOUS HAZARD FAILURE TO FOLLOW THE CAUTION WARNING AND DANGER INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR DEATH MACHINE SAFETY Additional precautionary statements ATTE...

Page 7: ...T PROPER INSTRUCTION 8 DO NOT TILT THE BOOM AND CAB WITHOUT USING THE PROPER CAB TILTING TOOL 9 REINSTALL ALL SHIELDS REMOVED FOR SERVICE 10 NEVER LOOSEN ANYHYDRAULIC CONNECTIONS BEFORE RELIEVING THE PRESSUREIN THE HYDRAULIC SYSTEM 11 WEAR EYE PROTECTION SUCH AS GOGGLES ETC 12 WEAR EAR PROTECTION SUCH AS EARPLUGS ETC WHEN YOU FEELTHE NOISE LEVEL IS UNCOMFORTABLE 13 IF ANY SERVICING OR ADJUSTMENTS ...

Page 8: ...ONE TO OPERATE THE LOADER WITHOUT PROPER INSTRUCTION OSHA REQUIRES THAT ALL OPERATORS BE INSTRUCTED ON THE PROPER OPERATION OF THE MACHINE BEFORE THEY OPERATE THE UNIT 29 DO NOT OPERATE THE LOADER IN ANY POSITION OTHER THAN WHILE IN THE OPERATOR S SEAT WITH THE SEAT BELT SECURELY FASTENED 30 BEFORE STARTING THE ENGINE BE SURE THAT ALL OPERATING CONTROLS ARE IN NEUTRAL AND THE PARKING BRAKE IS ENGA...

Page 9: ...TOR S AREA 43 ALWAYS PROPERLY TIE DOWN THE SKID STEER LOADER TO A TRUCK OR TRAILER BEFORE TRANSPORT 44 MAKE SURE ALL BYSTANDERS ARE AT A SAFE DISTANCE AWAY FROM THE LOADER BEFORE STARTING THE ENGINE 45 DO NOT ALLOW ANYONE NEAR THE LOADER WHILE THE ENGINE IS RUNNING AND THE LOADER IS OPERATIONAL 46 WHEN USING THE SKID STEER LOADER TO CRANE OBJECTS DO NOT ALLOW ANYONE TO RIDE ON OBJECTS BEING CRANED...

Page 10: ...DS SHOULD BE CLOSED OR REPLACED PRIOR TO OPERATING THE MACHINE DANGER FASTEN SEAT BELT BEFORE STARTING ENGINE THIS LOADER IS A VERY STABLE UNIT BUT IT CAN BE UPSET IF STOPPED SUDDENLYWHEN THE BUCKET IS RAISED AND LOADED THEREFORE DO NOT START THE ENGINE BEFORE SECURELY FASTENING THE SEAT BELT AND CARRY THE LOAD LOW 1 7 Find manuals at https best manuals com ...

Page 11: ...AUTION DO NOT ALLOW ANYONE TO OPERATE THE LOADER WITHOUT PROPER INSTRUCTION PART 86521688 decals with your machine operators Keep the decals legible If they are not obtain replacementsfrom your NewHolland dealer The decal part numbers are listed with each decal 7 LL 1 t ___ 1 8 I I 0 ACAUTION AVOID INJURY e READ OPERATORS MANUAL e KNOW LOCATION AND FUNCTION OF CONTROLS e KEEP SAFETY DEVICES WORKIN...

Page 12: ...HE LOADER WITH THE LOAD AS LOW AS POSSIBLE PART 86521714 L465 1250 LBS 570 KG Lx465 MFG RATING PART 86521715 Lx485 1350 LBS 600 KG MFG RATING 5 WARNING NEVER OPERATE THE LOADER WITHOUT THE SEAT BELT SECURELY FASTENED PART 86521686 6 WARNING KEEP CLEAR OF MOVING PARTS KEEP BYSTANDERS CLEAR OF THE LOADER AT ALL TIMES UNLESS THE BOOM IS DOWN ON THE GROUND OR THE BOOM IS RESTING ON THE BOOM LOCK PINS ...

Page 13: ...W HOLLAND SKID STEER LOADER CAB TILTING TOOL READ CAB TILTING INSTRUCTIONS AND USE WITH PROPER MOUNTING BRACKETS BEFORETILTING CAB PART 86508506 1 10 WARNING STOP ENGINE U601 s AWARNING LIFT ARMS MOVE NEAR ENGINE HOOD AND FRAME NEVER STAND OR LEAN ANYWHERE ON LOADER OR LINKAGE WILL GRUSH YOU e6 Q 2 1 A CAUTION DO NOT SPRAY ETHER INlO AIR INTAKE EXPLOSION AND INJURY COULD RESULT ii ADANGER USE ONLY...

Page 14: ...ed within a few hours or gangrene may result Doctors unfamiliar with this type of injury should reference a knowledgeable medical source AVOID HEATING NEAR PRESSURIZED FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines resulting in severe burns to yourself and bystanders Do not heat by welding soldering or using a torch near pressurized fluid lines Pressurized lin...

Page 15: ...ition remove any attachment from the boom mounting plate and support the boom on the boom lockpins Ifservicing requires the complete loaderto be inthe supported position supportthe unit with adequate jackstands or blocking with all four wheels off the ground If servicing requires the engine to be operated raise the machine and properly support the unit with adequatejackstands or blocking with all ...

Page 16: ...n the right front interior of the operator s cab at 1 ENGINE MODEL AND SERIAL NUMBER LOCATION The engine model and serial number is located on the left side of the block at 1 For the tightening torques for reassembly use the following hardware torque chart unless the torque is specified in the instructions 1 13 Figure 1 1 Figure 1 2 ...

Page 17: ...123 117 159 45 61 64 88 1 2 9 16 60 81 77 104 92 125 120 163 130 176 169 229 65 88 92 125 9 16 5 8 83 112 107 145 128 174 165 224 180 244 233 316 90 122 127 172 5 8 3 4 146 198 189 256 226 306 293 397 319 432 413 560 160 217 226 306 3 4 7 8 142 193 183 248 365 495 473 641 515 698 667 904 258 350 364 494 7 8 1 213 289 275 373 547 742 708 960 773 1048 1000 1356 388 523 545 739 1 NOTE Torque values s...

Page 18: ...74 31 354 40 M10 21 28 27 36 32 43 41 56 45 61 58 79 M12 36 49 46 63 55 75 72 97 79 107 102 138 M16 89 121 117 158 137 186 177 240 196 266 254 344 M20 175 237 226 307 277 375 358 485 383 519 495 671 M24 303 411 392 531 478 648 619 839 662 897 855 1160 NOTE Torque values shown with are inch pounds IDENTIFICATION HEX CAP SCREW AND CARRIAGE BOLTS CLASSES 5 6 AND UP MANUFACTURER S IDENTIFICATION PROPE...

Page 19: ... l OUNDS METERS POUNDS mm In Min Max Min Max Min Max Min Max 4 6 4 1 4 7 16 20 12 5 7 9 5 16 1 2 20 16 6 9 5 3 8 9 16 18 29 8 12 7 1 2 3 4 18 47 10 15 9 5 8 7 8 14 72 12 19 1 3 4 1 1 16 12 104 14 22 2 7 8 1 3 16 12 122 16 25 4 1 1 5 16 12 149 20 31 8 1 1 4 1 5 8 12 190 24 38 1 1 1 2 1 7 8 12 217 32 50 8 2 2 1 2 12 305 Thesetorques are not recommended fortubes of 12 7 mm 1 2 OD and largerwith wall ...

Page 20: ...e lowered to the ground or the boom arms are supported by the boom lock pins 1 Ifthe boom is to be raised on the boom lock pins remove any attachment Opening a hydraulicline could cause a mounted attachmentto dump over unexpectedly MAJOR UNIT OVERHAUL For a major hydrostatic component or engine repair the skid steer loader cab and boom assembly can be tilted forward for easier access to the compon...

Page 21: ...orward 1 Remove any attachment bucket etc from the boom quick attach plate 2 Raise the boom and lower onto boom lock pins 1 a Raise boom above boom lock pins b Engage boom lock pins c Stop engine ignition key off position d Turn ignition key to the on position e Lower boom onto boom lock pins f Turn the ignition keytothe OFP position 3 Jack up the loader and block it securely with all four wheels ...

Page 22: ...gine shield 2 5 Remove engine side covers 3 6 Disconnect the battery negative cable 1 7 Remove fenders 1 right and left sides 8 Remove the front step shield 2 9 Remove the front engine shield supports 3 right and left sides SM461 10 SM461 11 1 19 Figure 1 9 Figure 1 10 Figure 1 11 ...

Page 23: ... POSITION 11 Remove the cotter pins from the parking brake linkage at 1 unhook link rod 2 and raise the parking brake lever 3 to the engaged position 12 Install the lower cab jack support 1 by slidingthesupport overthe attaching pin at 2 on the leftfront final drive Rest the other end of the support on top of the front tie down loop 3 and securewith a 5 8 x3 cap screw and nut 4 1 20 Figure1 12 Fig...

Page 24: ...washer and 1 2 wing nut lighten securely 14 Install the jack assembly 1 between the upper and lower supports using two pins and retaining clips at 2 15 Loosen the front cab mounting bolts 1 only enough to allow the bolt to rotate in the support Remove the rear front cab bolts 2 A CAUTION NEVER REMOVE THE FRONT CAB BOLTS 1 AS THESE ARE THE PIVOT BOLTS DURING THE CAB TILTING PROCEDURE REMOVAL OF THE...

Page 25: ...ydrostatic pumps etc are removed from the lower frame Jack travel or length of hydraulic hoses will limit the travel ofthe cab assembly when tilting Be sure all wire harnesses hydraulic hoses and throttle cable clear any obstructions during cab tilting A WARNING NEVER ATTEMPT TO TILT THE SKID STEER LOADER CAB WITHOUT PROPER INSTRUCTIONS AND WITHOUT USING THE PROPER TOOL CAUTION NEVER ATTEMPT TO OP...

Page 26: ...rom setting the cab on them 4 Pull the wire harness through the loop 3 A CAUTION KEEP THE WIRE HARNESS FROM BEING DAMAGED A DAMAGED WIRE HARNESS COULD RESULT IN DAMAGE TO THE LOADER ELECTRICAL COMPONENTS 5 Remove rubber tie straps from the hydrostatic control handles 6 Reinstall all cab support bolts front and rear NOTE Replace any standard 7 8 nuts with 7 8 locknuts part 280658 Torque the rear bo...

Page 27: ...nders 1 engine shields 2 and front step shield 3 12 Tighten the rear fender support bracket hardware at 4 13 Remove the cab jack and supports 14 Reconnect the battery cable A WARNING NEVER ATTEMPT TO OPERATE OR MOVE THE SKID STEER LOADER WITHOUT FIRST INSTALLING AND PROPERLY TIGHTENING ALL CAB RETAINING HARDWARE SM461 22 SM461 24 1 24 Figure1 22 Figure 1 23 Figure 1 24 ...

Page 28: ...eing craned Refer to Specifications in this manual for the operating weight of the model loader being craned Use three chains minimum of 3 66 m 12 long to prevent sharp angles and damage to the loader cab boom and lifting chains Remove any attachment except a standard bucket from the loader boom attaching plate A CAUTION DO NOTLIFTANYATTACHMENTS ON THE LOADER MOUNTING PLATE THAT WEIGH 272 kg 600 L...

Page 29: ...or cables must be minimum of 3 66 m 12 The lifting hook point must be minimum of 1 9 m 75 above the cab 1 to prevent the chains or cables from damaging the loader frame or cab A WARNING ALWAYS USE PROPERLY RATED LIFTING DEVICES TO PREVENT PERSONAL INJURY OR DAMAGE TO THE LOADER SM461 28 1 26 Figure 1 28 Figure 1 29 ...

Page 30: ...he dash area 1 make sure the screws will not contactthe EiC board the ig lition switch or wiring as electrical system damage will occur Remove the mounting hardware 2 and check where to drill first IMPORTANT Failure to unhook the negative batterycable before removal ofthe EiC boardor switch may result in an accidental grounding causing component damage IMPORTANT Retaininghardwarecontacting the EiC...

Page 31: ...R CONNECT an electrical device to any wires fuses switches or grounds inside the cab area This includes any terminals of the ignition switch fuse panel or ground terminal 3 NEVER INSTALL an electrical device music radio two way radio or unapproved New Holland attachment into the cab area 4 ONLY USE the 12 volt accessory power outlet for attachments requiring less than 1Oamps The accessory outlet i...

Page 32: ...9 R f Spare 10 DKGN R To high flow horn power outlet 11 O LTGN From accessory relay 12 O W To back up alarm switch 13 O LTGN From road Work light fuse cab paneQ 1 29 Fuse Battery Voltage 10 amp All times 25 amp All times 5 amp All times 5 amp All times 15 amp All times 20 amp All times All times 20 amp All times 7 5 amp All times 15 amp Key ON position Key ON position 5 amp Key ON position Key ON ...

Page 33: ...th directions 4 Must the attachment Free Wheel to a stop If YES a crossover relief connection must be installed on the attachment side to allow the attachment to free wheel to a stop after the skid steer loader hydraulics are turned off If NO nothing is required Example Snow blowers must free wheel to a stop Figure 1 33 High Flow Hydraulics N A N A 5 Will the attachment accept hydraulic system bac...

Page 34: ...ample Some mini backhoes attach like a bucket and require bucket circuit relief ACCESSORY RELAY AND ENGINE FUSE BLOCK Later model loaders include an accessory relay 1 and a second fuse block 2 to the side of the standard fuse block 3 The relay and fuse block are included in some accessory kits The serial number breaks for the factory installed second fuse block are as follows EARLIER MODELS withou...

Page 35: ... 3200 RPM TORQUE Mfg rating Gross 94 2 N m 69 5 ft lbs 99 N m 73 ft lbs VALVE CLEARANCE Intake cold 0 21 mm 0 008 0 21 mm 0 008 Exhaust cold 0 21 mm 0 008 0 21 mm 0 008 FIRING ORDER 1 2 3 1 2 3 FUEL CONSUMPTION approximate at continuous full load 7 6 L 2 0 gal 8 7 L 2 3 gal IGNITION TYPE Compression Compression GRADEABILITY Intermittent duty All Directions 30 Degrees 30 Degrees AIR CLEANER Dry typ...

Page 36: ...relay Key start and relay Ignition system protection Fuse 15 amps Fuse 15 amps Headlights work See S N Brea NH 9847313 NH 9847313 Taillights work See S N Bre NH 9847313 NH 9847313 Headlight and Taillight Serial Number Break Model Serial Number Break L465 848451 to 999999 and 0001 to 3087 Lx465 851851 to 999999 and 0001 to 9259 Lx485 871001 to 999999 and 0001 to 20384 Headlights work See S N Break ...

Page 37: ...f Pressure Transmission 306 bar 4500 PSI 306 bar 4500 PSI Oil Type SAE 10W 30 API SG CF SAE 10W 30API SG CF TRAVEL SPEEDS 10 00 x 16 5 Tires Forward 10 6 km 6 6 MPH 10 6 km 6 6 MPH Reverse 10 6 km 6 6 MPH 10 6 km 6 6 MPH TIRE SIZES AND INFLATION TIRE TIRE PRESSURE 7 00 X 15 CHEVRON TREAD 414 kPa 60 PSI 7 50 X 15 HST HOLLOW SEGMENTED TIRES N A 10 00 X 16 5 R4 CLEAT TREAD 345 kPa 50 PSI 10 00 X 16 5...

Page 38: ... BUCKET AND 10 x 16 5 TIRES CM IN 1 OVERALL WIDTH w BUCKET 151 4 cm 60 2 TURNING RADIUS FRONT 177 5 cm 71 3 TURNING RADIUS REAR 140 0 cm 56 4 WHEEL TREAD w 10 X 16 5 TIRES 121 3 cm 47 8 5 OVERALL WIDTH w 10 X 16 5 TIRES 151 4 cm 60 OVERALL WIDTH w 7 X 15 TIRES 135 0 cm 54 1 35 Figure 1 35 ...

Page 39: ... 45 5 ROLLBACK FULLY RAISED 83 6 BOOM REACH TO PIVOT PIN At max reach 17 1 cm 6 75 7 DUMP REACH MAXIMUM HEIGHT 52 0 cm 20 5 DUMP REACH MAXIMUM REACH 63 5 cm 25 0 8 OVERALL HEIGHT 184 8 cm 72 8 9 ANGLE OF DEPARTURE 26 10 GROUND CLEARANCE CHAIN CASE 19 9 cm 7 8 BELLY PAN 22 1 cm 8 7 11 WHEELBASE 94 9 cm 37 4 12 OVERALL LENGTH LESS BUCKET 244 5 cm 96 3 13 OVERALL LENGTH w BUCKET 304 cm 120 14 ROLL BA...

Page 40: ...safety information service machine safely 1 12 General safety information use care around high pressure fluid lines 1 11 General safety information use care in handling and servicing batteries 1 11 General safety information use proper tools 1 12 General safety information use safe service procedures 1 12 Hydraulic system compatibility 1 30 Installation of adjustable fittings in straight thread O ...

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