New Holland L865, Repair Manual

Page 1: ...5 3 5 0 18 NEW HOLLAND El I EWHOLLAI D SERVICE...

Page 2: ...the spine of the binder r 7 I I I I I I I SKID STEER LOADER REPAIR L865 Lx865 Lx885 I Lx985 I I I I I Vol 1 86584316 r 7 SKID STEER LOADER REPAIR L865 Lx865 Lx885 Lx985 Vol 1 86584316 L _ _ _ _ _ _ _...

Page 3: ...176 6 7 21 1 5 1 250 7 21 6 7 21 1 1 6 7 21 75 6 67 0 6 7 21 1 5 9 6 5 6 5 2 6 6 7 21 5267 7 6 67 0 1 67 5 1 6 67 0 6 7 21 5 8 6 67 0 6 7 21 6 7 5236 220 2 220 77 0 17 02817 1 3 7 6 7 21 237 21 48 30...

Page 4: ...YDRAULIC TUBE AND FITTING INFORMATION 1 17 PROPERLY SUPPORTING A RAISED MACHINE 1 18 PROPERLY SUPPORT BOOM ON BOOM LOCK PINS 1 18 MAJOR UNIT OVERHAUL 1 18 CAB TILTING PROCEDURE 1 19 TILTING CAB AND BO...

Page 5: ...edures is not recommended New Holland skid steer loaders are designed with emphasis on safety for operator protection However careless and negligent operation can still result in serious injury to per...

Page 6: ...IAL FOR SERIOUS INJURY IT IS USED TO WARN OPERATORS AND OTHERS TO EX ERCISE EVERY APPROPRIATE MEANS TO AVOID A SURPRISE INVOLVEMENT WITH MACHIN ERY A DANGER THE WORD DANGER DENOTES A FORBIDDEN PRACTIC...

Page 7: ...R INSTRUCTION 8 DO NOT TILT THE BOOM AND CAB WITHOUT USING THE PROPER CAB TILTING TOOL 9 REINSTALL ALL SHIELDS REMOVED FOR SERVICE 10 NEVER LOOSEN ANY HYDRAULIC CONNECTIONS BEFORE RELIEVING THE PRESSU...

Page 8: ...R INSTRUCTION OSHA REQUIRES THAT ALL OPERATORS BE INSTRUCTED ON THE PROPER OPERATION OF THE MACHINE BEFORE THEY OPERATE THE UNIT 29 DO NOT OPERATE THE LOADER IN ANY POSITION OTHER THAN WHILE IN THE OP...

Page 9: ...ND THE LOADER IS OPERATIONAL 46 WHEN USING THE SKID STEER LOADER TO CRANE OBJECTS DO NOT ALLOW ANY PERSON TO RIDE ON OBJECTS BEING CRANED 47 DO NOT USE THE SKID STEER LOADER AS A WORK PLATFORM FOR SUP...

Page 10: ...O NOT ALLOW PASSENGERS TO RIDE ON THE LOADER AT ANY TIME DO NOT GET UNDER BOOM UNLESS SUPPORTED BY THE BOOM LOCK PINS 2 CAUTION DO NOT ALLOW ANYONE TO OPERATE THE LOADER WITHOUT PROPER INSTRUCTION Par...

Page 11: ...F THE LOADER NEVER TRANSPORT A LOADED BUCKET AT FULL HEIGHT OPERATE THE LOADER WITH THE LOAD AS LOW AS POSSIBLE L865 Lx865 Lx885 2200 lbs 998 kg Part 86521718 Lx985 Part 86548195 Mfg Rating 2800 lbs 1...

Page 12: ...D ANY PART OF THE BODY OUTSIDE OF THE OPERATOR S AREA Part 86521673 7 WARNING KEEP CLEAR ROTATING FAN STOP ENGINE Part 9828825 A WARNING PINCH AREA Keep away A WARNING STOP ENGINE 8 WARNING DO NOT ALL...

Page 13: ...STEER LOADER CAB TILTING TOOL READ CAB TILTING INSTRUCTIONS AND USE WITH PROPER MOUNTING BRACKETS BEFORE TILTING CAB Part 86508506 1 10 MOO A CAUTION DO NOT SPRAY ETHER INTO AIR INTAKE EXPLOSION AND I...

Page 14: ...nerated by heating near pressurized fluid lines resulting in severe burns to yourself and bystanders Do not heat by welding soldering or using a torch near pressurized fluid lines Pressurized lines ca...

Page 15: ...COMPONENTS WARNING IF WELDING ON AN ATTACHMENT IS REQUIRED FIRST REMOVE THE ATTACHMENT FROM THE LOADER BOOM ATTACHING PLATE 1 12 A WARNING ENGINE STARTING WITH A BOOSTER BATTERY REQUIRES EXTREME CARE...

Page 16: ...quate jack stands or blocking with all four wheels off the ground A BEFORE SERVICING THE LOADER OR ANY OF ITS ATTACHED EQUIPMENT BE SURE THAT THE ATTACHMENTS ARE LOWERED TO THE GROUND OR THE BOOM ARMS...

Page 17: ...on the right front interior of the operator s cab at 1 The engine model is located on the left side ofthe block at 1 and the engine serial number is located at 2 For the tightening torques for reasse...

Page 18: ...23 117 159 45 61 64 88 1 2 9 16 60 81 77 104 92 125 120 163 130 176 169 229 65 88 92 125 9 16 5 8 83 112 107 145 128 174 165 224 180 244 233 316 90 122 127 172 5 8 3 4 146 198 189 256 226 306 293 397...

Page 19: ...354 40 M10 21 28 27 36 32 43 41 56 45 61 58 79 M12 36 49 46 63 55 75 72 97 79 107 102 138 M16 89 121 117 158 137 186 177 240 196 266 254 344 M20 175 237 226 307 277 375 358 485 383 519 495 671 M24 30...

Page 20: ...UNDS METERS POUNDS METERS In mm Min Max Min Max Min Max Min Max 4 1 4 6 4 7 16 20 9 5 5 16 7 9 1 2 20 12 6 3 8 9 5 9 16 18 21 8 1 2 12 7 3 4 18 35 10 5 8 15 9 7 8 14 53 12 3 4 19 1 1 1 16 12 77 14 7 8...

Page 21: ...owered to the ground or the boom arms are supported by the boom lock pins 1 If the boom is to be raised on boom lock pins remove any attachment Opening a hydraulic line could cause a mounted attachmen...

Page 22: ...age to the loader frame cab and boom structure Contact your New Holland dealer for major service or repairs of the skid steer loader Using the proper cab tilting tool and following these steps the cab...

Page 23: ...shown Position the front blocks to the front of the final drive cases and the rear blocks to the rear of the flat area of the final drive cases A WARNING NEVER ATTEMPT TO TILT THE SKID STEER LOADER C...

Page 24: ...latched securely A CAUTION DO NOT WORK UNDER THE SEAT AND PAN UNLESS IT IS PROPERLY LATCHED IN THE RAISED POSITION 1o Remove the front step shield 2 11 Remove the cotter pins 1 from the parking brake...

Page 25: ...2 flat washer 1 2 wing nut to the inside of the cab and tighten NOTE Spacer 2 is not required to be used on the L865 Lx865 Lx885 and Lx985 loaders 14 Install the jack assembly 1 between the upper and...

Page 26: ...and cab to preventtipping of the loader when heavy components engine hydrostatic pumps etc are removed from the lower frame Jack travel will limit the travel of the cab assembly to prevent over trave...

Page 27: ...setting the cab on them 4 Pull the wire harness through the loop 3 A CAUTION KEEP THE WIRE HARNESS FROM BEING DAMAGED A DAMAGED WIRE HARNESS COULD RESULT IN DAMAGE TO THE LOADER ELECTRICAL COMPONENTS...

Page 28: ...d front step shield 4 11 Remove jack and supports 12 Reconnect the battery cable A WARNING NEVER ATTEMPT TO TILT THE SKID STEER LOADER CAB WITHOUT PROPER INSTRUCTIONS AND USING THE PROPER TOOL SEE THE...

Page 29: ...on of the operator s manual forthe operating weight ofthe model loaderbeing craned Use three chains minimum of 12 3 66 m long forthe models L865 Lx865 Lx885 and 14 4 27 m long for the Lx985 to prevent...

Page 30: ...cables must be minimum 12 3 66 m The lifting hook point must be minimum of 75 1 9 m above the cab 1 to prevent the chains or cables from damaging the loader frame or cab A WARNING ALWAYS USE PROPERLY...

Page 31: ...verhead dash area Do not drill holes into the dash area 1 Drilling into the overhead dash area will result in damage to the EiC board the ignition switch or wiring and electrical system damage may occ...

Page 32: ...VER CONNECT an electrical device to any wires fuses switches or grounds inside the cab area This includes any terminals of the ignition switch fuse panel or ground terminal 3 NEVER INSTALL an electric...

Page 33: ...T Spare 10 DKGN R To high flow horn power outlet 11 O LTGN From accessory relay 12 O W To Back up alarm switch 13 O LTGN From road work light fuse cab panel 1 30 Fuse Battery Voltage 10 amp All times...

Page 34: ...ples Backhoes and trees spades with a separate control valve do not accept oil flow in both directions 4 Must the attachment Free Wheel to a stop If YES a crossover relief connection must be installed...

Page 35: ...relief valve on front of the control valve in the bucket circuit Example Some mini backhoes attach like a bucket and require a bucket circuit relief ACCESSORY RELAY AND ENGINE FUSE BLOCK Later model l...

Page 36: ...BOCHARGED CYCLE 4 Stroke BORE AND STROKE 4 4 X 4 2 112x106 7 DISPLACEMENT 192 cu in 3 15L COMPRESSION RATIO 17 5 to 1 SPEEDS FAST no load 2225 to 2275 RPM IDLE no load 1000 to 1050 RPM HORSEPOWER GROS...

Page 37: ...Engine gearbox 1 5 qt 1 4L Final drive gearbox ea 3 8 qt 3 6L Chain case final drive ea 2 Gal 7 6L Common gearbox and final drive chain case ea 11 8 qt 11 2L ELECTRICAL SYSTEM Battery BCI PC31 12V 92...

Page 38: ...5 Tires Low range MAX 7 6 MPH 12 2KPH Lx885 only High range MAX 12 1 MPH 19 5KPH TIRE SIZES AND INFLATION TIRE TIRE PRESSURE 8 25 X 15 CHEVRON TREAD 50 PSI 345 kPa 8 25 X 15 HST HOLLOW SEGMENTED TIRE...

Page 39: ...ET AND 12 X 16 5 TIRES IN CM 1 OVERALL WIDTH w BUCKET 72 182 9 cm 2 TURNING RADIUS FRONT 82 75 210 2 cm 3 TURNING RADIUS REAR 69 25 175 9 cm 4 WHEEL TREAD w 12 X 16 5 TIRES 58 5 148 6 cm 5 OVERALL WID...

Page 40: ...LLY RAISED 73 6 6 BOOM REACH TO PIVOT PIN At max reach 17 75 45 09 cm 7 DUMP REACH MAXIMUM HEIGHT 45 ANGLE 31 25 79 38 cm DUMP REACH MAXIMUM REACH 45 ANGLE 32 75 83 19 cm 8 OVERALL HEIGHT 78 198 1 cm...

Page 41: ...o load 1000 to 1050 RPM HORSEPOWER GROSS MFG rating 83 2200 RPM SAE NET 75 2200 RPM TORQUE Mfg rating Gross 245 ft lbs 332 N m 1300 RPM VALVE CLEARANCE lntake cold 0 016 0 406 mm Exhaust cold 0 019 0...

Page 42: ...itch Key start and relay Ignition system protection Fuse 15 amps Headlights work NH 9847313 Taillights work NH 9847313 Taillights road NH 86505510 Amber flasher NH 529068 HYDRAULIC SYSTEM Pump Make or...

Page 43: ...ATION TIRE TIRE PRESSURE 8 25 X 15 CHEVRON TREAD 50 PSI 345 kPa 8 25 X 15 HST HOLLOW SEGMENTED TIRES N A 12 00 X 16 5 R4 CLEAT TREAD 50 PSI 345 kPa 12 00 X 16 5 HD 2000 50 PSI 345 kPa 12 00 X 16 5 HST...

Page 44: ...17 5 TIRES IN CM 1 OVERALL WIDTH w 72 D F BUCKET 76 38 194 cm 2 TURNING RADIUS FRONT 83 7 212 6 cm 3 TURNING RADIUS REAR 73 4 186 4 cm 4 WHEEL TREAD w 12 X 16 5 TIRES 62 2 158 cm 5 OVERALL WIDTH w 14...

Page 45: ...BACK FULLY RAISED 72 6 BOOM REACH TO PIVOT PIN At max reach 17 75 45 09 cm 7 DUMP REACH MAXIMUM HEIGHT 45 ANGLE 30 44 77 3 cm DUMP REACH MAXIMUM REACH 45 ANGLE 32 13 81 6 cm 8 OVERALL HEIGHT 79 5 201...

Page 46: ...885 1 35 Machine safety 1 3 Major unit overhaul 1 18 Minimum hardware tightening torques inch hardware and locknuts 1 15 1 43 Minimum hardware tightening torques metric hardware and locknuts 1 16 Mode...

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Page 48: ...5 3 5 0 18 6HFWLRQ QJLQH NEW HOLLAND El I EWHOLLAI D SERVICE...

Page 49: ...5 2 5 5 3 5 0 18 217 176 6 7 21 1 5 1 250 7 21 6 7 21 1 1 6 7 21 75 6 67 0 6 7 21 1 5 9 6 5 6 5 2 6 6 7 21 5267 7 6 67 0 1 67 5 1 6 67 0 6 7 21 5 8 6 67 0 6 7 21 6 7 5236 220 2 220 77 0 17 02817 1 3 7...

Page 50: ...2 1 SECTION 2 ENGINE CONTENTS SAFETY PRECAUTIONS 2 2 INTRODUCTION 2 3 L865 Lx865 Lx885 ENGINE SERVICE 2 3 LX985 ENGINE SERVICE 2 121 INDEX 2 242...

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