New Holland T4.100 Tier 4B, Service Manual

Page 1: ...T4 100 T4 110 T4 120 Tier 4B final Tractor Printed in U S A 2015 CNH Industrial Italia S p A All Rights Reserved New Holland is a trademark registered in the United States and many other countries ow...

Page 2: ...transmission T4 110 without cab with mechanical or Power shuttle transmission T4 120 with cab with Dual Command transmission T4 120 with cab with mechanical or Power shuttle transmission T4 120 witho...

Page 3: ...merica F5GFL413A B006 T4 110 with cab with Dual Command transmission North America F5GFL413A B006 T4 120 without cab with mechanical or Power shuttle transmission North America F5GFL413A B007 T4 120 w...

Page 4: ...e control 18 2 18 110 Clutch and components 18 3 Transmission 21 21 130 Mechanical transmission external controls 21 1 21 112 Power shuttle transmission 21 2 21 110 Master clutch housing 21 3 21 134 P...

Page 5: ...drives 27 2 27 100 Powered rear axle 27 3 Power Take Off PTO 31 31 101 Rear mechanical control 31 1 31 104 Rear electro hydraulic control 31 2 31 110 One speed rear Power Take Off PTO 31 3 31 114 Two...

Page 6: ...162 Front hitch 37 5 37 166 Front hitch linkage 37 6 Steering 41 41 101 Steering control 41 1 41 106 Tie rods 41 2 41 200 Hydraulic control components 41 3 41 206 Pump 41 4 41 216 Cylinders 41 5 Whee...

Page 7: ...0 Arm 82 1 82 300 Bucket 82 2 82 AAA Front loader and bucket generic sub group 82 3 Platform cab bodywork and decals 90 90 150 Cab 90 1 90 151 Cab interior 90 2 90 160 Cab interior trim and panels 90...

Page 8: ...INTRODUCTION 47878245 08 06 2015 1 Find manuals at https best manuals com...

Page 9: ...R CONDITIONING SYSTEM REPAIR OPERATIONS 4 Personal safety CAB AIR CONDITIONING SYSTEM 5 Safety rules SAFETY REGULATIONS 6 Basic instructions 9 Special tools NOTES FOR EQUIPMENT 11 Part identification...

Page 10: ...D service technicians in strict accordance with the instructions given and using any specific tools necessary Anyone performing the operations described herein without strictly following the instructi...

Page 11: ...e hose fittings to avoid twisting the fitting Do not use any type of engine oil to lubricate the compressor and the system Never leave the compressor oil container open always make sure that it is tig...

Page 12: ...ater one spoonful of acid in 1 4 cup of water and seek medical assistance immediately freezing of the skin caused by contact with liquid refrigerant may be treated by gradually warming the injured are...

Page 13: ...in force Disconnect the batteries and label all controls to indicate that the vehicle is being serviced Block the machine and all equipment which should be raised Do not check or fill fuel tanks accum...

Page 14: ...e of protruding metal parts use protective goggles or goggles with side guards helmets special footwear and gloves Handle all parts carefully do not put your hands or fingers between moving parts wear...

Page 15: ...c tools when checking pressure values on the hydraulic system WHEELS AND TYRES Check that the tyres are correctly inflated at the pressure specified by the manufacturer Periodically check possible dam...

Page 16: ...grease and fill the gap between the sealing lip and the dust lip on double lip seals with grease insert the seal in its seat and press down using a flat punch do not tap the seal with a hammer or mall...

Page 17: ...RY REMOVED External power supply cables should only be connected to the respective positive and negative cable terminals using efficient clamps that guarantee adequate and secure contact Disconnect al...

Page 18: ...for use with NEW HOLLAND vehicles necessary to make reliable repair accurately built and strictly tested to offer efficient and long lasting working means By using these tools repair personnel will be...

Page 19: ...cal to the ones fitted during production Only genuine parts can offer this guarantee When ordering spare parts always provide the following information tractor model commercial name and frame number e...

Page 20: ...t cab with Dual Command transmission T4 110 without cab with mechanical or Power shuttle transmission T4 120 with cab with Dual Command transmission T4 120 with cab with mechanical or Power shuttle tr...

Page 21: ...ks 10 2 10 202 Air cleaners and lines 10 3 10 254 Intake and exhaust manifolds and muffler 10 4 10 500 Selective Catalytic Reduction SCR exhaust treatment 10 5 10 400 Engine cooling system 10 6 10 414...

Page 22: ...ut cab with Dual Command transmission T4 110 without cab with mechanical or Power shuttle transmission T4 120 with cab with Dual Command transmission T4 120 with cab with mechanical or Power shuttle t...

Page 23: ...Contents Engine 10 Engine and crankcase 001 SERVICE Engine Remove 3 Install 12 47878245 08 06 2015 10 1 10 001 2...

Page 24: ...0 2 Remove the tank as described in Fuel tank Remove 10 216 3 Loosen the retaining bolts 1 Remove the front wheel fenders 2 if any Do this on both sides WLAPL4S10C104A 1 4 Refill the refrigerant of th...

Page 25: ...ing bolts on the guard of the front axle control shaft Then remove the guard 1 WLAPL4S10C112AA 5 8 Remove the circlip 2 and move the front sleeve 1 in the direction indicated by the arrow until it is...

Page 26: ...ng clamp 1 on the Diesel Oxida tion Catalyst DOC Disconnect the drain tube 2 Remove the drain and remove the catalyst from the Selective Catalytic Reduction SCR system as described in Selective Cataly...

Page 27: ...engine MOIL14TR00608AA 12 15 Disconnect the electrical connection 1 of the brake fluid tank Disconnect the DOC sensor connections 2 MOIL14TR00609AA 13 16 Remove the DEF AdBlue injector guard 1 Dis co...

Page 28: ...the control valve for the power steering MOIL14TR00613AA 17 20 Detach the oil filter inlet pipe from the transmission 1 MOIL14TR00846AA 18 21 Detach the pipes 2 of the heat exchanger and if applicabl...

Page 29: ...n the cable 1 of the FTP cable engine interface detach all of the connections 2 Leave only those connections on the maxi fuse case and on the glow plug controller Then after cutting the clamps pick up...

Page 30: ...ging Apply the hand brake WLAPL4S10C129A 24 31 Position the movable tool for dismantling tractors 2 380000405 with the bracket and adapter plate under the engine Place a wooden block 1 between the poi...

Page 31: ...rting a wooden plug 2 between parts 3 and 1 WLAPL4S10C133A 29 36 Set a stand under the back of the engine so as to be able to release the hoist with the coupling device in full safety Add a rope or ch...

Page 32: ...to not damage the fins of the radiator on the axle with the engine fan 1 Rest the engine 2 on a support WLAPL4S10C138A 32 39 Remove the cooling fan 1 MOIL14UTL0038AA 33 40 Loosen the compressor fixin...

Page 33: ...on the compressor and the relevant belt follow ing this procedure Reposition the compressor on the support and with the related tube support Secure the compressor with the screws To mount the polyv be...

Page 34: ...part in or der to slightly force the belt WLAPL4S10C143A 3 6 With your left hand on the fan and your right hand on the tool move both clockwise in order to put the belt 5 onto the compressor pulley 4...

Page 35: ...essary adjuster spacers for the cylinder block sump support WLAPL4S10C138A 6 11 Reposition the movable tool for dismantling tractors 2 under the engine Place a wooden block 1 in the point of contact b...

Page 36: ...requires the presence of two or three workers to use the specific movable tool for dismantling tractors to move the en gine front axle assembly close to the gearbox case 19 In the phase of installing...

Page 37: ...able 3 to its original posi tion Connect the sensors and connect the switches located on the engine Connect the connectors 4 on the controller 5 Connect the connectors on the maxi fuse compartment Sec...

Page 38: ...Secure the straps and clamps tightening the pipes MOIL13TR01739AB 16 29 Reconnect the drain tube 1 of the control valve for the power steering MOIL14TR00613AA 17 30 Refit the two pipes 2 of the heat...

Page 39: ...12AA 20 33 Connect the lines 1 and 2 to the control valve for the coolant MOIL14TR00611AA 21 34 Connect the electrical connections 3 and connect the lines 2 to the DEF AdBlue injector Fit the guard 1...

Page 40: ...ipes 2 and 3 to the radiator inter cooler Tighten the respective clamps 1 WLAPL4S10C119A 25 38 Fit the drain and fit the catalyst for the Selective Cat alytic Reduction SCR system as described in Se l...

Page 41: ...ont central and rear retaining bolts WLAPL4S10C112AA 29 42 Using a hydraulic jack raise the rear of the tractor Re move the mechanical jack stand under the left hand reduction gear Put the wheel back...

Page 42: ...ioning system through the fittings and using the dedicated recovery emptying and refilling station MOIL14TR00606AA 32 46 Refit the front wheel fenders 2 if applicable Tighten the respective fixtures 1...

Page 43: ...Index Engine 10 Engine and crankcase 001 Engine Install 12 Engine Remove 3 47878245 08 06 2015 10 1 10 001 22...

Page 44: ...b with Dual Command transmission T4 110 without cab with mechanical or Power shuttle transmission T4 120 with cab with Dual Command transmission T4 120 with cab with mechanical or Power shuttle transm...

Page 45: ...Contents Engine 10 Fuel tanks 216 SERVICE Fuel tank Remove 3 Install 7 Remove Supports 10 Install Supports 12 Remove Under shield 14 Install Lower guard 15 47878245 08 06 2015 10 2 10 216 2...

Page 46: ...s clear of all bystanders Failure to comply will result in death or serious injury D0076A 1 Drain the fuel tank 2 Use a hydraulic jack to remove the left hand wheel 1 Place a suitable jack stand under...

Page 47: ...Loosen the two retaining bolts 2 Remove the upper shield 1 MOIL14TR00644AA 5 7 Loosen the five bolts 4 Remove the lower shield 1 Loosen the four bolts 3 Remove the side shield 2 MOIL14TR00645AA 6 8 Di...

Page 48: ...lines 1 MOIL14TR01021AA 8 10 Disconnect the main electrical connections 1 to make space MOIL14TR00648AA 9 11 Disconnect the hydraulic fuel suction and return lines 1 and 2 MOIL14TR00649AA 10 12 Discon...

Page 49: ...Engine Fuel tanks 13 Remove the unit that comprises the Diesel Exhaust Fluid DEF AdBlue tank 1 and the fuel tank 2 MOIL14TR00651AA 12 47878245 08 06 2015 10 2 10 216 6...

Page 50: ...e the work area is clear of all bystanders Failure to comply will result in death or serious injury D0076A 1 Position the unit that comprises the Diesel Exhaust Fluid DEF AdBlue tank 1 and the fuel ta...

Page 51: ...nes 1 and electrical connec tions 2 MOIL14TR01021AA 5 6 Connect the hydraulic line 1 and the electrical con nection 2 MOIL14TR00646AA 6 7 Position the lower shield 2 Secure the lower shield with the f...

Page 52: ...e support bracket of the toolbox 1 Secure the support bracket with the two bolts 2 Reposition the toolbox MOIL14TR00643AA 9 10 Fit the ladder 1 Tighten the two bolts 2 MOIL12TR00539AA 10 11 Fit the le...

Page 53: ...nits or parts with suitable slings or hooks Make sure the work area is clear of all bystanders Failure to comply will result in death or serious injury D0076A Prior operation Fuel tank Remove 10 216 1...

Page 54: ...Remove the front sup port 2 of the fuel tank MOIL14TR01784AA 3 MOIL14TR01785AA 4 3 Loosen the retaining screws 1 Remove the rear sup port 2 of the fuel tank MOIL14TR01786AA 5 Next operation Fuel tank...

Page 55: ...he work area is clear of all bystanders Failure to comply will result in death or serious injury D0076A Prior operation Fuel tank Remove 10 216 1 Install the rear support 3 of the fuel tank on the bra...

Page 56: ...tanks 3 If present install the lower guard 1 of the fuel tank as described in Fuel tank Remove 10 216 MOIL14TR01787AA 4 MOIL14TR01788AA 5 Next operation Fuel tank Install 10 216 47878245 08 06 2015 10...

Page 57: ...s or hooks Make sure the work area is clear of all bystanders Failure to comply will result in death or serious injury D0076A 1 Set the Park Brake 2 Lock the rear wheels with suitable wooden blocks 3...

Page 58: ...able slings or hooks Make sure the work area is clear of all bystanders Failure to comply will result in death or serious injury D0076A 1 Tighten the front retaining nuts 3 and the rear retain ing nut...

Page 59: ...Fuel tanks 216 Fuel tank Install 7 Fuel tank Install Lower guard 15 Fuel tank Install Supports 12 Fuel tank Remove 3 Fuel tank Remove Under shield 14 Fuel tank Remove Supports 10 47878245 08 06 2015...

Page 60: ...out cab with Dual Command transmission T4 110 without cab with mechanical or Power shuttle transmission T4 120 with cab with Dual Command transmission T4 120 with cab with mechanical or Power shuttle...

Page 61: ...Contents Engine 10 Air cleaners and lines 202 SERVICE Air cleaner Remove 3 Install 5 Replace 7 47878245 08 06 2015 10 3 10 202 2...

Page 62: ...using MOIL14TR00673AA 1 3 Loosen the connection clamp 1 of the pipe 2 be tween the air filter housing and the turbocharger MOIL15TR00681AA 2 4 Disconnect the electrical connection of the clogging sens...

Page 63: ...Engine Air cleaners and lines 6 Unscrew the retaining bolts and separate the air filter housing support bracket 2 7 Remove the clogging sensor 1 MOIL15TR00680AA 5 47878245 08 06 2015 10 3 10 202 4...

Page 64: ...2 screwing the retaining bolts MOIL15TR00680AA 1 3 Secure the air filter complete with bracket to the support on the engine using the screws 1 MOIL14TR00676AA 2 4 Connect the clogging sensor 1 electr...

Page 65: ...Engine Air cleaners and lines 6 Fit the intake pipe 1 on the air filter housing and se curing using the screw 2 MOIL14TR00673AA 5 47878245 08 06 2015 10 3 10 202 6...

Page 66: ...Engine Air cleaners and lines Air cleaner Replace 1 To replace the air filter cartridge refer to the operator manual MOIL15TR00682AA 1 47878245 08 06 2015 10 3 10 202 7...

Page 67: ...Index Engine 10 Air cleaners and lines 202 Air cleaner Install 5 Air cleaner Remove 3 Air cleaner Replace 7 47878245 08 06 2015 10 3 10 202 8...

Page 68: ...110 without cab with Dual Command transmission T4 110 without cab with mechanical or Power shuttle transmission T4 120 with cab with Dual Command transmission T4 120 with cab with mechanical or Power...

Page 69: ...ake and exhaust manifolds and muffler 254 SERVICE Exhaust pipes Remove 3 Install 5 Remove Pre set for front loader 7 Install Pre set for front loader 9 Exhaust muffler Remove 11 Install 13 47878245 08...

Page 70: ...ult in death or serious injury W0353A Prior operation Side panels Remove 90 100 approximately 1 Unscrew the retaining bolts and remove the upper cov ers 1 2 Unscrew the retaining bolts 3 of the front...

Page 71: ...lamp 1 retaining the exhaust pipe on the diesel oxidation catalyst DOC MOIL15TR00742AA 4 7 Move the exhaust pipe 2 and recover the gasket 1 MOIL15TR00743AA 5 8 Remove the exhaust pipe 2 and recover th...

Page 72: ...at heavy gloves filter mask and hearing protection Failure to comply could result in death or serious injury W0353A Prior operation Exhaust pipes Remove 10 254 approximately 1 Position the gasket 1 on...

Page 73: ...nd close it using the quick couplers 4 and the clamp 1 MOIL15TR00745AA 4 6 Clamp the springs 2 retaining the insulating cover front side 1 MOIL15TR00652AA 5 7 Fit the front cover of the muffler and ca...

Page 74: ...Prior operation If present remove the front loader as described in Front loader and bucket generic sub group Remove 82 AAA Side panels Remove 90 100 approximately 1 Unscrew the retaining bolts and rem...

Page 75: ...lamp 1 retaining the exhaust pipe on the diesel oxidation catalyst DOC MOIL15TR00742AA 4 7 Move the exhaust pipe 2 and recover the gasket 1 MOIL15TR00743AA 5 8 Remove the exhaust pipe 2 and recover th...

Page 76: ...ection hard hat heavy gloves filter mask and hearing protection Failure to comply could result in death or serious injury W0353A Prior operation Exhaust pipes Remove 10 254 approximately 1 Position th...

Page 77: ...nd close it using the quick couplers 4 and the clamp 1 MOIL15TR00745AA 4 6 Clamp the springs 2 retaining the insulating cover front side 1 MOIL15TR00751AA 5 7 Fit the front cover 2 of the muffler and...

Page 78: ...njury W0353A DANGER Heavy objects Lift and handle all heavy components using lifting equipment with adequate capacity Always support units or parts with suitable slings or hooks Make sure the work are...

Page 79: ...manifolds and muffler 4 Disconnect the exhaust muffler clamp 1 MOIL14TR00683AA 4 5 Secure the exhaust muffler to the hoist with a belt or a rope Remove the exhaust muffler BAIL12APH002AVA 5 47878245...

Page 80: ...ly could result in death or serious injury W0353A DANGER Heavy objects Lift and handle all heavy components using lifting equipment with adequate capacity Always support units or parts with suitable s...

Page 81: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...