New Holland TL 75, Service Manual

Page 1: ...75 TL 85 TL 95 POWER SHUTTLE Tractor Part number 47848279A English February 2017 2017 CNH Industrial Latin America LTDA All Rights Reserved SERVICE MANUAL 1 1 Part number 47848279 TL 75 TL 85 TL 95 POWER SHUTTLE Tractor ...

Page 2: ... cab HCCZTL75EFC438462 TL85E Power shuttle 12x12 without cab HCCZTL85EFC438462 TL85E Power shuttle 12x12 new cab HCCZTL85EFC438462 TL95E Power shuttle 12x12 without cab HCCZTL95EFC438462 TL95E Power shuttle 12x12 new cab HCCZTL95EFC438462 47848279A 15 02 2017 EN Find manuals at https best manuals com ...

Page 3: ...ca 8045 05 260 TL85E Power shuttle 12x12 sem cabine HCCZTL85EFC438462 Latin America 8045 05 260 TL85E Power shuttle 12x12 cabine nova HCCZTL85EFC438462 Latin America 8045 25 260 TL95E Power shuttle 12x12 sem cabine HCCZTL95EFC438462 Latin America 8045 05 260 TL95E Power shuttle 12x12 cabine nova HCCZTL95EFC438462 Latin America 8045 25 262 47848279A 15 02 2017 Find manuals at https best manuals com...

Page 4: ...onents 18 1 18 112 Slip clutch or flywheel damper 18 2 Transmission 21 21 112 Power shuttle transmission 21 1 21 134 Power shuttle transmission external controls 21 2 21 104 Power shuttle transmission lubrication system 21 3 21 154 Power shuttle transmission internal components 21 4 Four Wheel Drive 4WD system 23 23 202 Electro hydraulic control 23 1 23 304 Four Wheel Drive 4WD gearbox 23 2 23 314...

Page 5: ...nd controls 33 33 202 Hydraulic service brakes 33 1 Hydraulic systems 35 35 000 Hydraulic systems 35 1 35 104 Fixed displacement pump 35 2 35 204 Remote control valves 35 3 35 114 Three point hitch control valve 35 4 Hitches drawbars and implement couplings 37 37 110 Rear three point hitch 37 1 Frames and ballasting 39 39 140 Ballasts and supports 39 1 Steering 41 41 200 Hydraulic control componen...

Page 6: ...ronic modules 55 9 55 513 Cab transmission controls 55 10 55 030 Service brake electrical system 55 11 55 031 Parking brake electrical system 55 12 55 408 Warning indicators alarms and instruments 55 13 55 DTC FAULT CODES 55 14 Platform cab bodywork and decals 90 90 150 Cab 90 1 90 110 Operator platform less cab 90 2 90 118 Protections and footboards 90 3 90 114 Operator protections 90 4 90 124 Pn...

Page 7: ...47848279A 15 02 2017 Find manuals at https best manuals com ...

Page 8: ...INTRODUCTION 47848279A 15 02 2017 1 Find manuals at https best manuals com ...

Page 9: ...es Personal safety 14 Safety rules Ecology and the environment 26 Torque Minimum tightening torques for normal assembly 27 Torque Standard torque data for hydraulics 32 Basic instructions Shop and assembly 34 Fluids and lubricants 36 See content for specific models 47848279A 15 02 2017 2 Find manuals at https best manuals com ...

Page 10: ...not approved by the manufacturer himself including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages due to an anomalous behavior of parts and or components not approved by the manufacturer The information in this manual is u...

Page 11: ...ter Wind shield washer Road speed Rear hitch lower Engine Oil Pressure Windscreen wash wipe Differential Lock Hydraulic lift height threshold Engine Coolant Temperature Heating temperature control Rear axle oil temperature Hydraulic lift disabled Coolant Level Cab recirculation fan Trans Oil Pressure Transmission filters and hydraulic filters Machine lights Air conditioner Auxiliary Front Wheel Dr...

Page 12: ...ng foot boards Workers should be properly trained to work with electricity Do not smoke or start an open flame close to batteries and any fuel material Place soiled rags with oil diesel fuel or solvents in specially provided anti fire containers Do not use any tool or equipment for any use other than what it was originally intended for Serious injury may occur If running an engine indoors make sur...

Page 13: ...ion will compromise warranty assistance and may affect engine operation and life span For engine equipped with an electronic control unit Do not weld on any part of the equipment without removing the control unit Remove the in case of work requiring heating over 80 C 176 F Do not paint the components and the electronic connections Do not alter any data filed in the electronic control unit driving ...

Page 14: ...e and all the equipment that you remove Never check or fill the fuel tank or batteries or use starting fluid when you are smoking or near a naked flame because these fluids are flammable The fuel filling gun must remain in contact with the filler neck Maintain the contact until the fuel stops flowing into the tank in order to avoid sparks caused by static electricity build up To transport a faulty...

Page 15: ...in serious infections or dermatitis Always read the system pressure using suitable gauges Wheels and tires Make sure that the tires are correctly inflated at the pressure specified by the manufacturer Inspect the rims and tires regularly for any damage Remain next to the tire when filling it with air Only check the pressure when the platform is unloaded and the tires are cold in order to prevent i...

Page 16: ...ance immediately Chemicals General You must always take care when using and handling chemicals such as solvents sealants adhesives paints foam resins battery acids anti freeze brake fluid oils and greases They may be harmful toxic corrosive irritant or highly flammable They may also emit hazardous fumes or dust Do Remove chemicals from skin and clothing as soon as possible after contact Change ver...

Page 17: ...capacity Use low voltage equipment 110 volt for work lights and inspection lights wherever possible Use pneumatic equip ment instead of electrical equipment wherever possible In the event of electrocution Turn off the electricity before approaching the victim If that is not possible push or pull the victim away from the source of the electricity using a dry non conductive material If you have been...

Page 18: ...a high boiling point can cause serious skin diseases including skin cancer Gas cylinders See fire In general gases such as oxygen carbon dioxide argon and propane are stored in cylinders with pres sures of up to 140 bar 2000 lb in2 You need to take sufficient care when handling them to prevent physical damage to the cylinders and the valve accessories The content of each cylinder must be clearly i...

Page 19: ...and prolonged or recurrent contact can cause irritation and dermatitis Some can be absorbed through the skin in toxic or harmful quantities Splashes into the eyes can cause serious irritation and even lead to blindness Wear protective sleeves protective goggles and protective clothing Ensure that there is good ventilation during use avoid inhaling smoke fumes and spray clouds and keep containers s...

Page 20: ...olor associated with WARNING is ORANGE CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury The color associated with CAUTION is YELLOW FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine damage or property damage T...

Page 21: ...es with increasing speed as the weight of the towed load increases especially on hills and slopes Rear upset can result if pulling from wrong location on tractor Hitch only to the drawbar Use three point hitch only with the implements designed for its use not as a drawbar Do not look directly into the front or rear HID high intensity discharge lamps Eye damage can occur Do not tamper with the ball...

Page 22: ...ine can start with the transmission in gear Do not connect or short across terminals on the starter solenoid Attach jumper cables as described in the manual Starting in gear may cause death or serious injury Always keep windows mirrors all lighting and Slow Moving Vehicle SMV emblem clean to provide the best possible visibility while operating the machine Operate controls only when seated in the o...

Page 23: ...w pressure to escape before completely removing the cap Replace damaged or worn tubes hoses electrical wiring etc Engine transmission exhaust components and hydraulic lines may become hot during operation Take care when servicing such components Allow surfaces to cool before handling or disconnecting hot components Wear protective equipment when appropriate When welding follow the instructions in ...

Page 24: ...materials trash debris bird nests or flammable material can ignite on hot surfaces Always have a fire extinguisher on or near the machine Make sure the fire extinguisher s is maintained and serviced according to the manufacturer s instructions At least once each day and at the end of the day remove all trash and debris from the machine especially around hot components such as engine transmission e...

Page 25: ...ntidote internal Drink large quantities of water or milk Do not induce vomiting Seek medical attention immedi ately Keep out of reach of children and other unauthorized persons Instructional seat safety Passengers are not permitted to ride on the machine The instructional seat is to be used only when training a new operator or when a service technician is diagnosing a problem When required for the...

Page 26: ...d have operational hazards Attach only the primary PTO drive shaft coupling to the tractor PTO output shaft Never use a spline adapter Match the right tractor PTO spline and speed with the PTO driveshaft provided with an implement This will assure proper geometry and operating speed Never operate 540 RPM implements at 1000 RPM Never operate 1000 RPM implements at 540 RPM Use of PTO adapters will v...

Page 27: ...re MUST BE REPLACED The mounting or suspension for the protective structure operator seat and suspension seat belts and mounting components and wiring within the operator s protective system MUST be carefully inspected for damage All damaged parts MUST BE REPLACED DO NOT WELD DRILL HOLES ATTEMPT TO STRAIGHTEN OR REPAIR THE PROTECTIVE STRUCTURE MOD IFICATION IN ANY WAY CAN REDUCE THE STRUCTURAL INT...

Page 28: ...our local utilities or authorities as appropriate to determine the locations of services Make sure the machine has sufficient clearance to pass in all directions Pay special attention to overhead power lines and hanging obstacles High voltage lines may require significant clearance for safety Contact local authorities or utilities to obtain safe clearance distances from high voltage power lines Re...

Page 29: ...s Loader buckets forks etc or other lifting handling or digging equipment and its load will change the center of gravity of the machine This can cause the machine to tip on slopes or uneven ground Load items can fall off the loader bucket or lifting equipment and crush the operator Care must be taken when lifting a load Use proper lifting equipment Do not lift load higher than necessary Lower load...

Page 30: ...he implement Do not exceed implement transport speed or the speed rating on the implement tires Review the implement s Oper ators Manual for specifications Objects ejected by some implements or tools for example a rotary mower may harm bystanders outside the field Stones may be thrown further than the discharged crop Projectiles can be thrown outside the field and strike unprotected individuals fo...

Page 31: ... tractor to roll over Always check the condition and rating of ramps before use Do not operate the tractor without using the seat restraint In the event of a roll over or tip over the ROPS cab or ROPS structure is only fully effective if the driver remains attached to the seat Do not operate the tractor beyond its limits of dynamic stability High speed abrupt maneuvers or fast and sharp cornering ...

Page 32: ... external forces to the hose The hose may fail and cause injury Keep all persons away from the working area Mechanisms controlled by fluid power can become hazardous if a hose fails Lifted mechanisms can fall to the ground machine steering may fail etc Stay clear of a pressurized hose assembly that has blown apart Hose fittings can be thrown off at high speed and a loose hose can whip around with ...

Page 33: ...t allow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an air condi tioning specialist or use a special extractor to recharge the system properly Repair any leaks or defects in the engine cooling system or hydraulic system immediately Do not increase the pressu...

Page 34: ...n 25 N m 217 lb in 26 N m 234 lb in 35 N m 311 lb in 17 N m 151 lb in 24 N m 212 lb in M10 37 N m 27 lb ft 49 N m 36 lb ft 52 N m 38 lb ft 70 N m 51 lb ft 33 N m 25 lb ft 48 N m 35 lb ft M12 64 N m 47 lb ft 85 N m 63 lb ft 91 N m 67 lb ft 121 N m 90 lb ft 58 N m 43 lb ft 83 N m 61 lb ft M16 158 N m 116 lb ft 210 N m 155 lb ft 225 N m 166 lb ft 301 N m 222 lb ft 143 N m 106 lb ft 205 N m 151 lb ft ...

Page 35: ... N m 343 lb in 18 N m 163 lb in 27 N m 240 lb in M10 40 N m 30 lb ft 54 N m 40 lb ft 57 N m 42 lb ft 77 N m 56 lb ft 37 N m 27 lb ft 53 N m 39 lb ft M12 70 N m 52 lb ft 93 N m 69 lb ft 100 N m 74 lb ft 134 N m 98 lb ft 63 N m 47 lb ft 91 N m 67 lb ft M16 174 N m 128 lb ft 231 N m 171 lb ft 248 N m 183 lb ft 331 N m 244 lb ft 158 N m 116 lb ft 226 N m 167 lb ft M20 350 N m 259 lb ft 467 N m 345 lb ...

Page 36: ...ft 7 16 48 N m 36 lb ft 65 N m 48 lb ft 68 N m 50 lb ft 91 N m 67 lb ft 50 N m 37 lb ft 71 N m 53 lb ft 1 2 74 N m 54 lb ft 98 N m 73 lb ft 104 N m 77 lb ft 139 N m 103 lb ft 76 N m 56 lb ft 108 N m 80 lb ft 9 16 107 N m 79 lb ft 142 N m 105 lb ft 150 N m 111 lb ft 201 N m 148 lb ft 111 N m 82 lb ft 156 N m 115 lb ft 5 8 147 N m 108 lb ft 196 N m 145 lb ft 208 N m 153 lb ft 277 N m 204 lb ft 153 N...

Page 37: ...85 lb ft 153 N m 113 lb ft 74 N m 55 lb ft 104 N m 77 lb ft 9 16 117 N m 86 lb ft 156 N m 115 lb ft 165 N m 122 lb ft 221 N m 163 lb ft 106 N m 78 lb ft 157 N m 116 lb ft 5 8 162 N m 119 lb ft 216 N m 159 lb ft 228 N m 168 lb ft 304 N m 225 lb ft 147 N m 108 lb ft 207 N m 153 lb ft 3 4 287 N m 212 lb ft 383 N m 282 lb ft 405 N m 299 lb ft 541 N m 399 lb ft 261 N m 193 lb ft 369 N m 272 lb ft 7 8 4...

Page 38: ...8 4 Grade Identification Grade Corner Marking Method 1 Flats Marking Method 2 Clock Marking Method 3 Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches Letter C Six Marks 47848279A 15 02 2017 31 ...

Page 39: ...0 15 lb ft 6 9 5 mm 3 8 in 9 16 18 29 33 N m 21 24 lb ft 20 27 N m 15 20 lb ft 8 12 7 mm 1 2 in 3 4 16 47 54 N m 35 40 lb ft 34 41 N m 25 30 lb ft 10 15 9 mm 5 8 in 7 8 14 72 79 N m 53 58 lb ft 47 54 N m 35 40 lb ft 12 19 1 mm 3 4 in 1 1 16 12 104 111 N m 77 82 lb ft 81 95 N m 60 70 lb ft 14 22 2 mm 7 8 in 1 3 16 12 122 136 N m 90 100 lb ft 95 109 N m 70 80 lb ft 16 25 4 mm 1 in 1 5 16 12 149 163 ...

Page 40: ...gs When installing ORFS fittings thoroughly clean both flat surfaces of the fittings 1 and lubricate the O ring 2 with light oil Make sure both surfaces are aligned properly Torque the fitting to specified torque listed throughout the repair manual NOTICE If the fitting surfaces are not properly cleaned the O ring will not seal properly If the fitting surfaces are not properly aligned the fittings...

Page 41: ...allation tool Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contact with the thrust element if required 7 To prevent damage to the seal lip on the shaft position a protective guard during installation operations O ring seals Lubricate the O ring seals before you insert the...

Page 42: ...attery ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you complete welding WARNING Battery acid causes burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote external Flush with water Antidote eyes flush with water for 15 minute...

Page 43: ...US gal Front axle Final drives hubs TL60E 0 8 L 0 2 US gal TL75E TL85E TL95E 1 2 L 0 3 US gal NEW HOLLAND AMBRA MULTI G HYDRAULIC TRANSMISSION OIL SAE 10W 30 API GL 4 Fuel tank main Less Cab 118 L 31 US gal With cab 87 L 23 US gal Fuel tank auxiliary TL75E TL85E TL95E 53 L 14 US gal Petroleum diesel fuel B7 Biodiesel Grease fittings As required NEW HOLLAND AMBRA GR 75 MD NLGI 2 Air conditioning Re...

Page 44: ...air temperature ranges SAE 5W 30 SAE 10W 30 SAE 15W 40 40 C 40 F 30 C 22 F 25 C 13 F 15 C 5 F 0 C 32 F 10 C 50 F 20 C 68 F 30 C 86 F 40 C 104 F 50 C 122 F In environments with extreme air temperatures that require long periods of use of the machine use SAE 50 oil for extremely high temperatures and SAE 5W30 for extremely low temperatures 47848279A 15 02 2017 37 ...

Page 45: ...AE 15W 40 Fluids and lubricants 36 NEW HOLLAND AMBRA ACTIFULL OT EXTENDED LIFE COOLANT Fluids and lubricants 36 NEW HOLLAND AMBRA MULTI G HYDRAULIC TRANSMISSION OIL Fluids and lubricants 36 NEW HOLLAND AMBRA BRAKE LHM Fluids and lubricants 36 NEW HOLLAND AMBRA MULTI G HYDRAULIC TRANSMISSION OIL Fluids and lubricants 36 NEW HOLLAND AMBRA GR 75 MD Fluids and lubricants 36 CNH Refrigerant HFC 134a Fl...

Page 46: ...r shuttle 12x12 without cab HCCZTL75EFC438462 TL85E Power shuttle 12x12 without cab HCCZTL85EFC438462 TL85E Power shuttle 12x12 new cab HCCZTL85EFC438462 TL95E Power shuttle 12x12 without cab HCCZTL95EFC438462 TL95E Power shuttle 12x12 new cab HCCZTL95EFC438462 47848279A 15 02 2017 10 ...

Page 47: ...ars 10 2 10 101 Cylinder heads 10 3 10 105 Connecting rods and pistons 10 4 10 103 Crankshaft and flywheel 10 5 10 216 Fuel tanks 10 6 10 218 Fuel injection system 10 7 10 254 Intake and exhaust manifolds and muffler 10 8 10 400 Engine cooling system 10 9 47848279A 15 02 2017 10 ...

Page 48: ...CONSUMABLES INDEX Consumable Reference PAGE Loctite Engine Install 10 1 15 Loctite Engine Install 10 1 15 47848279A 15 02 2017 10 ...

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Page 50: ...er shuttle 12x12 without cab HCCZTL75EFC438462 TL85E Power shuttle 12x12 without cab HCCZTL85EFC438462 TL85E Power shuttle 12x12 new cab HCCZTL85EFC438462 TL95E Power shuttle 12x12 without cab HCCZTL95EFC438462 TL95E Power shuttle 12x12 new cab HCCZTL95EFC438462 47848279A 15 02 2017 10 1 10 001 1 ...

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