New Leader Hi-Way XT3 TYPE III, Operator'S Manual

Page 1: ...__________________________ MANUAL NUMBER 316536 A EFFECTIVE 05 2019 1330 76TH AVE SW CEDAR RAPIDS IA 52404 7052 PHONE 800 363 1771 FAX 319 286 3350 www newleader com Copyright 2019 Highway Equipment C...

Page 2: ...Procedures 29 Adjustments 29 Tailgate 30 Rear Spinner 30 Feedgate 30 Dumping 31 Metering With Coal Chute Feedgate 32 Tailgate Air Kit 32 Spreading 32 Lubrication Maintenance 33 Preventative Maintenanc...

Page 3: ...r 60 Single Lift 62 Domed 64 Conveyor 66 4 Belt Over Chain Conveyor 66 3 Bar Chain Conveyor 67 Drive Idler 68 Chain Shield 4 BOC 72 Chain Shield 4 BOC Cont 73 Chain Shield 3 Bar Chain 74 Chain Shield...

Page 4: ...on and use of these features Hyperlinks Hyperlinks provide direct access to a specific destination when clicked The entire Table of Contents of this manual is hyperlinked to provide quick access to al...

Page 5: ...5 XT3 TYPE III www NewLeader com 800 363 1771 316536 AA A Header Notes This page is intentionally left blank...

Page 6: ...Insert Current HI WAY Warranty Warranty...

Page 7: ...ur authorized dealer or our Product Sales and Support Department at 1 888 363 8006 It has been our experience that by following these installation instructions and by observing the operation of the sp...

Page 8: ...L FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH In th...

Page 9: ...pect spinner fins spinner frame mounting and spinner fin hardware daily Look for missing or loose fasteners wear and cracks Replace immediately if needed Use only new SAE grade 5 or grade 8 screws and...

Page 10: ...ngine inside a building unless adequate ventilation is provided to safely and properly remove exhaust fumes Figure 1 6 Always work in a properly ventilated area Engine exhaust fumes can cause sickness...

Page 11: ...sting or servicing Keep hands feet hair and clothing away from moving parts Figure 1 9 Figure 1 10 Keep away from spinners while they are turning Rocks scrap metal and other material can be thrown fro...

Page 12: ...HINE SAFELY Always walk around and visually inspect the machine before using Check immediate vicinity of machine for people and obstructions Ensure adequate visibility Avoid distractions such as readi...

Page 13: ...ning lights turn indicators parking brake horn and rear view mirrors Repair or replace any component that is not in proper working order Never drive machine at a speed that causes it to bounce or caus...

Page 14: ...ts components while they are moving Never wear loose clothing or jewelry when working near machine tools or moving parts Remove rings and other jewelry to prevent electrical shorts and other personal...

Page 15: ...ING EQUIPMENT Figure 3 5 Use only lifting devices that meet or exceed OSHA standard 1910 184 or ASME B30 20 2013 Never lift equipment over people Never lift a loaded unit Never lift unit with any loos...

Page 16: ...d bystanders Do not heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pressure lines can suddenly burst when heat goes beyond the immediate flame are...

Page 17: ...erious injury Tire service procedures must be performed by trained and qualified personnel Figure 3 12 CLEAN MACHINE OF HAZARDOUS CHEMICALS CAUTION During application of hazardous chemicals residue ca...

Page 18: ...e of spreader may cause machine to fall resulting in serious injury or death Never use lifting device to free machine from a chassis storage stands or frozen ground or to lift the chassis in any way S...

Page 19: ...adhere to these Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal Pull the liner away in a continuous motion at a 180 degree angle If the liner is sc...

Page 20: ...20 www NewLeader com 800 363 1771 316536 AA A XT3 TYPE III Header Safety Decals 2 2 4 4 1 1 3 3 2 2...

Page 21: ...ESSURE FLUIDS To prevent death or serious injury Do not check for leaks with hands while system is operating as high pressure oil leaks can be dangerous Relieve system pressure before disconnecting hy...

Page 22: ...cals 7 WARNING FALLING HAZARD To prevent death serious injury or machine damage Do not climb or stand on machine Do not place objects on fenders Keep off fenders They are not intended to carry loads 6...

Page 23: ...y or machine damage 96715 A 2 2 1 CAUTION OPERATION SAFETY To avoid injury or machine damage Do not operate or work on this machine without reading and understanding the operator s manual Body must be...

Page 24: ...ection of this manual for details 2 NOTICE CONVEYOR CHAIN LUBRICATION To avoid machine damage and premature wear Conveyor chain life will be noticeably extended by periodic lubrication See Lubricant H...

Page 25: ...nstruction of the floor and sides with a radius design reduces material build up The XT3 is comes with a 24 inch 610mm conveyor bottom Conveyor options include a 2 bar chain conveyor consisting of par...

Page 26: ...3 159 5 4051 108 2743 140 3556 14 173 0 4394 120 3048 190 4826 15 185 0 4699 132 3353 203 5156 16 195 5 4966 144 3658 NOTICE The Cab to Axle Tandem dimensions are only guidelines Consult federal state...

Page 27: ...33 248 7 0 367 10 4 13 4893 2219 270 7 6 400 11 3 14 5083 2306 292 8 3 429 12 2 15 5273 2392 316 8 9 464 13 2 16 5463 2478 338 9 6 381 14 1 PART WEIGHT APPROX Pounds Kilograms TAILGATE 425 500 192 8 2...

Page 28: ...es 7 Make sure spinner hopper will not contact any truck frame component before lifting dump body Open hoist control and slowly lift and lower dump body to check lift angle and range of motion Make su...

Page 29: ...fore making any adjustments 2 Detach spring 1 and remove clevis pin 2 from air brake yoke 3 Push yoke joint off of over center to open latch 4 Remove hairpin 3 and disconnect yoke 4 5 Turn upper yoke...

Page 30: ...n near feedgate handle Turn handle to adjust opening as necessary and replace pin General Operating Procedures Tailgate NOTICE Laying the tailgate flat is not recommended New Leader Manufacturing is n...

Page 31: ...if dump body is hoisted with a closed tailgate DANGER Check for overhead power lines and other obstructions before raising body Lower dump body before leaving job site CAUTION Make sure tailgate latc...

Page 32: ...pattern desired 3 Set feedgate opening to obtain the yield desired 4 Make sure hydraulic reservoir shut off valve is fully opened 5 Engage pump drive PTO 6 Drive at speeds that will allow engine to tu...

Page 33: ...ed Relieve pressure before disconnecting hydraulic lines or working system Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying p...

Page 34: ...ally tested at twice the recommended working pressure of the hose Test pressure should be held for not more than one minute and not less than 30 seconds When test pressure is reached visually inspect...

Page 35: ...spraying through openings at the rear end of sill or from front outside body when access clearance is adequate Do this at least once a week and after each time the unit is washed Allow to dry before l...

Page 36: ...atching on sub frame parts Bent or distorted chain bars will cause damage to the body as well Straighten or replace bent or distorted chain bars immediately Main Conveyor Loosen cap screws located und...

Page 37: ...bolts are tightened to recommended torque Hoist Cylinder Cylinder should be lubricated by pumping grease into the zerk slowly until slight bead forms around the seals This bead indicates adequate lub...

Page 38: ...0 C 107 F 41 7 C 100 SSU 200 SSU 300 SSU 150 F 66 6 C 116 F 46 1 C 100 SSU 200 SSU 450 SSU 165 F 73 9 C 130 F 54 5 C 100 SSU 200 SSU 600 SSU 182 F 83 3 C 145 F 62 8 C 100 SSU 200 SSU If because of nec...

Page 39: ...ulics Reservoir 1 Oil Check Daily Change Annually Filter 1 Check Daily Change Element when Indicated Red Tailgate Hinge Pins 2 Oil Monthly Latch Pivots 2 Grease Gun Monthly Latch Yoke Threads 2 Oil Mo...

Page 40: ...speed is not adequate to provide sufficient flow to maintain spinner speed Increase engine speed 9 Insufficient hydraulic oil flow at normal driving speeds Install higher percent PTO or use larger pu...

Page 41: ...RKS 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS TORQUE FOOT POUNDS CAP SCREW SIZE GRADE 2 GRADE 5 GRADE 8 DRY LUBE DRY LUBE DRY LUBE 1 4 5 4 8 6 12 9 5 16 11...

Page 42: ...42 www NewLeader com 800 363 1771 316536 AA A XT3 TYPE III This page is intentionally left blank Notes...

Page 43: ...from the transportation company No responsibility is assumed for delay or damage to merchandise while in transit Our responsibility ceases upon delivery of shipment to the transportation company from...

Page 44: ...44 www NewLeader com 800 363 1771 316536 AA A XT3 TYPE III Cradle Body...

Page 45: ...ble 10 1 300359 AB Cylinder Hydraulic Hoist Double 11 1 300359 AC Cylinder Hydraulic Hoist Double 12 1 300359 AD Cylinder Hydraulic Hoist Double 13 1 300359 AE Cylinder Hydraulic Hoist Double 14 1 300...

Page 46: ...Hinge Wldmt Angle 1 2 88609 Block Hinge Greaseless 2 300399 Block Hinge Greaseable 2 3 88605 Bearing Sleeve Greaseless Hinge 2 4 88612 Pin Wldmt Hinge 2 5 20695 Cap Screw 1 2 x 1 1 2 2 6 20714 Washer...

Page 47: ...AA 88923 AA Prop Wldmt Body Lower LH 1 3 88923 AB 88923 AB Prop Wldmt Body Lower RH 1 4 89522 89522 Cap Screw 1 2 x 1 3 4 GR 8 8 5 20714 20714 Washer Lock 1 2 8 6 89643 89643 Nut Hex 1 2 8 7 89970 899...

Page 48: ...x 1 1 2 2 7 20676 42034 Nut Lock 1 4 2 8 20572 44483 Screw 10 x 3 4 4 9 20709 44451 Washer Lock 10 4 10 20641 47295 Nut Hex 10 4 11 20366 36411 Bolt Carriage 1 2 x 1 1 2 2 12 20695 36426 Washer Flat...

Page 49: ...Cab Shield Wldmt 78 x 40 1 306261 AE 306262 AE 309449 AE Cab Shield Wldmt 84 x 16 1 306261 AF 306262 AF 309449 AF Cab Shield Wldmt 84 x 22 1 306261 AG 306262 AG 309449 AG Cab Shield Wldmt 84 x 32 1 3...

Page 50: ...50 www NewLeader com 800 363 1771 316536 AA A XT3 TYPE III Side Boards Bolt In Body...

Page 51: ...LH 11 1 302590 AF 302591 AF RH 11 1 302590 AG 302591 AG LH 12 1 302590 AH 302591 AH RH I 12 1 302590 AM 302591 AM LH 13 1 302590 AN 302591 AN RH 13 1 302590 AK 302591 AK LH 14 1 302590 AL 302591 AL R...

Page 52: ...3 1771 316536 AA A XT3 TYPE III Mounting Body ITEM PART NO DESCRIPTION QTY 1 88926 Guide Body Down 2 2 89522 Cap Screw 5 13NC X 1 75 GR8 4 3 20714 Washer Lock 1 2 4 4 89643 Nut Hex 5 13NC GR 8 4 5 206...

Page 53: ...t Red Round 5 97635 Light Red Round LED 5 4 89991 Grommet Oval 4 5 89992 Grommet Round 5 6 89993 Junction Box 1 7 89994 Fitting Compression 1 8 89995 Fitting Compression 2 9 89996 Fitting Compression...

Page 54: ...ubrication ITEM PART NO DESCRIPTION QTY 1 301336 Fitting 90 Male Swivel 1 8 NPT 2 2 6069 Zerk Grease 2 3 301332 Connector Bulkhead 2 4 301333 Nut Lock Connector 2 5 301334 Fitting Straight Male 1 4 NP...

Page 55: ...55 XT3 TYPE III www NewLeader com 800 363 1771 316536 AA A Body Lubrication Cont Lubrication...

Page 56: ...ber 1 5 301332 Connector Bulkhead AR 6 301333 Nut Lock Connector AR 7 6069 Zerk Grease AR 8 301334 Fitting Straight Male 1 4 28 AR 9 301335 Fitting 90 Male 1 4 28 2 10 301336 Fitting 90 Male Swivel 1...

Page 57: ...36399 Cap Screw 3 8 x 1 1 4 1 6 307024 307024 Modification Air Tailgate 1 7 88773 88773 Eyebolt Tension 1 8 20693 36425 Washer Flat 3 8 1 9 20644 36414 Nut Hex 3 8 3 10 88604 88604 Spring Extension 1...

Page 58: ...58 www NewLeader com 800 363 1771 316536 AA A XT3 TYPE III Tailgate w Feedgate Tailgate...

Page 59: ...6420 36420 Washer Lock 3 8 6 9 20644 36414 36414 Nut Hex 3 8 6 10 20129 36539 36539 Cap Screw 1 2 x 1 1 2 4 11 20695 36426 36426 Washer Flat 1 2 4 12 20680 39016 39016 Nut Lock 1 2 4 13 88780 88780 88...

Page 60: ...S 304 SS 89855 97513 309416 Feedgate Assy Rear 1 96500 97514 309417 Feedgate Wldmt Rear 1 2 88652 88652 309420 Retainer Sealer 1 3 88651 88651 88651 Belt Sealer 1 4 20005 36395 36395 Cap Screw 1 4 x 1...

Page 61: ...61 XT3 TYPE III www NewLeader com 800 363 1771 316536 AA A This page is intentionally left blank Notes...

Page 62: ...63 1771 316536 AA A XT3 TYPE III UNIT FRONT MIDDLE REAR Type I II Type III 09 10 10 44 5 56 5 NA 10 11 11 56 5 56 5 NA 11 12 12 56 5 68 5 NA 12 13 13 68 5 68 5 NA 13 14 14 49 44 5 56 5 14 15 15 49 56...

Page 63: ...ldmt Front 2 4 20145 Cap Screw 1 2 x 5 1 2 4 5 20714 Washer Lock 1 2 4 6 20646 Nut Hex 1 2 4 7 301578 AA Frame Wldmt Screen 10 1 301578 AB Frame Wldmt Screen 11 1 301578 AC Frame Wldmt Screen 12 1 301...

Page 64: ...64 www NewLeader com 800 363 1771 316536 AA A XT3 TYPE III Domed Screens...

Page 65: ...D Screen Wldmt Domed 132 1 301421 AE Screen Wldmt Domed 144 1 301421 AF Screen Wldmt Domed 158 1 2 301432 Spacer Wldmt Rear 2 3 301431 Spacer Wldmt Front 2 4 20145 Cap Screw 1 2 13x 5 1 2 4 5 20714 Wa...

Page 66: ...5618 BOC Assy 4 28 Specify Length Includes 1 4 6 8 1 305630 Chain Wldmt 4 28 Specify Length 1 2 88942 Belt Specify Type Length 1 3 36697 Pin Clevis AR 4 20817 Pin Cotter 1 8 x 1 AR 5 73317 Lacing 23 W...

Page 67: ...PE III www NewLeader com 800 363 1771 316536 AA A ITEM PART NO DESCRIPTION QTY 1 300360 Chain Wldmt 3 28 Specify Length 1 2 36697 Pin Clevis AR 3 20817 Pin Cotter AR AR As Required 3 Bar Chain Conveyo...

Page 68: ...68 www NewLeader com 800 363 1771 316536 AA A XT3 TYPE III NOTE RH Access Cover Removed for Clarity Drive Idler Conveyor...

Page 69: ...age 3 8 x 1 SS 5 13 20712 36420 Washer Lock 3 8 SS 13 14 20644 36414 Nut Hex 3 8 SS 5 15 20719 20719 Washer Lock 1 2 16 88782 88782 Shaft Drive Main Rear 1 17 42279 42279 Key Square 1 2 x 2 1 2 1 18 8...

Page 70: ...CIS 1 1 1 33 30227 30227 Washer Lock Socket 1 2 2 34 89701 89701 Cap Screw Socket 1 2 13NC x 1 1 5 GR8 2 35 313083 313083 Cover Access RH 304 1 36 311172 311172 Seal V Ring 2 1 37 6465 6465 Bearing 4...

Page 71: ...71 XT3 TYPE III www NewLeader com 800 363 1771 316536 AA A This page is intentionally left blank Notes...

Page 72: ...72 www NewLeader com 800 363 1771 316536 AA A XT3 TYPE III Chain Shield 4 BOC Conveyor...

Page 73: ...5 AI 98825 AI 310057 AI Chain Shield Assy 4 LH 14 1 300365 AK 98825 AK 310057 AK Chain Shield Assy 4 LH 15 1 4 300365 AB 98825 AB 310057 AB Chain Shield Assy 4 RH 10 1 300365 AD 98825 AD 310057 AD Cha...

Page 74: ...74 www NewLeader com 800 363 1771 316536 AA A XT3 TYPE III Chain Shield 3 Bar Chain Conveyor...

Page 75: ...C Chain Shield Assy 3 12 1 300353 AD 98826 AD 309448 AD Chain Shield Assy 3 13 1 300353 AE 98826 AE 309448 AE Chain Shield Assy 3 14 1 300353 AF 98826 AF 309448 AF Chain Shield Assy 3 15 1 4 300353 AA...

Page 76: ...58 AB Cover Wldmt Conveyor 11 1 300558 AC Cover Wldmt Conveyor 12 1 300558 AD Cover Wldmt Conveyor 13 1 300558 AE Cover Wldmt Conveyor 14 1 300558 AF Cover Wldmt Conveyor 15 1 300558 AG Cover Wldmt Co...

Page 77: ...Tank Wldmt Oiler 1 2 21980 21980 Cap Vented 1 3 20003 36393 Cap Screw 1 4 x 3 4 4 4 20710 36418 Washer Lock 1 4 4 5 20642 36412 Nut Hex 1 4 4 6 21982 21982 Valve Shut Off 1 7 89967 89967 Fitting Elbo...

Page 78: ...onveyor 10 1 88823 AB 300310 AB Pan Under Conveyor 11 1 88823 AC 300310 AC Pan Under Conveyor 12 1 88823 AD 300310 AD Pan Under Conveyor 13 1 88823 AE 300310 AE Pan Under Conveyor 14 1 88823 AF 300310...

Page 79: ...inner Frame Patch Pan Rear Spinner ITEM PART NO DESCRIPTION QTY CS 304 SS 201 SS 1 88951 97537 97537 Tube Wldmt Mount Rear 2 2 88953 97539 97539 Pipe 1 4 x 1 1 4 2 3 88954 97540 97540 Plate Adjusting...

Page 80: ...AB Spinner Assy Steel w o Baffles 1 14 88966 AB 88966 AB 88966 AB Pipe Retainer Hanger 1 15 88965 88965 88965 Retainer Wldmt Hanger 1 16 20133 42454 42454 Cap Screw 1 2 x 2 1 4 2 17 20680 39016 39016...

Page 81: ...7 Disc Assy Spinner Steel Includes 22 23 27 30 88396 88396 88396 Disc Assy Spinner Poly Includes 22 26 1 89876 97542 310071 Frame Wldmt Spinner 1 2 20065 36293 36293 Cap Screw 3 8 x 3 4 12 3 20067 363...

Page 82: ...76884 Pin Cotter 4 18 20003 36393 Cap Screw 1 4 x 3 4 16 19 20676 42034 Nut Lock 1 4 16 20 21011 21011 collar Set 3 8 4 21 21423 21423 X1 Washer 1 4 Special 8 22 34853 34856 Spinner Urethane Poly Onl...

Page 83: ...Spinner Steel Includes 17 18 22 25 88396 88396 88396 Disc Assy Spinner Poly Includes 17 21 1 89876 97542 310071 Frame Wldmt Spinner 1 2 20065 36293 36293 Cap Screw 3 8 x 3 4 12 3 20067 36398 36398 Ca...

Page 84: ...691 36423 36423 Washer Flat 1 4 14 16 20676 42034 42034 Nut Lock 1 4 10 17 34853 34853 34853 Spinner Urethane Poly Only 1 9098 9098 9098 Disc Distributor Steel Only 1 18 88002 88002 88002 Hub Spinner...

Page 85: ...85 XT3 TYPE III www NewLeader com 800 363 1771 316536 AA A This page is intentionally left blank Notes...

Page 86: ...86 www NewLeader com 800 363 1771 316536 AA A XT3 TYPE III Decals 15 16 15 16 2 3 2 1 6 6 8 11 14 5 10 4 5 13 11 14...

Page 87: ...eyor Chain Life 1 8 96706 Decal Scale Rear Feedgate 1 9 NOT USED 10 39138 Decal Warning High Pressure Hazard 1 11 39200 Decal Warning Slipping Hazard 2 12 NOT USED 13 150034 Decal Caution Operation Ma...

Page 88: ...300481 AA Tank Wldmt Fender 35 Gal LH 1 300481 AB Tank Wldmt Fender 35 Gal RH 1 300481 AC Tank Wldmt Fender 65 Gal LH 1 300481 AD Tank Wldmt Fender 65 Gal RH 1 300481 AE Tank Wldmt Fender 95 Gal LH 1...

Page 89: ...89 XT3 TYPE III www NewLeader com 800 363 1771 316536 AA A This page is intentionally left blank Notes...

Page 90: ...n Assy 5 16 1 3 302206 307309 Pin Discharge Chute 1 4 302205 307310 Strip Wear 1 5 86878 86878 Pin Hair 3 3 4 x 178 1 6 302213 307311 Plate Chain Hook 1 7 20067 36398 Cap Screw 3 8 16 NC x 1 4 8 20712...

Page 91: ...91 XT3 TYPE III www NewLeader com 800 363 1771 316536 AA A ITEM PART NO DESCRIPTION QTY 1 88990 Pan Wldmt Patch 1 2 20129 Cap Screw 1 2 x 1 1 2 2 3 20646 Nut Hex 1 2 2 Patch Pan Accessories...

Page 92: ...92 www NewLeader com 800 363 1771 316536 AA A XT3 TYPE III Sand Bagger Accessories...

Page 93: ...SS 4 5 20673 Nut Wing 3 8 SS 4 6 36408 Bolt Carriage 3 8 x 1 SS 4 7 88994 Belt Wiper Rear Outer 1 8 88652 Retainer Sealer Feedgate 1 9 36394 Cap Screw 1 4 x 7 8 SS 4 10 36418 Washer Lock 1 4 SS 4 11...

Page 94: ...oolbox Wldmt Fender Mounted 27 1 2 98892 AA 98892 AC Lid Wldmt Toolbox 47 122 AR 98892 AB 98892 AD Lid Wldmt Toolbox 85 1 98892 AF Lid Wldmt Toolbox 27 1 3 84280 84280 Strip Rubber 1 4 x 3 4 per foot...