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www.NewLeader.com

(800) 363-1771

313967-I

SPREAD PATTERN

Header

WARNING

Use great caution while working around the spreader.  Contact with spinners and other 

moving parts is very dangerous.  Do not adjust while machinery is moving, wear eye 

protection and avoid discharge from spinners.  Do not ride on moving spreader.

A Catch Test is required prior to each season, before using a new product, or if a significant visible 

change has occurred with a product.  

Spread Pattern

NOTE: An optional calibration chute (P/N 312688) is available to simplify the catch test process. The 

calibration chute fits all New Leader spreader models with 30” wide conveyor bottoms. Contact your 
local New Leader dealer for details.

WARNING

To prevent injury, disable the spinners by unplugging the PWM valve before beginning 

the catch test procedure.

1.  Disable the spinners by unplugging the PWM valve(s).
2. 

Move the spinner assembly to the 4” (102mm) position.

3.  Remove the Material Divider back plate, and Vane Assembly (if applicable). Install calibration chute if 

available.

4.  Position an end loader or other suitable device beneath the spinners to catch material.
5. 

Load material into all applicable bins.

6. 

Prime the conveyor as specified per the controller.

• If using a calibration chute, run the conveyor just until material reaches the end. Remove any 

excess material that falls into the catching device.

• If not using a calibration chute, run the conveyor until the spinner discs are full of material. 

Remove any excess product from the catching device. Do not remove material from spinner discs.

7.  Measure the depth of material on the end of the conveyor to verify the constant number  feedgate 

height information entered into the controller. Adjust feedgate height or recalibrate feedgate as 
necessary.

8.  Verify that all other product settings entered into the controller are correct.
9. 

Select the correct bin in the controller for the first bin to be tested. Enter the anticipated weight of 

product to be dispensed from the conveyor.

10. 

Start the engine and engage hydraulics. Allow to run for several minutes to bring hydraulic oil up to 

operating temperature. Bring engine up to operating RPM.

11.  Following the setup wizard on the controller, run the catch test. The conveyor will start dispensing 

material, and automatically shut off when the estimated amount of product is dispensed.

12.  If not using a calibration chute, leave the material on the spinner discs. Weigh the amount of 

product that the conveyor actually dispensed into the catching device, and note the result.

13.  Enter the actual weight of material dispensed into the controller. The controller will then 

automatically perform the calibration.

14.  Repeat Steps 5 - 12 for all other applicable bins, if an insert bin is installed.
15.  Once satisfactory results have been achieved for all applicable bins, turn the engine off, replace the 

back plate on the Material Divider, return the spinner assembly to its original position setting, and 
plug the PWM valve(s) back in.

NOTE: For more information on controller operations and setup, contact your local dealer.

Catch Test

The CFR number, or cubic feet per revolution number, is a calibration number entered into the controller 

to determine rate output from the spreader’s conveyor. A catch test is performed to verify accurate rate 

output per the controller.

Summary of Contents for L4000G4

Page 1: ...s 7 Measure the depth of material on the end of the conveyor to verify the constant number feedgate height information entered into the controller Adjust feedgate height or recalibrate feedgate as necessary 8 Verify that all other product settings entered into the controller are correct 9 Select the correct bin in the controller for the first bin to be tested Enter the anticipated weight of produc...

Page 2: ... 2 NOTE If desired a material calibration kit is available to aid in measuring product quality Contact your local dealer for details WARNING Use great caution while working around the spreader Contact with spinners and other moving parts is very dangerous Do not adjust while machinery is moving wear eye protection and avoid discharge from spinners Do not ride on moving spreader NOTICE Spinner asse...

Page 3: ...n The spreader to be tested must be in good mechanical condition and properly adjusted Refer to operator s manual for details All damaged and worn parts must be replaced Spinner discs and fins must be free of any material build up rust or paint Fill the hopper with the material to be spread Run the material out to the end of the conveyor Set the feedgate and the in cab controller to deliver the re...

Page 4: ...ty Ground Speed mph Rate lbs Feedgate in Spinner Frame Setting Spinner RPM Lime 90 11 1000 5000 6 5 600 2000 8000 12 5 600 Urea 46 18 110 2 5 4 800 225 2 5 3 5 800 450 2 5 2 5 800 Corn Blend 53 18 125 2 5 3 5 800 250 2 5 2 5 800 500 2 5 0 7 800 All other fertilizer types and blends 64 18 150 2 5 3 5 800 300 2 5 2 5 800 600 2 5 1 2 800 15 mph when using high performance HP hydraulics ...

Page 5: ...67 90 Straight 41 5 10am Figure 1 Select an area for testing measuring at least 120 feet x 200 feet 37 m x 61 m and with a slope of less than two degrees All testing should be done when the wind velocity is less than 5 MPH 8 05 km If wind is present testing must be done with spreader traveling parallel within 15 degrees to the wind direction Do not allow loaded spreader to sit for more than one ho...

Page 6: ...5 0 8m 100 100 75 75 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110 0 120 120 60 60 Figure 2 Four Wheeled Vehicles Three Wheeled Vehicles For three wheeled application vehicles straddling the center tray is not possible Place the center collection tray beneath the vehicle just behind the front tire when the spreader is in position at the beginning of the course See Figure 3 Engage...

Page 7: ...x on the data sheet under the corresponding tray position and graph the spread pattern profile See Figure 4 313964 A Temperature F lbs acre Spinner Speed RPM Controller Vehicle Speed MPH Controller Swath Width 10 15 20 25 30 35 40 45 50 55 0 10 15 20 25 30 35 40 45 50 55 1 2 3 4 5 6 7 1 2 3 4 5 6 7 60 60 3 5 3 0 3 0 3 03 0 3 0 3 0 2 5 2 5 2 5 2 5 2 5 1 50 5 2 5 2 5 2 0 1 5 0 5 Figure 4 Looking at ...

Page 8: ... Move the spinner rearward away from conveyor Light Outside Vehicle s Tire Tracks RATE ACRE 1 Check spinner fins for material buildup rust or paint 2 Increase spinner RPM 3 Move spinner fins to 2 3 2 3 positions See Figure below Pattern Off Center RATE ACRE 1 Check to see feedgate is level and free of caked material 2 Make sure hillside divider spinner assembly and material divider are mounted squ...

Page 9: ...the average amount at the center of the pattern In the example shown in Figure 8 these points are located 45 to the left of center and 45 to the right of center The distance between these two points 90 represents the driving centers to use NOTE Once the effective swath width has been established a change in the controller may be required 313964 A Temperature F lbs acre Spinner Speed RPM Controller...

Page 10: ...er the center of the trays down the AB line 5 Drive through the row of trays and switch back once again driving past the trays on the opposite side at an equal distance from the AB line as the first pass R20 R30 R40 R50 R60 R70 R80 R90 R100 R110 L20 L30 L40 L50 L60 L70 L80 L90 L100 L110 0 75 11 3m 75 11 3m OPTIMUM DRIVING CENTER EFFECTIVE SWATH WIDTH OPTIMUM DRIVING CENTER EFFECTIVE SWATH WIDTH AB...

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