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LED Li-ion battery Miner's lamp booklet

 

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THANK YOU FOR YOUR BUSINESS!

                                                            10    -    7                             

5.  notes in the daily usage of the lamp: 

a.  When the lamp ”short circuits” during use, the protection circuit will immediately cut off power from the lamp within 15ms. 

After the fault has been rectified, the lamp is safe for use. 

b.  Please do not store lamps in an environment with temperature above 60ºC. 

c. 

The lamps should be stored in the low temperature and dried environment. If you need to stock them for a long time, please 

charge them once every six month to 50% capacity. 

Maintenance 

You are not allowed to open the lamp. If you must open the lamp to check and fix it, please open it following the steps below. 

However, the parts of the Li-ion battery are in a sealed housing and must not be opened by any means. Should there be 

something wrong with the battery, please contact the manufacturer. DO NOT attempt to fix the battery by yourself. The LED light 

is durable and as such may not be opened if working properly. 

1. 

Open the head lamp

Use the triangle key to unscrew the triangle safety screw to open the head lamp cover.

 

2. 

Parting steps

: Part the parts one by one: the head lamp cover glass, the sealed ring of the head lamp cover, the light power 

united parts. You now have access to the inside of the head lamp.   

3. 

Checking inside of the head lamp

: After parting the head lamp parts you can check the inside of the head lamp now. 

4. 

Checking charging connection

: Use the furcation screw puller to roll down the screw on the charging connection, put 

down the charging connection, take out inside little cap clip, secure spring piece, charger switch and the insulated plastic 

piece. To check the charge connection point if in good situation.   

5. 

Checking main cable

: Use the spanner to put down the screw which firm the cable with the head lamp, use the screwdriver 

to pull down the welding piece in the edge of the cable, loosen the drag resistance cord, then you can put down the cable 

from the head lamp. If the cable inside the engagement of the head lamp is damage, please cut the damage part and cut 

down about 30mm of the new rubber protective bushing, to make a new engagement twist in the place 8mm from the top of 

the cable. Weld new welding piece on the top of the cable, and then connect with anode and cathode, be careful not to swap 

the terminals. 

6. 

After checking as above steps, assemble the head lamp backwards. 

Handling faults 

If there’s happen abnormal situation in the using of the lamps, please take a serious checking to find out the cause and handle it. 
The normal steps as following: 

1. 

lower capacity or not enough working hours: 

cause Handling 

method 

Not charge enough 

Check the charge points first then charge in the regulate way   

KL5M: working current is 0.35A 

KL5M miner’s lamp normally is not needed to replace the LED. 

 

2. 

current is too low or no current in charging 

Cause  

Handling method 

Loose in the connection points so increase the resistance  Checking all the connection point and fix the fault point 
Cut off inside the cable 

Ask  the  manufacture  for fix for most of the lamp except the cable 
connect with the lamp can fix by yourself 

 

3. 

the charging current is still the same high in the end of charging, storage battery is heated 

cause Handling 

method 

bad insulated in the outside of the lamp and cause short 
circuit 

Check the function of the insulated and other places which possible 
to cause short circuit 

Short circuit inside the storage battery 

Ask  the  manufacture  for  fix for most of the lamp except the cable 
connect with the lamp can fix by yourself 

Inside the head lamp the anode and cathode connect 
with wrong way 

Correct the connect way of anode and cathode 

 

4. 

the head lamp can’t rotate freely on charge plug 

    This is because the charge switch inside the head lamp is broken. When handling it, please remove the screw from the cap clip 

first then remove the cap clip. Replace the charge switch and re-assemble the unit. 

Summary of Contents for GWB-15

Page 1: ...ety Lamp 2 Product features 2 Technical parameter and specification 2 GWB 15 Portable Charger 3 Charging theory 3 Technical Specifications 3 Usage guide 3 Packing of the KL5M and GWB 15 3 KCLA Series...

Page 2: ...rable and strong The lamp is capable to endure at strong power attacked the perfect of protection for Li ion battery over charge discharge design strengthen the reliability of the lamp The miner s lam...

Page 3: ...attery is charged enough it automatically powered off to stop charging and charger indicator display as green color Note you can charge at any time no need to wait to charge after use up the power bri...

Page 4: ...et Charging theory for each unit Constant current constant voltage charging the charging current is 1000mA 100mA voltage is 4 2V 0 05V charging time is about 6 12 hours The circuit designed with perfe...

Page 5: ...wise to make the charger and the lamp firmly connect with the cathode and anode And the charger indicator is red color means this unit normally charging Use the same way to test other points Now you c...

Page 6: ...fundamental CC CV if charge on the charge rack the charging voltage is 4 2 0 05V the charging current is 1A at the beginning and drops to almost zero less than 0 1A at the end of the charge The step...

Page 7: ...n the edge of the cable loosen the drag resistance cord then you can put down the cable from the head lamp If the cable inside the engagement of the head lamp is damage please cut the damage part and...

Page 8: ...LED Li ion battery Miner s lamp booklet THANK YOU FOR YOUR BUSINESS 10 8 KL5M part drawing...

Page 9: ...LED Li ion battery Miner s lamp booklet THANK YOU FOR YOUR BUSINESS 10 9 CE Certification KL5M...

Page 10: ...LED Li ion battery Miner s lamp booklet THANK YOU FOR YOUR BUSINESS 10 10 CE Certification GWB 15...

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