New Yorker AP-U AP-110U-N, Installation, Operating And Service Instructions

Page 1: ...call your heating contractor When seeking information on boiler provide Boiler Model Number and Serial Number as shown on Rating Label Installation Operating and Service Instructions for Manual Conten...

Page 2: ...NSI NFPA 31 Installation of Oil Burning Equipment for recommended installation practices Burning Equipment for recommended installation practices B Current Edition of American National Standard ANSI N...

Page 3: ...stall Limit Sensor may result in property damage personal injury or loss of life due to elevated operating temperatures and or pressures This boiler is NOT suitable for installation on combustible flo...

Page 4: ...proved chimney or vent system in good condition Serious property damage could result if the boiler is connected to a dirty or inadequate chimney or vent system The interior of the chimney flue must be...

Page 5: ...ler Dimensional Data Boiler Model Number Dimension A Water Capacity gallons Approx Shipping Weight lb AP 110U N T 34 9 16 10 1 300 AP 154U N T 41 15 4 355 Note Maximum Working Pressure Water 30 PSI sh...

Page 6: ...H MBH 1 Round In Dia Rectangle In x In Height Ft AP 110U N T 0 75 110 95 83 86 2 6 8 x 8 15 AP 154U N T 1 10 154 139 117 86 0 6 8 x 8 15 1 MBH refers to thousands of BTU per hour 2 Based on Standard T...

Page 7: ...TALLATION provide a solid elevated base such as concrete if floor is not level or if water may be encountered on floor around boiler WARNING DO NOT support boiler by placing blocks at the four 4 corne...

Page 8: ...on 5 For boiler located in a confined space or an unconfined space in a building of unusually tight construction provide outdoor air with the use of two permanent openings which communicate directly o...

Page 9: ...indicated in Figure 2 2 These dimensions will assure that the boiler jacket will be at least 18 from the side and rear walls and 48 from the front wall as required by ANSI NFPA 31 3 Fasten shield to c...

Page 10: ...o supply sufficient flow GPM to allow a 20 F temperature differential in the system When sizing the system circulator the pressure drop of all radiators baseboard and radiant tubing and all connecting...

Page 11: ...ve is installed as shown in Figure 5 Safety relief valve discharge piping must be piped near floor to eliminate potential of severe burns DO NOT pipe in any area where freezing could occur DO NOT inst...

Page 12: ...12 110839 01 8 20 AP U Installation Service Manual Figure 3 3 Recommended Boiler Piping for Circulator Zoned Heating Systems Supply Side Circulator 3Water Piping and Trim continued...

Page 13: ...13 110839 01 8 20 AP U Installation Service Manual Figure 3 4 Boiler Piping for Zone Valve Zoned Heating Systems Supply Side Circulator 3Water Piping and Trim continued...

Page 14: ...heater but to piping and fixtures plus the many other benefits derived from soft water Boiler Model Tankless Heater Model S 5A GPM PSID AP 110U T 3 15 AP 154U T 3 25 3Water Piping and Trim continued...

Page 15: ...fuel to be burned and sends less heat up the chimney A new boiler probably has a higher efficiency than the boiler being replaced That probably means that the stack temperature from the new boiler wil...

Page 16: ...16 110839 01 8 20 AP U Installation Service Manual Figure 4 1 Recommended Smokepipe Arrangement and Chimney Requirements Figure 4 2 Draft Regulator Locations 4Venting continued...

Page 17: ...large furniture away from thermostat so there will be free movement of room air around this control Connect the thermostat to the T T terminals on the control WARNING The maximum allowable current for...

Page 18: ...18 110839 01 8 20 AP U Installation Service Manual Figure 5 1 Schematic Wiring Diagram 5 Electrical continued...

Page 19: ...19 110839 01 8 20 AP U Installation Service Manual 5 Electrical continued Figure 5 2 Schematic Wiring Diagram...

Page 20: ...mpression fittings 4 Use of a high efficiency micron filter Garber or equivalent in addition to conventional filter is highly recommended Figure 6 1 Single Pipe Installation B SINGLE PIPE OIL LINES 1...

Page 21: ...llation Lift H See Figure Maximum Length of Tubing H R See Figure 3 8 OD Tubing 3 GPH 1 2 OD Tubing 3 GPH 0 84 100 1 78 100 2 73 100 3 68 100 4 63 100 5 57 100 6 52 100 7 47 100 8 42 100 9 36 100 10 3...

Page 22: ...epeat this step until all zones have been purged At completion open all zone valves i Close purge valve continue filling the system until the pressure gauge reads 12 psi Close shut off valve in cold w...

Page 23: ...ary see Burner Specifications Table 7 1 2 BECKETT AFG BURNERS This Beckett AFG burner is equipped with a non adjustable Fixed F Series Head the number is stamped on the head a Remove Gun Assembly b Ve...

Page 24: ...RESET BUTTON on Oil Primary Control and release 3 READJUST THE AIR DAMPER SETTING air Band Air Shutter Air Gate on the burner for a light orange colored flame while the draft over the fire is 0 02 Us...

Page 25: ...n of all boiler controls must be checked particularly the primary control and high limit control 2 VERIFY OIL PRIMARY CONTROL FEATURES using procedures outlined in Instructions furnished with control...

Page 26: ...flame present see chart below Flame Detection Range Normal 0 1600 ohms Limited 1600 ohms to lockout 3 CHECK OIL PRIMARY CONTROL CAUTION Due to the potential hazard of line voltage only a trained exper...

Page 27: ...hest setting b Allow burner to run until boiler water temperature exceeds high limit setting The burner should shut down and circulators continue running c Allow the temperature to drop below control...

Page 28: ...Recommended setting for Four zone systems 5 Recommended setting for Five zone systems HI Provides highest level of fuel savings E Optional Features NOTE The Program Mode Pro is accessed by turning th...

Page 29: ...tting the Well Type Elctro Well vs Standard Immersion Well When used to replace older temperature only controls the HyrdroStat can be installed on the existing well The Hydrolevel Elctro Well is requi...

Page 30: ...3 Push the Test Setting Button to Y to reset all features to the default settings 4 Reset LO TEMP and HI TEMP settings to desired temperatures 9 LED Legend and Test Settings Button a TEMP ACTIVE Indi...

Page 31: ...Smart HydroStat will reduce boiler temperature to conserve fuel The Economy feature is activated using the ECONOMY dial See How Thermal Targeting Works for more information f ECONOMY TARGET When the...

Page 32: ...on paper is inexpensive and obtainable from any chemical supply house or through your local druggist The pH should be higher than 7 but lower than 11 Add some of the washout chemical caustic soda if n...

Page 33: ...urner is shut down for an extended period of time 5 To recondition the heating system in the fall season after a prolonged shut down follow the instructions outlined in Section VII System Start Up Par...

Page 34: ...EAN THE FIRETUBES a Disconnect electric to burner and remove stack b For access to the firetubes pull top jacket panel off Remove brass nuts that hold canopy down Without taking off carriage bolts pul...

Page 35: ...ter as a minimum 2 Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Dampen RCF to be removed with light water spray to prevent fibers from becoming airborne Take steps to assure adequate...

Page 36: ...ect an air leak can have on CO2 readings 5 DIRT A fuel filter is a good investment Accidental accumulation of dirt in the fuel system can clog the nozzle or nozzle strainer and produce a poor spray pa...

Page 37: ...or relay is stuck closed see note below 2 Burner control will light then shut down after a short time then restart after one 1 minute a CAD cell is defective b Air leaking into oil line causing flame...

Page 38: ...are illuminated and the control is installed on a standard immersion well this is false reading caused by a loss of continuity between the sensor and the inside of the well tube Follow steps 1 and 2 a...

Page 39: ...ll times when the control is powered Check for 120 VAC on terminals L1 and L2 YES Is the Red LED LOW WATER On YES NO Is the Yellow LED HI TEMP On YES The Control is Sensing High Temperature The burner...

Page 40: ...ntinue to fire when there is a call from the thermostat or external zone Is the External Zone ZC ZR Calling for Heat YES The Control is Operating Normally NO Is the Low Limit Dial NO Set to OFF Check...

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Page 42: ...utor Should you require assistance in locating a New Yorker distributor in your area or have questions regarding the availability of New Yorker products or service parts please contact New Yorker Boil...

Page 43: ...110840 01 1 S 301 110841 01 1 1B Base Assembly 110842 01 1 1 1C Canopy Includes Cerafelt Strips and Hardware 110843 01 1 1 1D Turbulator Kit S 101 110844 01 16 S 301 110845 01 16 1E Combustion Chamber...

Page 44: ...Installation Service Manual NOTE Whenorderingpartsalwaysgivetheserialnumberandmodelnumbershownontheboiler Alsoprovidethe name of the part s shown below Figure 12 2 Service Parts Jacket and Trim 12 Se...

Page 45: ...e 105894 01 1 1 2D Limit Hydrolevel HydroStat 3250 Plus Non Heater 110849 01 1 1 Heater 110850 01 1 1 2E Electro Well 3 4 NPT x 4 110556 01 1 1 Not Shown Taco 007e Obtain Locally 1 1 Relief Valve Conb...

Page 46: ...46 110839 01 8 20 AP U Installation Service Manual SERVICE RECORD SERVICE PERFORMED DATE...

Page 47: ...47 110839 01 8 20 AP U Installation Service Manual SERVICE RECORD SERVICE PERFORMED DATE...

Page 48: ...48 110839 01 8 20 AP U Installation Service Manual...