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10 Battery Bank Installation 

10.1 Chapter 1: Important Safety Instructions 

SAVE THESE INSTRUCTIONS 

This manual contains important instructions that should be followed during installation and maintenance 
of the battery bank and batteries. 

An Important Notice 

• The battery bank which is supplied with a factory input plug can be safely connected to the wall receptacle 

by the user. 

• This battery bank is connected to an UPS. There will be voltage at the output terminals if the UPS is turned 

on even if the input AC Mains is not available. 

• Make sure that the AC Utility outlet is correctly grounded. 
• Do not try to repair the unit yourself, contact your local supplier or your warranty will be void. 
• Use a certified input power cable with the correct plugs and sockets for the appropriate voltage system. 
• To eliminate any overheating of the battery bank, keep all ventilation openings free from obstruction and do 

not place any foreign objects on top of the battery bank. Keep the battery bank 20 cm away from the wall. 

• Make sure the battery bank is installed within the proper environment as specified. (0-40°C and 30-90% 

non-condensing humidity) 

• Do not install the battery bank under direct sunlight. Your warranty will be void if the batteries fail due to 

overheating. 

• This battery bank is designed for indoor use only. 
• This battery bank is not designed for use in dusty, corrosive and salty environment . 
• The warranty for this battery bank will be void if water or other liquid is spilt or poured directly onto the 

battery bank. Similarly we do not warrant any damage to the battery bank if foreign objects are deliberately 
or accidentally inserted into the battery bank enclosure. 

• The battery will discharge naturally if the system is unused for a period of time. 
• It should be recharged every 2-3 months if unused. If this is not done, then the warranty will be null and 

void. During normal operation, the batteries will be automatically remained in charged condition. 

• Servicing of Batteries Should be Performed or Supervised by Trained Personnel with Knowledge of 

Batteries and the Required Precautions 

• When Replacing Batteries, Replace With the Same Quantity, Type & Capacity. 
• CAUTION – Do Not Dispose of Battery or Batteries in an open fire. The Battery May Explode. 
• CAUTION – Do not open or mutilate the batteries. The electrolyte from the batteries is toxic and harmful to 

the skin and eyes. 

• CAUTION – Risk of Electric Shock – Battery Circuit is not isolated from AC, hazardous Voltage may exist 

between battery terminals and ground. Test before touching with bare hands. 

• CAUTION – A Battery can present a Risk of Electrical Shock and High Short Circuit Current. The 

Following Precaution Should be Observed When Working on Batteries: 
A) Remove watches, rings, or other metal objects. 
B) Use tools with insulated handles. 
C) Wear rubber gloves and boots. 
D) Do not lay tools or metal parts on top of batteries. 
E) Disconnect charging source prior to connecting or disconnecting battery terminals 

Summary of Contents for 1000-3000VA

Page 1: ...User Manual 1000 3000VA single phase In Output Intelligent True On Line Uninterruptible Power Supply UPS For Corporate IT User Installation Guide...

Page 2: ...Intelligent True On Line Uninterruptible Power Supply UPS For Corporate IT User Installation Guide...

Page 3: ...1 UPS System Block Diagram 20 5 2 When Utility is Normal 21 5 3 When Utility is Abnormal Absent 21 5 4 Overload Condition 22 5 5 Inverter Failure 23 5 6 Inverter Internal Over temperature 23 5 7 Inver...

Page 4: ...0 3 2 Selecting Installation Position 36 10 3 3 Installation Instructions 37 10 3 4 Rack Mount installation 39 10 3 5 Storage Instruction 42 10 3 6 Replacing the Battery 42 10 3 7 Specifications 43 10...

Page 5: ...hould be recharged every 2 3 months if not in use to prevent battery self discharge The battery can be recharged when the UPS is connected to the utility suppl 6 Always switch off the UPS and disconne...

Page 6: ...re enables the UPS for integration even in the most difficult of environment with space constraints 2 This UPS is equipped with fully digitalized control logic for greater functionality and enhanced h...

Page 7: ...9 Site wiring fault LED Red LED illuminated indicates Live Neutral lines are connected wrongly or High Neutral Ground voltage 10 Battery Bad Weak LED Red LED illuminated indicates low battery power o...

Page 8: ...Dry Contact Signal inputs 4 Communication Card Options Slot 5 External Battery Connector 6 AC power connection socket 7 AC Outlets 8 Two programmable outlets 9 Utility Input fuse holder 10 Cooling Fa...

Page 9: ...ct Normal CF50 CF60 Mode 4 Fine turning of Output Voltage Regulation from 0 3 5 Bypass Sensitivity Select Sensitivity Low Sensitivity High 6 Synchronizing Select 3Hz 1Hz Inverter Freq synchronizing ra...

Page 10: ...al loads connected to the UPS 3 Outlet Turn On After AC Recovered select this option to automatically enable the outlet within the specified time after the utility is restored 4 Outlet Turn Off When B...

Page 11: ...hipment Notify the forwarder and dealer if there is damage The packaging is recyclable save it for reuse or dispose of it properly Remove the UPS from the carton box Check the package contents Standar...

Page 12: ...istance clearance from the rear panel of the UPS to avoid any obstructions 2 Do not block the air flow to the ventilation louvers of the unit 3 Please ensure the installation site is free from excessi...

Page 13: ...4 3 Tower Configuration Setup Step 1 Step 2...

Page 14: ...Step 3 Step 4...

Page 15: ...4 4 Rack Mount Configuration Setup Step 3 Step 4 Step 5...

Page 16: ...Step 6 Step 7...

Page 17: ...ndicating the UPS is in Battery Mode Connect a non critical load to the UPS outlets to confirm if the Battery is supplying power Repeat the test by switching on off the AC power source to ensure the U...

Page 18: ...ts or abnormal conditions The LED will automatically lights off 30 sec after the successful self test 4 5 5 Status Alarm Buzzer The following table helps to define some of the common UPS statuses with...

Page 19: ...4 5 6 Battery Replacement Step 1 Step 2 Step 3...

Page 20: ...Step 4...

Page 21: ...onditions indications Utility Normal Rectifier convert AC to DC battery LEDs charging Inverter convert DC to AC and supply to loads with clean stable power remain illuminated Utility Abnormal Rectifie...

Page 22: ...delay and turn off the charger and AC DC converter The inverter revert DC to AC to supply energy to the output load connected without interruption The LED will be illuminated 2 When Utility is back to...

Page 23: ...is equipped with electronics overload protection feature as standard If the UPS loading is 105 120 of its capacity it will switch to bypass mode in 30 seconds to protect the Inverter If overload cond...

Page 24: ...ting after the short circuit condition is eliminated 5 6 Inverter Internal Over temperature If the UPS experiences internal over temperature when Utility is normal it will switch to bypass loop The UP...

Page 25: ...n cables due to broken cable insulator Replace the cables in necessary 3 Er11 UPS Over Temperature 3 Remove any objects obstructing the ventilation louvers Verify if the cooling fans are working prope...

Page 26: ...UPS and call for service UPS is unable to Check that the battery connectors are provide backup fully engaged Allow the battery to power source recharge if the batter is weak If problem persist after...

Page 27: ...onnect Er28 Bypass overload Er31 EEPROM s data not conform to the Jumper Setting 7 Bundle Software Installation Guide 7 1 Hardware Installation 1 Connect the male connector of RS232 USB cable to the U...

Page 28: ...system NEWAVE has found it important to have a complete solution for its UPS and is able to offer a wide range of monitoring remote controls for assuring the maximum protection degree to the NEWAVE cu...

Page 29: ...server shutdown under NT UNIX and other operating systems The service programs are generally delivered as a single licence To use a single CD ROM to shutdown multiple servers you have to purchase addi...

Page 30: ...residual battery autonomy time downtime or by a countdown timer which is started at the beginning of the alarm A shut down is therefore possible without extra input from the operator and is fully sof...

Page 31: ...are Unix Linux please contact your local dealer for suitable software All the communication ports including optional cards can be active use simultaneously to monitor the UPS status However only 1 com...

Page 32: ...ion Cards The UPS rear panel is equipped with a ready plug and play optional communication card slot to accommodate either a AS400 Dry Contact card or SNMP Web card These optional communication cards...

Page 33: ...wn UPS positive signal Pin 10 Shutdown UPS negative signal To Shutdown the UPS supply a DC voltage of between 5 5V 25V to Pin 9 use as terminal and Pin 10 use as terminal 9 2 SNMP Cards Both SNMP card...

Page 34: ...ty environment The warranty for this battery bank will be void if water or other liquid is spilt or poured directly onto the battery bank Similarly we do not warrant any damage to the battery bank if...

Page 35: ...erminal of the 2nd or next battery bank connected 3 UPS BAT To the UPS DC terminal or the next battery bank 4 DC Breaker 1 Battery Over current Protection Breaker 2 To easy swappable battery please pu...

Page 36: ...installation Retain the packing material for future use 10 3 1 Unpacking 1 Take the battery bank out of the PE foam 2 Remove the packing materials Note The battery bank module is approx 12 5 50 kgs be...

Page 37: ...the rear panel of the battery bank from the wall or other obstructions 2 Do not block the air flow to the ventilation openings of the unit 3 Please ensure the installation site environmental conditio...

Page 38: ...10 3 3 Installation Instructions Tower installation Stand alone unit Step 1 Step 2...

Page 39: ...Use with UPS Step 1 Step 2...

Page 40: ...10 3 4 Rack Mount installation Step 1 Step 2...

Page 41: ...Step 3 Step 4...

Page 42: ...Second Battery First Battery Bank UPS Connect DC Cable...

Page 43: ...ate 15 to 30 C 5 to 86 F the batteries should be charged for 12 hours every 6 months by plugging the UPS power cord into the wall receptacle Repeat this every 3 months under high temperature 30 to 45...

Page 44: ...Step 3 Step 4 10 3 7 Specifications...

Page 45: ...10 3 8 Recycling the Used battery Contact your local recycling or hazardous waste center for information on proper disposal of the used battery...

Page 46: ...11 Technical Specifications...

Page 47: ...TECHNICAL SPECIFICATIONS POWERVARIO Intelligent True On Line Uninterruptible Power Supply UPS For Corporate IT User Installation Guide...

Page 48: ...ons 3 1 1 VA Rating 3 1 2 Input 3 1 3 Output 3 1 4 Battery System 4 1 5 Transfer Time 4 1 6 Front Panel 4 1 7 Protection 4 1 8 Audible Alarm 5 1 9 Physical 5 1 10 Environmental 5 1 11 Interface 5 1 12...

Page 49: ...60 Hz auto select 5Hz Phase Single phase with ground PF 0 99 at full rated linear load Typical Transfer Time 0 ms AC Leakage current 230V 3 5mA Surge Protection 230V 300 joules Model PVO1000 PVO2000 P...

Page 50: ...C to DC Zero Inverter to Bypass 2 5ms Typical Zero DC Start Yes Self Diagnostics Upon Power on and Software Control Model PVO1000 PVO2000 PVO3000 LED Load Level Battery Level Battery Mode Normal Mode...

Page 51: ...VO1000 PVO2000 PVO3000 Battery Mode Sounding once every 1 5 seconds Low Battery Sounding once every 0 2 seconds Overload Sounding once every 3 second Fault Continuously Sounding or Sounding once every...

Page 52: ...cation Model PVO1000 PVO2000 PVO3000 Safety IEC EN 62040 1 1 IEC 60950 1 Performance IEC EN 62040 3 EMC EN50091 2 IEC 62040 2 class A IEC 61000 4 2 3 4 6 8 11 IEC 61000 3 2 3 Markings CE cUL FCC addit...

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