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4

 FORM NO L-20347-H-1112

1.  Coat the threads of the Bar (Item 38) with Loctite

®

 

242; then, thread the Bar into the Stub Shaft (Item 

23) until the end of the Bar is visible in the keyway 

slot of the Stub Shaft (See Figure 1).

2.  Apply a thin film of Never-Seez

®

 to Key (Item 25) 

(See Figure 1).

3.  Place the Key (Item 25) into the keyway of the Stub 

Shaft (Item 23) (See Figure 1).

NOTE:  Align the air inlet port to a down position to 

allow condensation to drain out of the air chamber.

4.  Slide the FMCBE output shaft into the gear reducer 

(See Figure 2).

5.  Secure the FMCBE to the gear reducer, using 

customer supplied socket head cap screws, lock 

washers, and nuts (See Figure 2).

6.  Tighten the Bar (Item 38) to the recommended 

tightening torque (See Table 1).

NOTE: Model 625 does not have a Female Pilot; 

proceed with Step 8 for this model.

7.  On Models 875, 1125 &1375, first remove the 

Socket Head Cap Screws (Item 27) and Female 

Pilot (Item 26); then, secure the Female Pilot to the 

motor face using Socket Head Cap Screws (Item 

29) and Lock Washers (Item 30). Tighten them to 

recommended torque (See Table 1 and Figure 3).

8.  Insert the customer supplied key into the motor 

shaft keyway (See Figure 2).

9.  On Model 625, secure the FMCBE to the motor 

using Socket Head Cap Screws (Item 29) and 

Lock Washers (Item 30) and tighten them to the 

recommended torque (See Table 1 and Figure 2).

 

On Model 875, secure the Housing (Item 1) to 

the Female Pilot (Item 26) using Socket Head 

Cap Screws (Item 27) and tighten them to the 

recommended torque (See Table 1 and Figure 3).

10.  Align the tapped hole in the Drive Disc (Item 4) with 

the hole in the Housing (Item 1) (See Figure 1).

NOTE: On Model 625, the Set Screw is Item 26. 

On Models 875, 1125 and 1375, the Set Screw is 

Item 31.

On Model 625 the Plug is Item 27.  On Models 875, 

1125 and 1375 the Plug is Item 32.

11.  Tighten the Set Screw and install the Plug (See 

Figure 2).

Customer 

supplied 

key

Set Screw 

(Item 26 or 31)

Plug 

(Item 27 or 32)

Socket Head Cap Screw 

and Lock Washer 

(Items 29 and 30)

Gear 

Reducer

FIGURE  2

Motor

FMCBE 

Housing 

(Item 1)

Customer supplied 

socket head cap screws, 

lock washers, and nuts

TABLE  1

Bar 

(Item 38)

Key 

(Item 25)

Stub Shaft 

(Item 23)

FIGURE  1

Housing 

(Item 1)

Drive Disc 

(Item 4)

INSTALLATION

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Socket Head 

Cap Screw

(Item 27)

FIGURE  3

Socket Head Cap Screw 

and Lock Washer 

(Items 29 and 30)

Female 

Pilot

(Item 26)

Summary of Contents for AIR CHAMP 1125

Page 1: ...1 FORM NO L 20347 H 1112 FLANGE MOUNTED ENCLOSED CLUTCH BRAKES FMCBE MODELS 625 875 1125 AND 1375 WITH LOCKING KEY AND INTEGRAL VALVE...

Page 2: ...out notice Technical Support 800 843 7445 651 484 5900 www nexengroup com Copyright 2012 Nexen Group Inc Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Read t...

Page 3: ...5 CONTROL VALVE OPERATION 6 AIR PREPARATION 6 TROUBLESHOOTING 7 FMCBE REMOVAL 7 9 PARTS REPLACEMENT FRICTION FACINGS 9 PARTS REPLACEMENT INPUT BEARING 9 10 PARTS REPLACEMENT BEARINGS AND O RING SEALS...

Page 4: ...ighten them to the recommended torque See Table 1 and Figure 2 On Model 875 secure the Housing Item 1 to the Female Pilot Item 26 using Socket Head Cap Screws Item 27 and tighten them to the recommend...

Page 5: ...DIN Connector onto valve power pins and tightening DIN Connector fastener 4 Connect DIN Connector Cable wires using the following chart to the appropriate power supply Table 3 INLET Exhaust Port Exhau...

Page 6: ...he lubricator above and within ten feet of the Clutch Brake and use a low viscosity oil such as SAE 10 Synthetic lubricants are not recommended NON LUBRICATED AIR NOTE Lubrication is not required to o...

Page 7: ...v l a v l o r t n o c e h t e c a l p e r d n a s l a e S g n i r O e h t d n u o r a s k a e l r i A s l a e S g n i r O e h t e c a l p e R e g a g n e s i d o t e r u l i a F e v l a v l o r t n o...

Page 8: ...11 See Figure 8 4 Remove the six old Flat Head Machine Screws Item 7 and the second old split Friction Facing Item 11 See Figure 8 5 Install the first new split Friction Facings Item 11 and new Flat...

Page 9: ...ing Item 6 See Figure 10 NOTE Proceed with PARTS REPLACEMENT BEARINGS AND O RING SEALS 2 Remove the Retaining Ring Item 6 and press the Drive Disc Item 4 out of Housing Item 1 See Figure 10 3 Remove R...

Page 10: ...ng race to remove bearing held by outer race causes damage to bearing 7 Clean the bearing bore of the Female Pilot Item 26 with fresh safety solvent making sure all old Loc tite residue is removed See...

Page 11: ...6 Remove the other old Ball Bearing Item 19 from the Male Pilot Item 20 See Figure 15 7 Clean the bearing bore of the Male Pilot Item 20 with fresh safety solvent making sure all old Loc tite residue...

Page 12: ...Splined Disc Item 9 into the Air Chamber Item 12 and Piston Item 16 See Figure 16 23 Reinstall Retaining Ring Item 6 See Figure 16 24 Lubricate the new O ring Seals Items 21 and 22 and the contact sur...

Page 13: ...30 out of the Bearing Flange Item 20 See Figure 18 6 Clean the bearing bore of the Bearing Flange Item 20 with fresh safety solvent making sure all old Loctite residue is removed See Figure 18 7 Appl...

Page 14: ...e 2 2 1 l a e S g n i r 4 c s i D e v i r 3 2 t f a h S b u t 5 t n I g n i R g n i n i a t e 4 t x E g n i R g n i n i a t e 6 t x e g n i R g n i n i a t e 5 2 y e 72 w e r c S e n i h c a M d a e...

Page 15: ...g n i n i a t e R 1 5 2 y e 6 t x E g n i R g n i n i a t e R 2 6 o l i P e l a m e 72 w e r c S e n i h c a M d a e H t a l F 2 1 7 e r c S p a C d a e H t e k c o 9 c s i D d e n i l p S 1 9 n w o h...

Page 16: ...i a t e R 1 5 2 y e 6 t x E g n i R g n i n i a t e R 2 6 o l i P e l a m e 72 w e r c S e n i h c a M d a e H t a l F 2 1 7 e r c S p a C d a e H t e k c o 9 c s i D d e n i l p S 1 9 n w o h s t o...

Page 17: ...R 1 5 2 y e 6 t x E g n i R g n i n i a t e R 2 6 o l i P e l a m e 72 w e r c S e n i h c a M d a e H t a l F 2 1 7 e r c S p a C d a e H t e k c o 9 c s i D d e n i l p S 1 9 n w o h s t o n w e r...

Page 18: ...parts specify model designation item number part description and quantity Purchase replacement parts through your local Nexen Distributor FIGURE 23 19 11 58 30 35 20 30 35 58 REPLACEMENT PARTS M E T I...

Page 19: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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