Nexgrill 720-0433, Assembly & Operating Instructions

Page 1: ...uctions manual contains important information necessary for the proper assembly and safe use of the appliance Read and follow all warnings and instructions before assembling and using the appliance Follow all warnings and instructions when using the appliance Keep this manual for future reference A25Y08_P ...

Page 2: ...using this product contain chemicals known to the States of California to cause cancer birth defects or other reproductive harm Your grill will be very hot Never lean over the cooking area while using your grill Do not touch cooking surfaces grill housing lid or any other grill parts while the grill is in operation or until the gas grill has cooled down after use Table of Contents Safety Instructi...

Page 3: ...el supply hose away from any heated surfaces NOTE The normal flow of gas through the regulator and hose assembly can create a humming noise A low volume of noise is perfectly normal and will not interfere with operation of the grill If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device This purging procedure should be done ...

Page 4: ...d off at the supply cylinder when the outdoor cooking gas appliance is not in use LP gas tank must be stored outdoors in a well ventilated area and out of reach of children Disconnected LP gas tanks must not be stored in a building garage or any other enclosed area PROPER PLACEMENT AND CLEARANCE OF GRILL Never use your gas grill in a garage porch shed breezeway or any other enclosed area Your gas ...

Page 5: ...RSONAL INJURY When properly cared for your grill will provide safe reliable service for many years However extreme care must be used as the grill produces intense heat that can increase accident potential When using this appliance basic safety practices must be followed including the following Do not repair or replace any part of the grill unless specifically recommended in this manual All other s...

Page 6: ...aluminum foil to line the grill racks or grill bottom This can severely upset combustion air flow or trap excessive heat in the control area For proper lighting and performance of the burners keep the burner ports clean It is necessary to clean them periodically for optimum performance The burners will only operate in one position and must be mounted correctly for safe operation Clean the grill wi...

Page 7: ...sters and two big wheels with attached ten screws into the cart frame B Put the cart legs up as below and lock the four latches on the four legs Then use the screws which attached on the transom to install the gas tank support as below both sides are the same ...

Page 8: ...he legs And lock the four latches as below D Remove the three screws attached on the right front trim panel and remove the panel locate 1 screw which attached will connect the handle with the fire box support then reassemble the right front trim panel Both sides are the same as shown in the diagram below ...

Page 9: ...9 E Open the latch which on the side shelf as below F Open the side shelf wind plate and the warming rack bracket then put on the warming rack As below Assembly Instruction continued ...

Page 10: ...10 Assembly Instruction continued Open the wind plate and the warming rack bracket Put on the warming rack ...

Page 11: ...nition button cap counterclockwise and remove it Insert the battery into the housing with the positive terminal facing outward Screw the ignition button housing back into place one battery include in the hardware packing Assembly Instruction ...

Page 12: ...ring located inside the cart on the firebox right panel Release the gas tank retention ring and place the ring over the gas tank ensuring the gas tank is secured Just like the photo below I Raise the gas tank retention ring located inside the cart on the firebox panel Release the gas tank retention ring and place the ring over the gas tank ensuring the gas tank is secured ...

Page 13: ...ect the cylinder valve The cylinder must be provided with a shut off valve terminating in an L P gas supply cylinder valve outlet specified as applicable for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI CGA V 1 Manifold pressure 11 27 94cm water column W C L P GAS HOOK UP Ensure that the black plastic grommets on the LP cylinder valve are ...

Page 14: ...gas supplier or your fire department for assistance To disconnect L P gas cylinder 1 Turn the burner valves off 2 Turn the tank valve off fully turn clockwise to stop 3 Detach the regulator assembly from the tank valve by turning the quick coupling nut counterclockwise 9 Specified clearance maintained 24 61cm from combustibles 9 All internal packaging removed 9 Knobs turn freely 9 Burners are tigh...

Page 15: ... check must be performed at the installation site due to possible mishandling in shipment or excessive pressure unknowingly being applied to the unit Periodically check the whole system for leaks following the procedures listed below If the smell of gas is detected at anytime you should immediately check the entire system for leaks BEFORE TESTING Make sure that all packing material is removed from...

Page 16: ...leakage of propane The gas must be turned off at the supply cylinder when the unit is not in use If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance Cylinders must be stored outdoors in a well ventilated area out of the reach of children Leak Testing continued For Safety When move the grill please fold the wind shield and side shelves first Then push...

Page 17: ...alve panel Each rotary igniter is labeled on the control panel USING THE GRILL Grilling requires high heat for searing and proper browning Most foods are cooked at the HI heat setting for the entire cooking time However when grilling large pieces of meat or poultry it may be necessary to turn the heat to the lower setting after the initial browning This cooks the food through without burning the o...

Page 18: ...nsils from the burner grate Push and turn the control knob counter clockwise to the IGNITE HI position If the burner does not light turn the control knob to OFF If the smell of gas is detected and the igniter is not functioning immediately turn the control knob OFF Allow 5 minutes for any accumulated gas to dissipate If the side burner igniter is not functioning see the following section for match...

Page 19: ...to the burner maintenance part of this manual Grill Lighting Instruction continued FLAME CHARACTERISTICS Check for proper burner flame characteristics Burner flames should be blue and stable with no yellow tips excessive noise or lifting If any of these conditions exist call our customer service line If the flame is yellow it indicates insufficient air If the flame is noisy and tends to lift away ...

Page 20: ...tempt turn the knob OFF wait 5 minutes and repeat lighting procedure or light by match Main Side Burner Lighting Illustration Step 1 Make sure the Lid is open Step 2 Push and turn main burner knobs to IGNITE HI position Pilot torch will light Hold for 3 4 seconds until burner is lit Step 3 You may need to try 3 or 4 times to light the burner After the burner is lit adjust the knob as desired Light...

Page 21: ... minutes for any accumulated gas to dissipate 3 Insert a match into the lighting rod Ignite the match and insert through the cooking grid to the burner 4 Rotate the control knob to the Ignite HI setting The burner should light immediately 5 If the burner does not light within seconds turn the knob to the OFF position wait 5 minutes and try again As shown below two lighting rods including ...

Page 22: ...ll depend on how often you use the grill MAIN GRILL BURNER CLEANING Ensure the gas supply is off and the knobs are in the OFF position Make sure the grill is cool Clean the exterior of the burner with a wire brush Clear stubborn scale with a metal scraper Clear any clogged ports with a straightened paper clip Never use a wooden toothpick as it may break off and clog the port Please note if insects...

Page 23: ...0 grit emery paper in the direction of the grain 1 Keep outdoor cooking gas appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids 2 Do not obstruct the flow of combustible and ventilation air 3 Keep the ventilation openings of the cylinder enclosure free and clear from debris HOW TO REPLACE MAIN BURNER Step 1 Insert the burner onto the orifice Ste...

Page 24: ...urner tubes This type of fire is known as FLASH BACK and can cause serious damage to your grill and create an unsafe operating condition for the user Although an obstructed burner tube is not the only cause of FLASH BACK it is the most common cause To reduce the chance of FLASH BACK you must clean the burner tubes before assembling your grill and at least once a month in late summer or early fall ...

Page 25: ...rfection on one side of the grill by indirect heat from the burner on the other side Heat from the lighted burner circulates gently throughout the grill cooking the meat or poultry without any direct flame touching it This method greatly reduces flare ups when cooking extra fatty cuts because there is no direct flame to light the fats and juices that drip down during cooking CAUTION If burners go ...

Page 26: ...iter box Does the infrared back burner light when attempting to light with a match If not check to ensure the gas is on Regulator makes noise Vent hose on the regulator may be plugged or regulator may be faulty Ensure the vent hole on the regulator is not obstructed Clear the hole close the gas control valves Wait ten minutes and re start Check your flames for proper performance If the flames are ...

Page 27: ...ect the regulator from the LP tank and wait one minute Reconnect the regulator to the LP tank and slowly open the LP tank valve until the valve is fully open Light all burners and observe the temperature Grill takes a long time to preheat Normal preheat 500 600degrees takes about 10 15 min Cold weather and wind may effect your preheat time If you are using volcanic rock or briquettes they can incr...

Page 28: ...28 Explode View 1 3 2 4 5 6 7 12 13 14 15 10 16 17 18 19 20 21 22 24 23 25 26 27 32 33 34 35 36 38 39 40 41 42 43 28 8 9 29 ...

Page 29: ...owl Assembly 1 31 Pilot Assembly 1 9 Supporting Left 1 32 Side Shelf Right 1 10 Main Gas Valve 6 33 Front Trim Panel Right 1 11 Main Manifold A 1 34 Supporting Right 1 12 Front Baffle 1 35 Grease Slide Panel Bottom 1 13 Main Control Panel 1 36 Grease Box 1 14 Bezel 7 37 Sear Burner Igniter Wire 1 15 Logo 1 38 Sear Burner 1 16 Electronic Igniter Module 1 39 Main Burner 6 17 Control Knob 7 40 Flame ...

Page 30: ...must be installed when converting from one type of gas to another You will also need a data plate indicating what type of gas is used by the grill The doneness of meat whether rare medium or well done is affected to a large degree by the thickness of the cut Expert chefs say it is impossible to have a rare doneness with a thin cut of meat The cooking time is affected by the kind of meat the size a...

Page 31: ... margarine Wrap in heavy duty foil Grill turning occasionally French fries Medium 15 to 30 minutes Place in aluminum foil pan Grill stirring occasionally MEATS BEEF Hamburgers 1 2 to 3 4 inch Medium 10 to 18 minutes Grill turning once when juices rise to the surfaces Do not leave hamburgers unattended since a flare up could occur quickly Cook to internal temperature of 160 degrees Tenderloin High ...

Page 32: ...inutes Slit skin Grill turning once POULTRY 2 to 3 pounds Low or Medium Up to 1 hour Place skin side up Grill turning and brushing frequently with melted butter margarine oil or marinade Breasts well done Medium 30 to 45 minutes Marinate as desired FISH AND SEAFOOD Halibut Salmon Swordfish 3 4 to 1 inch Medium to High 8 to 15 minutes Grill turning once Brush with melted butter margarine or oil to ...

Page 33: ...getable oil 1 tbs Worcestershire sauce tsp prepared horseradish 1 cove garlic minced 1 20 oz Can pineapple chunks in juice drained half hour before cooking turn the burner to the grill on full Drain seafood reserving marinade On each of twelve 10 skewers thread 2 shrimps and 2 scallops alternating with pineapple chunks Place skewers on grill Cook 7 10 minutes often basting and turning PORK CHOPS 4...

Page 34: ...s before serving VEGETABLE KABOBS 3 medium sized zucchini 12 cherry tomatoes 12 fresh mushrooms Grated Parmesan cheese Parboil whole zucchini 5 minutes on your side burner or until just tender Drain and cut into inch slices Thread zucchini tomatoes and mushrooms alternately on each of six skewers Brush with marinade made of Italian dressing Worcestershire sauce mustard and thyme Grill 5 to 7 minut...

Page 35: ...YLE 8 large chicken thighs or drumsticks 1 c plain nonfat yogurt c lemon juice 2 tsp salt tsp cayenne tsp black pepper tsp crushed garlic tsp grated ginger 1 tbs corn oil Combine all the ingredients in a large mixing bowl and marinate the chicken for 8 hours in the refrigerator Drain the chicken and spread on the spit running the rod on the fleshier side of the bone Rotis using the rotisserie burn...

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