Nexgrill 720-0600, Assembly & Operating Instructions

Page 1: ...ontains important information necessary for the proper assembly and safe use of the appliance Read and follow all warnings and instructions before assembling and using the appliance Follow all warnings and instructions when using the appliance Keep this manual for future reference 800 700 600 500 400 300 200 100 K20Y07P 1 ...

Page 2: ...lifornia to cause cancer birth defects or other reproductive harm Your grill will be very hot Never lean over the cooking area while using your grill Do not touch cooking surfaces grill housing lid or any other grill parts while the grill is in operation or until the gas grill has cooled down after use Table of Contents Safety Instruction Safety Instruction Assembly Instruction Gas Hook Up Install...

Page 3: ...n or taking off parts 3 Do not operate any outdoor cooking gas appliance with a damaged cord plug or after the appliance malfunctions or has been damaged in any manner Contact the manufacturer for repair 4 Do not let the cord hang over the edge of a table of touch hot surface 5 Do not use an outdoor cooking gas appliance for purposes other than intended 6 When connecting first connect plug to the ...

Page 4: ...el supply hose away from any heated surfaces NOTE The normal flow of gas through the regulator and hose assembly can create a humming noise A low volume of noise is perfectly normal and will not interfere with operation of the grill If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device This purging procedure should be done ...

Page 5: ...d off at the supply cylinder when the outdoor cooking gas appliance is not in use LP gas tank must be stored outdoors in a well ventilated area and out of reach of children Disconnected LP gas tanks must not be stored in a building garage or any other enclosed area PROPER PLACEMENT AND CLEARANCE OF GRILL Never use your gas grill in a garage porch shed breezeway or any other enclosed area Your gas ...

Page 6: ...RSONAL INJURY When properly cared for your grill will provide safe reliable service for many years However extreme care must be used as the grill produces intense heat that can increase accident potential When using this appliance basic safety practices must be followed including the following Do not repair or replace any part of the grill unless specifically recommended in this manual All other s...

Page 7: ...aluminum foil to line the grill racks or grill bottom This can severely upset combustion air flow or trap excessive heat in the control area For proper lighting and performance of the burners keep the burner ports clean It is necessary to clean them periodically for optimum performance The burners will only operate in one position and must be mounted correctly for safe operation Clean the grill wi...

Page 8: ...panel align with the holes in the side shelf and then re screw into the holes on the left panel of the grill B The screws used to attach the side burner are already screwed into the right panel see the figure below Remove the screws from the right panel align with the holes in the side burner and then re screw into the holes on the right panel of the grill Screw size 1 4 x 10mm Washer size 1 4 8 0...

Page 9: ...3 0 0 4 0 0 5 0 0 6 0 0 7 0 0 8 0 0 B Push the side burner control knob into the valve steam and tighten it using the Allen Wrench A Insert valve venturi into the side burner and tighten securely using an adjustable wrench D Connect ignition wire with valve keep the igniter 3 6mm away from the side burner ring 8 0 0 7 0 0 6 0 0 5 0 0 4 0 0 3 0 0 2 0 0 1 0 0 STEP 2 Side Burner Assembly Assembly Ins...

Page 10: ...l the battery turn the ignition button cap counterclockwise and remove it Replace the ignition button cap after the battery is installed 8 0 0 7 0 0 6 0 0 5 0 0 4 0 0 3 0 0 2 0 0 1 0 0 STEP 4 Attach the bar barrier to pre drilled hole on back panel and bottom panel secure with screws Assembly Instruction continued ...

Page 11: ...ll prevention device OPD Open the door and pull out the tray place the gas tank cylinder in the tank tray then use retention kit that showed as below diagram to secure the tank cylinder Make sure tank is leveled with bottom panel for proper vapor withdrawal g O P E N CL OS E CYLINDER TANK FIXED 8 0 0 7 0 0 6 0 0 5 0 0 4 0 0 3 0 0 2 0 0 1 0 0 Assembly Instruction continued ...

Page 12: ...ie drive motor bracket are attached to the motor bracket Remove the screws and install the rotisserie motor bracket as shown in the figure below Assemble the rotisserie skewer as shown in the figure below Assembly Instruction continued ...

Page 13: ...t include a collar to protect the cylinder valve The cylinder must be provided with a shut off valve terminating in an L P gas supply cylinder valve outlet specified as applicable for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI CGA V 1 Manifold pressure 11 27 94cm water column W C L P GAS HOOK UP Ensure that the black plastic grommets on ...

Page 14: ...gas supplier or your fire department for assistance To disconnect L P gas cylinder 1 Turn the burner valves off 2 Turn the tank valve off fully turn clockwise to stop 3 Detach the regulator assembly from the tank valve by turning the quick coupling nut counterclockwise ü Specified clearance maintained 24 61cm from combustibles ü All internal packaging removed ü Knobs turn freely ü Burners are tigh...

Page 15: ... check must be performed at the installation site due to possible mishandling in shipment or excessive pressure unknowingly being applied to the unit Periodically check the whole system for leaks following the procedures listed below If the smell of gas is detected at anytime you should immediately check the entire system for leaks BEFORE TESTING Make sure that all packing material is removed from...

Page 16: ...cylinder valve Other types of caps or plugs may result in leakage of propane The gas must be turned off at the supply cylinder when the unit is not in use If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance Cylinders must be stored outdoors in a well ventilated area out of the reach of children Leak Testing continued 8 00 700 6 00 5 00 4 00 300 200 1...

Page 17: ... the valve panel Each rotary igniter is labeled on the control panel USING THE GRILL Grilling requires high heat for searing and proper browning Most foods are cooked at the HI heat setting for the entire cooking time However when grilling large pieces of meat or poultry it may be necessary to turn the heat to the lower setting after the initial browning This cooks the food through without burning...

Page 18: ...nsils from the burner grate Push and turn the control knob counter clockwise to the IGNITE HI position If the burner does not light turn the control knob to OFF If the smell of gas is detected and the igniter is not functioning immediately turn the control knob OFF Allow 5 minutes for any accumulated gas to dissipate If the side burner igniter is not functioning see the following section for match...

Page 19: ...intenance part of this manual Grill Lighting Instruction continued FLAME CHARACTERISTICS Check for proper burner flame characteristics Burner flames should be blue and stable with no yellow tips excessive noise or lifting If any of these conditions exist call our customer service line If the flame is yellow it indicates insufficient air If the flame is noisy and tends to lift away from the burner ...

Page 20: ...ighting Illustration Step to light the Rotisserie Burner Push and turn the Rotisserie Burner Knob to IGNITE ON position and hold for 3 4 seconds then push electronic ignition button at the same time until burner is lit Step to light the Searing Burner Push and turn the Searing Burner Knob to IGNITE HI position and hold for 3 4 seconds and push electronic ignition button at same time until burner i...

Page 21: ...accumulated gas to dissipate 3 Insert a match into the lighting rod Ignite the match and insert through the cooking grid to the burner 4 Press the control knob and rotate it to the Ignite HI setting The burner should light immediately 5 If the burner does not light within seconds turn the knob to the OFF position wait 5 minutes and try again As shown below To Match the Light Grill ...

Page 22: ...t or remove the grounding prong from this plug Keep the rotisserie motor electric cord away from the heated surfaces of the grill When not in use remove and store the motor in a dry location This motor is set for 120V AC 60Hz 4W 40mA If voltage is exceeded motor will be burn out Insert rotisserie spit rod 120V AC 60Hz 4W 40mA TO USE MOTOR SAFELY PLEASE READ WARNING PRIOR TO USE Rotisserie Operatin...

Page 23: ...xgrill patented Conversion Valves allows the use of Natural Gas without replacing the burners or entire valve system Additional parts needed are a Natural Gas Supply Hose and Regulator Valve if necessary The process of converting is relatively simple and can be accomplished by any handy homeowner Nexgrill suggests however that a qualified gas technician do the conversion Your warranty may be voide...

Page 24: ...hed by any handy homeowner Nexgrill suggests however that a qualified gas technician do the conversion Your warranty may be voided if the conversion is improperly completed Please retain the parts supplied with the grill and these instructions so the technician can do the conversion Orifice Chart The different burner valves in this grill have different BTU ratings This means that the quantity of g...

Page 25: ...rench is used for changing the rear burner orifice Allen Key is used for removing the control knobs 18mm Wrench is used for fixing the side burner orifice nut Included in package 6 1mm Wrench is used for changing the side burner orifice Included in package Main Burner Orifice Included in package Side Burner Orifice Included in package Rear Burner Orifice Included in package Adjustable Wrench Seari...

Page 26: ...e burners from the firebox 2 Locate orifice on end of valve and remove by turning counterclockwise with a 8mm Nut Driver CAUTION When converting the grill screw the orifice in and out of the stem gently due to the breakable thread 3 Insert NG orifice and screw in tightly 4 Replace tube burners back GAS CONVERSION ...

Page 27: ...hermocouple to the side 2 Remove 1 screw that holds igniter prolong in place Then remove 2 screws that hold Bracket which holds front of searing burner in place 3 Remove sear burner by unscrewing 2 screws one on right back corner and one on left back corner Then remove burner 4 With adjustable Nut Driver remove and replace searing burner orifices 5 Reverse steps to reassemble GAS CONVERSION contin...

Page 28: ...ps 1 Fix orifice nut with 18mm Wrench Then locate orifice and remove by turning counterclockwise with 6 1mm Wrench 2 Insert NG orifice by hand then secure and turning clockwise with 6 1mm Wrench in tightly GAS CONVERSION continued ...

Page 29: ...ews securing the rear baffle Then take out the Rear Baffle 2 Locate rotisserie orifice and remove by turning counterclockwise with a 10mm Wrench 3 Attach and screw in tightly the NG rotisserie orifice 4 Replace the Rear Baffle back GAS CONVERSION continued ...

Page 30: ...main tube burners and side burner by loosing the socket head grub screw holding it to the Valve stem 2 Turn the valve to the IGNITE HI position on the Control panel and then use a screwdriver to turn the High Flame Set Screw approximately a turn counterclockwise 3 Check that burner operates at the new high fire setting it may be necessary to adjust the screw setting slightly to get the ideal burne...

Page 31: ...sion 1 Turn all knobs to OFF and turn off LP supply then take off the brass adapter of LP regulator from the manifold with a wrench 2 Attach the NG regulator to the manifold and screw tightly with the wrench GAS CONVERSION continued ...

Page 32: ...helf panel and then tight the NG regulator on the NG regulator bracket with two 5 32 10mm screws 4 Put back the NG regulator bracket back by screw back four 5 32 10mm screws on the right shelf panel and connect the 12 NG hose to the NG regulator with the wrench GAS CONVERSION continued ...

Page 33: ...ll depend on how often you use the grill MAIN GRILL BURNER CLEANING Ensure the gas supply is off and the knobs are in the OFF position Make sure the grill is cool Clean the exterior of the burner with a wire brush Clear stubborn scale with a metal scraper Clear any clogged ports with a straightened paper clip Never use a wooden toothpick as it may break off and clog the port Please note if insects...

Page 34: ...0 grit emery paper in the direction of the grain 1 Keep outdoor cooking gas appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids 2 Do not obstruct the flow of combustible and ventilation air 3 Keep the ventilation openings of the cylinder enclosure free and clear from debris HOW TO REPLACE MAIN BURNER Step 1 Insert the burner onto the orifice Ste...

Page 35: ...sts A clogged tube can lead to a fire beneath the grill Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing These webs can lead to gas flow obstruction which could result in a fire in and around burner tubes This type of fire is known as FLASH BACK and can cause serious damage to your grill and create an unsafe operating condition...

Page 36: ...rfection on one side of the grill by indirect heat from the burner on the other side Heat from the lighted burner circulates gently throughout the grill cooking the meat or poultry without any direct flame touching it This method greatly reduces flare ups when cooking extra fatty cuts because there is no direct flame to light the fats and juices that drip down during cooking CAUTION If burners go ...

Page 37: ... Check your flames for proper performance If the flames are not correct replace regulator Regulator makes noise Check to see if debris is blocking the electrode Check to see if there is a spark that jumps to the burner from the electrode If no spark is seen check the battery located inside the igniter box Does the infrared back burner light when attempting to light with a match If not check to ens...

Page 38: ...n Check for spiders and insects The regulator has a safety device that restricts the flow of gas in the event of a leak This safety device can be triggered with out a gas leak To reset the safety device turn off all burners and close the LP tank valve Disconnect the regulator from the LP tank and wait one minute Reconnect the regulator to the LP tank and slowly open the LP tank valve until the val...

Page 39: ...39 A00 Nancy_Zeng 112906 A01 Nancy_Zeng 121606 A02 Nancy_Zeng 122206 Explode View ...

Page 40: ...l 1 12 Front Baffle 1 39 Door Magnet 4 13 Pulse Igniter Module Cover 1 40 Door Magnet Bracket 1 14 Pulse Igniter Module 1 41 Caster 1 15 Sear Gas Valve 1 42 Swivel Caster without Brake 1 16 Side Burner Hose 1 43 Bottom Panel LP 1 17 Rotisserie Gas Valve 1 44 Tank Bolt 1 18 Main Gas Valve 3 45 Tank baffle bracket 2 19 Main Manifold 1 46 Door handle Plastic Insert 1 20 Main Control Panel 1 47 Lighti...

Page 41: ...isserie Burner Igniter Wire 1 61 Side Burner Lid 1 80 Sear Burner Igniter Wire 1 62 Side Burner Lid Hinge Rod 1 81 Sear Burner 1 63 Side shelf Trim Panel Right 1 82 Thermocouple Bracket Sear Burner 1 64 Rubber Grommet 1 83 Thermocouple Sear Burner 1 65 Back Panel 1 84 Main Burner 3 66 Back Panel Top 1 85 Flame Tamer 3 67 Regulator LP 1 86 Cooking Grid with Hole 3 68 Grease Slide Panel Bottom 1 87 ...

Page 42: ...st be installed when converting from one type of gas to another You will also need a data plate indicating what type of gas is used by the grill The doneness of meat whether rare medium or well done is affected to a large degree by the thickness of the cut Expert chefs say it is impossible to have a rare doneness with a thin cut of meat The cooking time is affected by the kind of meat the size and...

Page 43: ...egrees 10 to 18 minutes Medium 1 2 to 3 4 inch MEATS BEEF Hamburgers Place in aluminum foil pan Grill stirring occasionally 15 to 30 minutes Medium French fries Dot with butter or margarine Wrap in heavy duty foil Grill turning occasionally 15 to 30 minutes Medium Frozen Asparagus Peas Green beans Sprouts Wrap individually in heavy duty foil Grill rotating occasionally 40 to 60 minutes 45 to 60 mi...

Page 44: ...kin side up Grill turning and brushing frequently with melted butter margarine oil or marinade Up to 1 hour Low or Medium 2 to 3 pounds POULTRY Slit skin Grill turning once 5 to 10 minutes Low Hot dogs Trim edges Grill turning once 4 to 8 minutes High 1 inch slices Ham steaks precooked Grill turning occasionally During last few minutes brush with barbecue sauce Turn several times 30 to 40 minutes ...

Page 45: ...getable oil 1 tbs Worcestershire sauce tsp prepared horseradish 1 cove garlic minced 1 20 oz Can pineapple chunks in juice drained half hour before cooking turn the burner to the grill on full Drain seafood reserving marinade On each of twelve 10 skewers thread 2 shrimps and 2 scallops alternating with pineapple chunks Place skewers on grill Cook 7 10 minutes often basting and turning PORK CHOPS 4...

Page 46: ...s before serving VEGETABLE KABOBS 3 medium sized zucchini 12 cherry tomatoes 12 fresh mushrooms Grated Parmesan cheese Parboil whole zucchini 5 minutes on your side burner or until just tender Drain and cut into inch slices Thread zucchini tomatoes and mushrooms alternately on each of six skewers Brush with marinade made of Italian dressing Worcestershire sauce mustard and thyme Grill 5 to 7 minut...

Page 47: ...YLE 8 large chicken thighs or drumsticks 1 c plain nonfat yogurt c lemon juice 2 tsp salt tsp cayenne tsp black pepper tsp crushed garlic tsp grated ginger 1 tbs corn oil Combine all the ingredients in a large mixing bowl and marinate the chicken for 8 hours in the refrigerator Drain the chicken and spread on the spit running the rod on the fleshier side of the bone Rotis using the rotisserie burn...

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