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RoughDeck Low Profile Floor Scale Installation Manual

General Safety

WARNING

Do not operate or work on this equipment unless you have read and understand the 
instructions and warnings in this manual. Failure to follow the instructions or heed the 
warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for 
replacement manuals. Proper care is your responsibility.

Before attempting to operate this unit, make sure every individual who operates or works with this unit has 
read and understands the following safety information.
Failure to heed may result in serious injury of death.
DO NOT allow minors (children) or inexperienced persons to operate this unit.
DO NOT operate without all shields and guards in place.
DO NOT jump on the scale.
DO NOT use for purposes other then weight taking.
DO NOT place fingers into slots or possible pinch points.
DO NOT use any load bearing component that is worn beyond 5% of the original dimension.
DO NOT use this product if any of the components are cracked.
DO NOT exceed the rated load limit of the unit.
DO NOT make alterations or modifications to the unit.
DO NOT remove or obscure warning labels.

DO NOT use near water. 

Before opening the unit, ensure the power cord is disconnected from the outlet. 

Keep hands, feet and loose clothing away from moving parts.

1.3

Operating Requirements

The following are basic operating requirements for the 

RoughDeck

 floor scale.

Electrical Grounding

For systems where the scale is connected to a 115 VAC circuit, the indicator must be directly connected to an earth 

ground with a ground interface cable of no more than 3

 resistance throughout its length.

Load Cell Excitation

Rated Excitation: 10 VDC
Maximum Excitation: 15 VDC

Grade Level Requirements

The supporting surface for the four feet of the scale must be level within 

1

/

4

 in. of horizontal.

End Load Capacity

200% full scale at 1000 lbs
100% full scale at 2000 lbs, 5000 lbs, and 20,000 lbs
80% full scale at 10,000 lbs
66% full scale at 30,000 lbs 

Nominal Scale Height

2K–10K lb (1000–5000 Kg) models:

3.5 in (89 mm)

20K lb (10000 kg) models:

4.0 in (102 mm)

30K lb (15000 kg) models:

5.0 in (127 mm)

Summary of Contents for RoughDeck

Page 1: ...ustin Ft Worth NicolScales com 800 225 8181 Contact Us Nicol Scales Measurement is an ISO Accredited Calibration Company that has provided calibration repair and sales of all types of weighing and mea...

Page 2: ...RoughDeck Low Profile Floor Scale HP HP H HC and ROUGH N READY Installation Manual PN 66662 Rev F...

Page 3: ......

Page 4: ...e 8 4 0 Service Information 9 4 1 Troubleshooting Guide 9 4 2 Periodic Maintenance 9 4 3 Load Cell Replacement 10 4 3 1 Load Cell Wiring to Junction Box 11 4 4 Replacement Parts List and Accessories 1...

Page 5: ...i RoughDeck Low Profile Floor Scale Installation Manual Rice Lake continually offers web based video training on a growing selection of product related topics at no cost Visit www ricelake com webinar...

Page 6: ...stom frames for pit installations and access ramps for all sizes and models of the RoughDeck Decks designed for use in pits can be ordered with holes drilled in the deck directly above each foot for a...

Page 7: ...use this product if any of the components are cracked DO NOT exceed the rated load limit of the unit DO NOT make alterations or modifications to the unit DO NOT remove or obscure warning labels DO NO...

Page 8: ...In operation the scale must be level within 1 4 inch Either choose a site where the floor is close to this standard to avoid excessive shimming or modify the floor at the chosen site to meet this stan...

Page 9: ...oor check the deck with the spirit level to be sure the scale is within 1 4 inch of level 2 4 2 Mounting Plate Installation For permanent applications the scale should be secured to the floor to preve...

Page 10: ...SI SHD EX I S G A L T SI M S I N L T R EX EX SI SHD SI EX SI EX SI SHD EX SHD SE SE EX Figure 2 3 Junction Box Indicator Terminal 2 5 1 Electrical Interface to Indicator Twenty feet of 6 wire cable to...

Page 11: ...itable poured concrete foundation according to standard construction practices COVER PLATE 1 24 SLOPE LOAD CELL CUP FOOT ASSEMBL Y GROUT Figure 2 5 Section Showing Installed Heavy Capacity HP H Model...

Page 12: ...cessary Access ramps can only be attached to the scale on one of the two scale sides that are perpendicular to the longitudinal axis of the load cells For example the scale shown in Figure 2 5 could h...

Page 13: ...page 11 for scale deck corner numbering The indicator must be connected and calibrated approximately but it need not indicate the exact weight value A test weight will be required The recommended test...

Page 14: ...Consistently high or low weights Indicator not properly adjusted to zero Zero the indicator according to indicator manual Platform binding Obtain adequate clearance for free platform movement Indicato...

Page 15: ...where they are to be installed Thread the cable from each load cell through the conduit tubing in the frame and into the junction box according to the wiring diagram in Figure 4 2 Note that in Figure...

Page 16: ...ation is necessary after load cell replacement Follow instruction in Section 3 2 and Section 3 3 on page 8 4 3 1 Load Cell Wiring to Junction Box The four load cells are each wired to their respective...

Page 17: ...8765 39596 39609 4 x 6 1 22 x 1 83 18767 39597 39610 4 x 7 1 22 x 2 13 39598 39611 5 x 5 1 53 x 1 53 18763 39599 39612 5 x 6 1 53 x 1 83 18769 39600 5 x 7 1 53 x 2 13 18771 39601 39614 6 x 6 1 83 x 1...

Page 18: ...0k 2 5 x 2 5 76 x 76 18757 3 x 3 92 x 92 18759 4 x 4 1 22 x 1 22 18761 39595 39608 4 x 5 1 22 x 1 53 18765 39596 39609 4 x 6 1 22 x 1 83 18767 39597 39610 4 x 7 1 22 x 2 13 39598 39611 5 x 5 1 53 x 1...

Page 19: ...confirms that the nonconformity actually exists and was not caused by accident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole judge of all...

Page 20: ......

Page 21: ...USA U S 800 472 6703 Canada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 26 472 1319 www ricelake com www ricelake mx www ricelake eu www ricelake co in m ricelake com Rice Lake Weighing...

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