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2018.01 / a

4

Electric Power Generation

Installation and maintenance

R121

AVRs

5657 en -

1 - GENERAL DESCRIPTION

The R121 automatic voltage regulator 

(AVR)  is  a  compact,  high-performance 

encapsulated unit. It incorporates the latest 

technology  and  efficient  components  to 

achieve a high degree of miniaturisation 

when used with 3-phase and 1-phase AC 

brushless generators within its input and 

output limits. The unit offers excellent 

reliability.

The AVR provides DC excitation to the 

exciter field of a brushless generator to keep 

the voltage within the approximate operating 

limits from NO-LOAD to FULL LOAD. 

The typical recovery time in the event of 

sudden loading is around 0.5 sec. to recover 

97.5% of the rated voltage. Transient 

performance such as voltage dip and 

recovery time is mainly determined by the 

generator and exciter design parameters. 

Optimum AVR performance can be obtained 

by keeping full-load excitation to around 

60 VDC. 

The generator uses a true average sensing 

circuit,  dV/dt  snubber  and  special  filter 

circuits to manage NON-LINEAR loads 

such as battery chargers, DC motors, etc. 

Voltage regulation is only guaranteed for 

linear loads. Severely distorting NON-

LINEAR loads can cause regulation 

problems. 

Each AVR is tested prior to dispatch as part 

of a quality plan, for standard voltage and 

frequency. 

A soft-start circuit is included which provides

smooth control of the build-up of generator 

output voltage.

A frequency roll-off circuit continuously 

monitors the generator underspeed 

protection by reducing the generator output 

voltage in proportion with the speed below a 

threshold.

2 - OPERATION OF THE AVR

The AVR is powered by the terminals of the 

AC generator, with 110 V-220 VAC rms at 

50 Hz or 60 Hz. The sensing voltage, which 

is the regulated voltage, is also based on the 

input power. The AVR forms an important 

part of the closed loop system comprising 

the generator field, generator armature and 

the AVR.

The AVR first builds up the generator voltage 

from its residual levels to the rated voltage 

value.  When  the  generator  is  loaded,  the 

sensed voltage decreases and generates 

an error voltage, which is required in order 

for the closed loop system to work. 

The  AVR  contains  a  high  gain  amplifier. 

Depending upon the value of the amplifier 

voltage (either high or low) the ramp 

intersects the amplified voltage at a point, 

which is either early or late in the half-cycle. 

At this intersection point a starting pulse is 

produced to trigger the power device.

When the power device is triggered early in 

the half-cycle, more voltage is fed to the field 

and  when  triggered  late  in  the  half-cycle, 

less voltage is transmitted to the field.

In order to reduce the generator voltage at 

low speed, a signal inversely proportional to 

the speed is generated as an extra input. 

Summary of Contents for Leroy-Somer R121

Page 1: ...OE UF V S UF R1 R2 U N F1 F2 R121 R121 AVRs Installation and maintenance ...

Page 2: ...arning symbol for electrical danger to personnel All servicing or repair operations performed on the AVR should be undertaken by personnel trained in the commissioning servicing and main tenance of electrical and mechanical components When the generator is driven at a frequency below 28 Hz for more than 30 seconds with an analogue AVR its AC power supply must be disconnected WARNING This AVR can b...

Page 3: ...N OF THE AVR 4 3 TECHNICAL SPECIFICATION 5 4 MAIN FUNCTION OF THE AVR 6 5 AVR SETTINGS 7 5 1 V 7 5 2 UF 7 5 3 S 7 6 AVR CONTROLS 7 7 TROUBLESHOOTING CHART 8 8 MULTIMETER CHECKS 9 9 STATIC TEST PROCEDURE 10 10 DIMENSIONS 11 11 SPARE PARTS 12 11 1 Designation 12 11 2 Technical support service 12 Disposal and recycling instructions ...

Page 4: ...ard voltage and frequency Asoft start circuit is included which provides smooth control of the build up of generator output voltage A frequency roll off circuit continuously monitors the generator underspeed protection by reducing the generator output voltage in proportion with the speed below a threshold 2 OPERATION OF THE AVR The AVR is powered by the terminals of the AC generator with 110 V 220...

Page 5: ...0 Hz and below 58 5 Hz for 60 Hz 9 Voltage build up 2 Volts U N 10 Voltage regulation 1 at the AVR terminals 11 Thermal drift 1 for 30º C change in temperature 12 Response time less than 50 ms 13 Closed loop response typically 0 5 sec to recover 97 5 of the defined voltage for a field forcing ratio of 1 2 14 Sensing loss protection the voltage should disappear when the sensing circuit is open 15 O...

Page 6: ...ered by the terminals of the AC generator with 110 VAC 220 VAC at 50 60 Hz The regulated sensing voltage is based on the AVR input power MAIN FIELD STATOR 12 wires T1 to T12 identification Exciter field Fuse Slow blow 250 V 6 3 Amps Over excitation limit 50 Hz 60 Hz section Voltage setting Under speed Under speed Stability Voltage reference 2K POTENTIOMETER OR WIRE LINK red black Armature Varistor...

Page 7: ...ltage in proportion with the speed below the defined value The procedure for setting the UF potentiometer is as follows First select 50 Hz 60 Hz mode on the AVR Run the generator at 48 5 Hz for a 50 Hz system or 58 5 Hz for a 60 Hz system Turn the UF potentiometer until the UF LED blinks The potentiometer position at which the UF LED blinks is the correct UF potentiometer setting The factory defau...

Page 8: ...fuse failed Check and replace Voltmeter on the front defective Check and correct AVR defective repeated fuse blowing Replace after performing a static test Earthed exciter field Check and correct High voltage build up Incorrect setting Check and correct AVR defective Perform a static test and replace if necessary Low voltage build up Low prime mover speed Check and correct Incorrect setting Check ...

Page 9: ...ITY ZERO indicates a power device failure in both cases No further tests static or dynamic are allowed as they would lead to the fuse blowing The resistance between F2 and U both sides should be greater than 200 Kohms ZERO indicates a power device failure in both cases No further tests static test or dynamic tests are allowed and it will lead to the fuse blowing The resistance between U and N both...

Page 10: ...c test for checking the stability as this is more easily detectedduringclosedlooptests However a healthyAVR will behave as described below First keep the S potentiometer in the fully anticlockwise position Perform the static test as described in steps 1 2 and 3 The lamp will go out fairly quickly at 90 V 95 V and come on again quickly when the voltage is reduced to below 90 V Now keep the S potent...

Page 11: ...1 a 11 Electric Power Generation Installation and maintenance R121 AVRs 5657 en 10 DIMENSIONS 2 x HOLES Ø 6 mm COUNTER BORE 9 mm x 5 DEEP 52 5 mm 52 5 mm 96 mm 83 mm 82 5 mm 1 mm V R1 R2 U N F1 F2 S UF OE UF ...

Page 12: ...vice epg leroy somer com or your closest contact whom you will find at www lrsm co support indicating the type and the code number of the AVR To ensure that our products operate correctly and safely we recommend the use of original manufacturer spare parts In the event of failure to comply with this advice the manufacturer cannot be held responsible for any damage 11 SPARE PARTS 11 1 Designation D...

Page 13: ...with local legislation regarding product disposal and recycling Waste hazardous materials The following components and materials require special treatment and must be separated from the alternator before the recycling process electronic materials found in the terminal box including the automatic voltage regulator 198 current transformers 176 interference suppression module 199 and other semi condu...

Page 14: ...2018 01 a 14 Electric Power Generation Installation and maintenance R121 AVRs 5657 en ...

Page 15: ...ient repair support and maintenance services Trust your alternator maintenance and support to electric power generation experts Our field personnel are 100 qualified and fully trained to operate in all environments and on all machine types We have a deep understanding of alternator operation providing the best value service to optimise your cost of ownership Where we can help Contact us Americas 1...

Page 16: ... 2018 01 a www leroy somer com epg 5657 en Linkedin com company Leroy Somer Twitter com Leroy_Somer_en Facebook com LeroySomer Nidec en YouTube com LeroySomerOfficiel ...

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