Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • USA • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPR-5560-19
02-13-2019
Instruction Manual
XPR-5560
THANK YOU FOR SELECTING THE NIGHTSTICK XPR-5560
INTRINSICALLY SAFE PERMISSIBLE RECHARGEABLE CAP LAMP!
PLEASE SAVE THESE INSTRUCTIONS
Please read these instructions before using your Nightstick XPR-5560
Intrinsically Safe Permissible Rechargeable Cap Lamp. They include important
safety information and operating instructions.
THE XPR-5560 IS APPROVED FOR USE
Model XPR-5560 Permissible Cap Lamp Assembly
APPROVAL No. 19-A160003-0
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY
WARNINGS: Only to be charged on the surface, or underground in accordance with the
applicable retulations pertaining to battery-charging stations (reference 30 CFR 75.340) with
a Bayco Products, Inc. Model 5560-CHGR2. Do not open in areas where permissibility is
required.
Bayco Products, Inc.
WARNINGS - INTRINSICALLY SAFE
y
Warning: To prevent ignition of a hazardous atmosphere, the XPR-5560
must only be charged in an area known to be non-hazardous.
y
Warning: Use only the approved Nightstick 5500-BATT Lithium-ion
rechargeable battery pack.
y
Warning: The approved Nightstick 5500-BATT Lithium-ion rechargeable
battery pack must be replaced by a qualified technician only.
y
Warning: To prevent ignition of a hazardous atmosphere, do not open
the battery compartment or attempt to exchange the battery pack while in
the hazardous environment. This task must ONLY be performed in an area
known to be non-hazardous.
y
Warning: Open the battery compartment on the XPR-5560 and replace
the approved Nightstick 5500-BATT Lithium-ion rechargeable battery pack
in fresh air only.
y
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
For personal safety, always confirm the rating of any known hazardous or
potentially hazardous location where the XPR-5560 is to be used.
CAUTION
y
Rechargeable Lithium-ion batteries must be used and charged properly.
Improper use can result in serious injury, fire, or death.
y
Do not leave the battery in direct sunlight or use or store the battery inside
cars in hot weather.
y
Do not expose the battery to water or salt water, or allow the battery to
get wet.
y
Do not store the battery with metallic objects that may cause a short circuit.
y
Immediately discontinue use of the battery if the battery emits an unusual
smell, feels hot, changes color, changes shape or appears abnormal in any way.
y
Keep out of the reach of children.
CHARGING THE LIGHT
WARNING: Use only the Nightstick charger and approved Nightstick
Lithium-ion Rechargeable Battery Pack.
y
The time required to charge the 5560 is conditional on the remaining
charge left in the Lithium-ion Rechargeable Battery Pack at the time of
charging. The maximum charge time required is approximately 6 hours.
y
Fully charge the 5560 before the first use, or if the 5560 has been unused
for several months.
y
When the 5560 is properly seated in the charger, the LED Charge Indicator
light will turn solid RED indicating that the Lithium-ion Rechargeable Battery
Pack is charging. The Lithium-ion Rechargeable Battery Pack is fully
charged when the LED Charge Indicator light turns GREEN.
y
The Lithium-ion Rechargeable Battery Pack does not have any Recharge
Memory Effect; therefore placing the 5560 in the charger prior to full
depletion of the battery does not adversely affect the battery life. The 5560
can be kept in the charger indefinitely without any negative impact on the
battery or the battery life.
OPERATION
The XPR-5560 is controlled by 2 Switches and has 6 separate lighting
modes:
y
High-brightness Spotlight
y
Low-brightness Spotlight
y
Spotlight Beacon
y
High-brightness Floodlight
y
Survival-mode Floodlight
y
Dual-Light (both the Spotlight and Floodlight on at the same time)
Spotlight Modes
To activate the spotlight, press and release the spotlight switch. The
default mode will be low-brightness. Press the spotlight switch a second time
to activate the high-brightness mode. To activate the spotlight beacon press
and hold the spotlight button until the beacon turns on. Press the spotlight
switch a third time to turn the light off.
Floodlight Modes
To activate the floodlight, press and release the floodlight switch. The
default mode will be high-brightness. To select the survival mode, press the
floodlight switch a second time. Press the floodlight switch a third time to turn
the light off.
Dual-Light Mode
Dual-Light mode allows the user to turn on both the spotlight and the
floodlight at the same time. Dual-Light mode can be activated by simply
pressing the spotlight switch and then the floodlight switch. If the 5560
already has the spotlight or the floodlight on (regardless of what brightness
mode that light is in), pressing the switch for the light that is NOT on, will
activate Dual-Light mode. The user can leave Dual-Light mode and go back
to either spotlight or floodlight mode simply by pressing the switch for the
mode that they wish to turn off. To turn both lights off, simply press each of
the switches independently.
