Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • USA • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPR-5560-DL-19
06-13-2019
Instruction Manual
XPR-5560
THANK YOU FOR SELECTING THE NIGHTSTICK XPR-5560 INTRINSICALLY SAFE
PERMISSIBLE RECHARGEABLE CAP LAMP!
PLEASE SAVE THESE INSTRUCTIONS
Please read these instructions before using your Nightstick XPR-5560 Intrinsically
Safe Permissible Rechargeable Cap Lamp. They include important safety information and
operating instructions.
THE XPR-5560 IS APPROVED FOR USE
Model XPR-5560 Permissible Cap Lamp Assembly
APPROVAL No. 19-A160003-0
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY
WARNINGS: Only to be charged on the surface, or underground in accordance with the
applicable retulations pertaining to battery-charging stations (reference 30 CFR 75.340) with
a Bayco Products, Inc. Model 5560-CHGR2. Do not open in areas where permissibility is
required.
Bayco Products, Inc.
WARNINGS - INTRINSICALLY SAFE
y
Warning: To prevent ignition of a hazardous atmosphere, the XPR-5560 must only
be charged in an area known to be non-hazardous.
y
Warning: Use only the approved Nightstick 5560-BATT Lithium-ion rechargeable
battery pack.
y
Warning: The approved Nightstick 5560-BATT Lithium-ion rechargeable battery
pack must be replaced by a qualifi ed technician only.
y
Warning: To prevent ignition of a hazardous atmosphere, do not open the battery
compartment or attempt to exchange the battery pack while in the hazardous
environment. This task must ONLY be performed in an area known to be non-hazardous.
y
Warning: Open the battery compartment on the XPR-5560 and replace the approved
Nightstick 5560-BATT Lithium-ion rechargeable battery pack in fresh air only.
y
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
For personal safety, always confi rm the rating of any known hazardous or potentially
hazardous location where the XPR-5560 is to be used.
CAUTION
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Rechargeable Lithium-ion batteries must be used and charged properly. Improper
use can result in serious injury, fi re, or death.
y
Do not leave the battery in direct sunlight or use or store the battery inside cars in
hot weather.
y
Do not expose the battery to water or salt water, or allow the battery to get wet.
y
Do not store the battery with metallic objects that may cause a short circuit.
y
Immediately discontinue use of the battery if the battery emits an unusual smell, feels hot,
changes color, changes shape or appears abnormal in any way.
y
Keep out of the reach of children.
CHARGING THE LIGHT
WARNING: Use only the Nightstick charger and approved Nightstick Lithium-ion
Rechargeable Battery Pack.
y
The time required to charge the 5560 is conditional on the remaining charge left in
the Lithium-ion Rechargeable Battery Pack at the time of charging. The maximum
charge time required is approximately 6 hours.
y
Fully charge the 5560 before the fi rst use, or if the 5560 has been unused for several
months.
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When the 5560 is properly seated in the charger, the LED Charge Indicator light will
turn solid RED indicating that the Lithium-ion Rechargeable Battery Pack is charging.
The Lithium-ion Rechargeable Battery Pack is fully charged when the LED Charge
Indicator light turns GREEN.
y
The Lithium-ion Rechargeable Battery Pack does not have any Recharge Memory
Effect; therefore placing the 5560 in the charger prior to full depletion of the battery
does not adversely affect the battery life. The 5560 can be kept in the charger
indefi nitely without any negative impact on the battery or the battery life.
OPERATION
The XPR-5560 is controlled by 2 Switches and has 6 separate lighting modes:
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High-brightness Spotlight
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Low-brightness Spotlight
y
Spotlight Beacon
y
High-brightness Floodlight
y
Survival-mode Floodlight
y
Dual-Light (both the Spotlight and Floodlight on at the same time)
Spotlight Modes
To activate the spotlight, press and release the spotlight switch. The default mode
will be low-brightness. Press the spotlight switch a second time to activate the high-
brightness mode. To activate the spotlight beacon press and hold the spotlight button
until the beacon turns on. Press the spotlight switch a third time to turn the light off.
Floodlight Modes
To activate the fl oodlight, press and release the fl oodlight switch. The default mode
will be high-brightness. To select the survival mode, press the fl oodlight switch a second
time. Press the fl oodlight switch a third time to turn the light off.
Dual-Light Mode
Dual-Light mode allows the user to turn on both the spotlight and the fl oodlight at
the same time. Dual-Light mode can be activated by simply pressing the spotlight switch
and then the fl oodlight switch. If the 5560 already has the spotlight or the fl oodlight on
(regardless of what brightness mode that light is in), pressing the switch for the light
that is NOT on, will activate Dual-Light mode. The user can leave Dual-Light mode
and go back to either spotlight or fl oodlight mode simply by pressing the switch for the
mode that they wish to turn off. To turn both lights off, simply press each of the switches
independently.
Low Battery Warning
The XPR-5560 has a Low Battery Warning feature. Once the battery charge falls
below 2.9V, the Spotlight LED will blink once every minute while the light is on regardless
of which of the 5 modes the 5560 is in at the time. The Spotlight LED will continue to
fl ash until the battery is fully depleted or until the 5560 is recharged to have a remaining
charge capacity greater than 2.9V. This warning feature is an indication that the 5560
should be charged as soon as is possible. If the 5560 is off, no such warning will take
place.
WARRANTY
LIMITED LIFETIME WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in workmanship
and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty
includes the LEDs, housing and lenses. Rechargeable batteries, chargers, switches,
electronics and included accessories are warranted for a period of two years with proof
of purchase. Normal wear and failures which are caused by accidents, misuse, abuse,
faulty installation and lightning damage are excluded.
We will repair or replace this product should we determine it to be defective. This
is the only warranty, expressed or implied, including any warranty of merchantability or
fi tness for a particular purpose.
For a complete copy of the warranty, go to www.baycoproducts.com/bayco-product-
support/warranties. Retain your receipt for proof of purchase.
