background image

Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • USA • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com

INS-XPR-5561G-DL-21

02-08-2021

Instruction Manual 

XPR-5561G

THE XPR-5561G IS APPROVED FOR USE

CLASS I DIV 1 GRPS A-D T4

CLASS II & III DIV1 GRPS E-G T135°C

CLASS I ZONE 0 AEx ia IIC T4 Ga

CLASS I ZONE 0 Ex ia IIC T4 Ga

Ex ia I Ma

Ex ia IIC T4 Ga

DEMKO 17 ATEX 1826

IECEx UL 17.0005

-20ºC ≤ Tamb ≤ +40ºC

3.7V/Cell Li-ion

Um: 10V

2575

E 467756

INTRINSICALLY SAFE

SECURITE INTRINSEQUE

I M1 Ex ia I Ma

II 1 G Ex ia IIC T4 Ga

Bayco Products, Inc.

640 S. Sanden Blvd., Wylie, TX  75098

Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONS

UL listed for use with Bayco Li-ion Battery Pack 5560-BATT

WARNING:  Do not charge battery in a hazardous location

WARNING:  Do not replace battery when an explosive 

atmosphere is present

ID 4003544

Model XPR-5561 Permissible Cap Lamp Assembly

APPROVAL No. 19-A160003-1

TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY

WARNINGS:

1) Only to be charged on the surface, or underground in accordance with the applicable 

regulations pertaining to battery-charging stations (reference 30 CFR 75.340) with a Bayco 

Products, Inc. Model 5560-CHGR2

2) Do not open in areas where permissibility is required.

WARNINGS - INTRINSICALLY SAFE

 

y

Warning: To prevent ignition of a hazardous atmosphere, the XPR-5561G must only be 

charged in an area known to be non-hazardous.

 

y

Warning: Use only the approved Nightstick 5560-BATT Lithium-ion rechargeable 

battery pack.

 

y

Warning: To prevent ignition of a hazardous atmosphere, do not open the battery 

compartment or attempt to exchange the battery pack while in the hazardous environment. 

This task must ONLY be performed in an area known to be non-hazardous.

 

y

Warning: Open the battery compartment on the XPR-5561G and replace the approved 

Nightstick 5560-BATT Lithium-ion rechargeable battery pack in fresh air only. To maintain 

IP rating, torque battery compartment screws to 3.5 in-lb.

 

y

Warning: replacement of the Lithium-ion rechargeable battery pack must be performed 

by a quallified technician only.

 

y

Warning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

For personal safety, always confirm the rating of any known hazardous or potentially 

hazardous location where the XPR-5561G is to be used.

CAUTION

 

y

Rechargeable Lithium-ion batteries must be used and charged properly. Improper use 

can result in serious injury, fire, or death.

 

y

Do not leave the battery in direct sunlight or use or store the battery inside cars in hot weather.

 

y

Do not expose the battery to water or salt water, or allow the battery to get wet.

 

y

Do not store the battery with metallic objects that may cause a short circuit.

 

y

Immediately discontinue use of the battery if the battery emits an unusual smell, feels hot, 

changes color, changes shape or appears abnormal in any way.

 

y

Keep out of the reach of children.

CHARGING THE LIGHT

CHARGER INPUT: 

12 VDC Max

WARNING: Use only the supplied 5560-CHGR2 Charger & approved Nightstick 

Lithium-ion Rechargeable Battery Pack.

 

y

The time required to charge the 5561 is conditional on the remaining charge left in the 

Lithium-ion Rechargeable Battery Pack at the time of charging. The maximum charge time 

required is approximately 6 hours.

 

y

Fully charge the 5561 before the first use, or if the 5561 has been unused for several 

months. 

 

y

When the 5561 is properly seated in the charger, the LED Charge Indicator light will 

turn solid RED indicating that the Lithium-ion Rechargeable Battery Pack is charging. The 

Lithium-ion Rechargeable Battery Pack is fully charged when the LED Charge Indicator 

light turns GREEN.

 

y

The Lithium-ion Rechargeable Battery Pack does not have any Recharge Memory 

Effect; therefore placing the 5561 in the charger prior to full depletion of the battery does 

not adversely affect the battery life. The 5561 can be kept in the charger indefinitely without 

any negative impact on the battery or the battery life.

OPERATION

The XPR-5561G is controlled by 2 Switches and has 6 separate lighting modes: 

 

y

High-brightness Spotlight

 

y

Low-brightness Spotlight

 

y

Spotlight Beacon

 

y

High-brightness Floodlight

 

y

Survival-mode Floodlight

 

y

Dual-Light (both the Spotlight and Floodlight on at the same time)

Spotlight Modes

To activate the spotlight, press and release the spotlight switch. The default mode will 

be low-brightness. Press the spotlight switch a second time to activate the high-brightness 

mode. To activate the spotlight beacon press and hold the spotlight button until the beacon 

turns on. Press the spotlight switch a third time to turn the light off.
Floodlight Modes

To activate the floodlight, press and release the floodlight switch. The default mode will 

be high-brightness. To select the survival mode, press the floodlight switch a second time. 

Press the floodlight switch a third time to turn the light off.
Dual-Light Mode

Dual-Light mode allows the user to turn on both the spotlight and the floodlight at the 

same time. Dual-Light mode can be activated by simply pressing the spotlight switch and 

then the floodlight switch. If the 5561 already has the spotlight or the floodlight on (regardless 

of what brightness mode that light is in), pressing the switch for the light that is NOT on, 

will activate Dual-Light mode. The user can leave Dual-Light mode and go back to either 

spotlight or floodlight mode simply by pressing the switch for the mode that they wish to turn 

off. To turn both lights off, simply press each of the switches independently.

Low Battery Warning

The XPR-5561G has a Low Battery Warning feature. Once the battery charge falls below 

2.9V, the Spotlight LED will blink once every minute while the light is on regardless of which 

of the 5 modes the 5561 is in at the time. The Spotlight LED will continue to flash until the 

battery is fully depleted or until the 5561 is recharged to have a remaining charge capacity 

greater than 2.9V. This warning feature is an indication that the 5561 should be charged as 

soon as is possible. If the 5561 is off, no such warning will take place.

WARRANTY 

LIMITED LIFETIME WARRANTY

Bayco Products, Inc. warrants this product to be free from defects in workmanship and 

materials for the original purchaser’s lifetime. The Limited Lifetime Warranty includes the 

LEDs, housing and lenses. Rechargeable batteries, chargers, switches, electronics and 

included accessories are warranted for a period of two years with proof of purchase. Normal 

wear and failures which are caused by accidents, misuse, abuse, faulty installation and 

lightning damage are excluded.

We will repair or replace this product should we determine it to be defective. This is the 

only warranty, expressed or implied, including any warranty of merchantability or fitness for 

a particular purpose.

For a complete copy of the warranty, go to www.baycoproducts.com/bayco-product-

support/warranties. Retain your receipt for proof of purchase.

Mode d’emploi 

XPR-5561G

LA LAMPE XPR-5561G EST APPROUVÉE POUR UTILISATION

AVERTISSEMENTS – SÉCURITÉ INTRINSÈQUE

 

y

Avertissement  :  Pour  éviter  l’inflammation  d’atmosphère  dangereuse,  la  lampe  XPR-

5561G doit être uniquement charger dans une zone non dangereuse.

 

y

Avertissement : Utiliser uniquement le bloc-piles approuvé et rechargeable au lithium-

ion Nightstick 5560-BATT.

 

y

Avertissement : Pour éviter l’inflammation d’atmosphère dangereuse, ne pas ouvrir le 

compartiment à piles ou essayer d’échanger le bloc-piles dans un endroit dangereux. 

Cette tâche doit être effectuée UNIQUEMENT dans une zone non dangereuse.

 

y

Avertissement : Ouvrir le compartiment à piles situé sur la lampe XPR-5561G et 

remplacer le bloc-piles approuvé et rechargeable au lithium-ion Nightstick 5560-BATT au 

grand air uniquement. Pour maintenir le classement IP, serrez les vis du compartiment de 

la batterie à 3,5 po-lb.

Reviews: