Nikon AF-S DX NIKKOR 18-105mm f/3.5-5.6 ED VR, Repair Manual

Page 1: ... 配布許可印 JAA80551 R 3757 A JAA80551 Copyright ｃ 2008 by Nikon Corporation All Rights Reserved 無断転載を禁ず Printed in Japan September 2008 AF S DX Zoom Nikkor 18 105mm f 3 5 5 6G ED VR REPAIR MANUAL Ｍ サービス 計画課 INC ...

Page 2: ...OT disassemble nor repair the above mentioned parts The VR adjustment is NOT necessary except for disassembling the above mentioned parts Caution When disassembling re assembling be sure to use the conductive mat J5033 and wrist strap J5033 5 for static protection of electrical parts When disassembling make sure to memorize the processing state of wires screws to be fixed and their types etc Becau...

Page 3: ...art Identification No and Interchangeability Description in Repair Manual Pattern A Pattern B Zoom index ring 1C999 705A 1C999 705B Fixed ring unit 1C999 706A 1C999 706B Fixed tube unit 1C999 728A 1C999 728B 3 4 lens group unit 1C999 707A 1C999 707B MF ring unit 1C999 727A 1C999 727B Zoom ring unit 1C999 730A 1C999 730B Cover ring 1C999 731A 1C999 731B Segment gear unit 1C999 733A 1C999 733B Filte...

Page 4: ...1C999 728A Numeral 1 or 2 1C999 728B Numeral 3 or 4 3 4G lens group unit MF ring unit Zoom ring unit 1C999 707A Numeral 1 or 2 1C999 707B Numeral 3 or 4 1C999 727A No of dots 1 or 2 1C999 727B No of dosts 3 or 4 1C999 730A Numeral 1 or 2 1C999 730B Numeral 3 or 4 The identification no IDNO of parts is mentioned in the red circle as below Note The dot and numeral are engraved in the part as follows...

Page 5: ...dots 1 or 2 1K631 991B No of dots 3 or 4 Rear cover ring Focus sliding ring 1st lens group unit 1K631 997A Numeral 1 or 2 1K631 997B Numeral 3 or 4 1K632 003A Numeral 1 or 2 1K632 003B Numeral 3 or 4 1B101 012A Numeral 1 or 2 1B101 012B Numeral 3 or 4 2nd lens group unit 5th lens group unit 1C999 726A No of dots 1 or 2 1C999 726B No of dots 3 or 4 1B101 015A Numeral 1 or 2 1B101 015B Numeral 3 or ...

Page 6: ...ate 71 Remove the name plate 72 VR name plate name plate Disassembly of Body 71 72 Caution Removing the name plate 72 and VR name plate 71 are NOT necessary except when the fixed tube unit B27 name plate 72 or VR name plate 71 are replaced Addition Changed page 1 September 25 2008 INC ...

Page 7: ...emove the rubber ring 35 Peel off the polyester tape TA 0018 15 20mm 2 from the two gate sections of the zoom ring unit only when replacing the zoom ring unit B37 35 Gate section of Zoom ring unit TA 0018 15 20mm Remove the sheet 131 from zoom ring unit B37 131 B37 INC ...

Page 8: ...5 3 5 5 6G ED VR Rear cover ring Take out the three screws 107 and remove the rear cover ring 39 39 107 3 Set the zoom ring unit B37 to WIDE end and remove the sheet 48 from 1st lens group unit B40 1st lens group unit B37 48 B40 INC ...

Page 9: ...80551 R 3757 A AF S DX 18 105 3 5 5 6G ED VR Set the zoom ring unit B37 to WIDE end Then remove the 1st lens group unit B40 and the washer 80 while holding the zoom ring unit B37 by the hand 80 B40 B37 INC ...

Page 10: ...impossible dip a wiping cloth Savina Minimax a little in ethanol and wipe the surface lightly Surface of R1 Mount the focus sliding frame fixed ring of the 2nd lens G wrench J11363 Then turn it around until the two protrusions of the focus sliding frame fixed ring are fit in the two cutouts of the focus sliding frame 56 Note When the two protrusions of the focus sliding frame fixed ring of J11363 ...

Page 11: ...turn the grip by the left hand so that the minor scale showing 0 and the major scale showing 60 can be seen Note Refer to the supplied operating instruction of torque driver J11364 for how to use it Locker Grip Knurled part Major scale Minor scale Turn the locker in the direction of the arrow to lock it Turn the locker in the direction of the arrow to unlock it Locker INC ...

Page 12: ...s sliding frame fixed ring of J11363 and the lens barrel by one hand turn the torque driver J11364 and remove the 2nd lens group unit B2042 and washer 79 Focus sliding frame fixed ring of J11363 2nd lens G rotator of J11363 J11364 Mount the 2nd lens G rotator of the wrench J11363 on the torque driver J11364 by fitting the protruding head of J11364 in the hole of the rotator Protruding head Hole J1...

Page 13: ...emove the 5th lens group unit B46 and the washer 77 77 B46 98 3 Caution The lens alignment work will be necessary after assembly in case the 5th lens group unit is removed At repair service facilities therefore where such alignment work can not be performed do NOT remove the 5th lens group unit INC ...

Page 14: ...JAA80551 R 3757 A 13 AF S DX 18 105 3 5 5 6G ED VR SW block unit 115 B111 Take out the screw 115 from SW block unit B111 Remove the SW block unit B111 from the connector B111 Connector INC ...

Page 15: ...D VR Take out the two screws 105 Bayonet mount unit Take out the three screws 99 99 3 105 2 Lift t he bayonet mount unit B30 and remove the lever of the bayonet mount unit B30 from the groove B30 Lever Caution Do not cut GND lead wire 1020 1020 INC ...

Page 16: ...A80551 R 3757 A 15 AF S DX 18 105 3 5 5 6G ED VR Remove the washer 78 78 Lift and remove the roller 120 as in then remove the GND lead wire 1020 from the bayonet mount unit B30 as in 127 B30 120 1020 INC ...

Page 17: ...JAA80551 R 3757 A 16 AF S DX 18 105 3 5 5 6G ED VR Fixed tube unit Remove the fixed tube unit B27 B27 MF ring unit Remove the washer 140 and the MF ring unit B26 B26 140 INC ...

Page 18: ...t B102 from the FPC of main PCB unit B1001 FPC of B1001 FPC of B102 FPC of B102 Remove the FPC of contact unit B102 from the connector Remove the FPC of SWM unit B501 from the connector FPC of B501 Remove the FPC of GMR unit B68 and gyro PCB unit from each connector FPC of B68 FPC of gyro PCB unit INC ...

Page 19: ...B1001 or GND lead wire 1020 Remove the FPC of relay FPC unit B1014 and zoom encoder FPC 1007 from each connectors Take out the two screws and remove the main PCB unit B1001 FPC of B1014 1007 B1001 B1001 126 126 1020 B1001 Peel off the polyester tape TA 0020 8 8mm from main PCB unit B1001 Only when replacing the main PCB unit B1001 TA 0020 8 8mm INC ...

Page 20: ...F S DX 18 105 3 5 5 6G ED VR GMR unit FPC of B68 Convex section of fixed ring unit Take out the two screws 98 and remove the GMR unit B68 Detach the FPC of GMR unit B68 from the convex section of fixed ring unit B68 98 2 INC ...

Page 21: ... 5 5 6G ED VR SWM unit 109 109 Take out the two screws 109 Remove the SWM unit B501 B501 A Caution Do NOT touch the below A area because attaching sweat or oil of hand to this area will cause abnormal noise of the motor or malfunction INC ...

Page 22: ...A80551 R 3757 A 21 AF S DX 18 105 3 5 5 6G ED VR Take out the screw 116 and remove the brush unit B117 Brush unit 116 B117 Plate spring 137 116 Take out the screw 116 Then remove the plate spring 137 INC ...

Page 23: ...o screws 122 Turn the segment gear unit B70 and place the position of focus key 121 by fitting in the groove of the fixed tube unit Then remove the focus key 121 Remove the focus sliding ring 56 122 2 121 B70 Groove Fixed tube unit Focus sliding ring Focus key 56 INC ...

Page 24: ... 3757 A 23 AF S DX 18 105 3 5 5 6G ED VR Remove the VCM FPC 1003 and the hall element PCB unit from each connector Take out the screw 61 3 4G lens group unit 2 Fixed ring unit 2 1003 Hall element PCB unit 61 INC ...

Page 25: ...JAA80551 R 3757 A 24 AF S DX 18 105 3 5 5 6G ED VR Take out the four screws 98 and remove the fixed ring unit 2 from the 3 4G lens group unit 2 3 4G lens group unit 2 Fixed ring unit 2 98 4 INC ...

Page 26: ...8 105 3 5 5 6G ED VR Disassembly of the Fixed ring unit 2 Segment gear unit B70 Remove the segment gear unit B70 Peel off the polyester tape TA 0008 15 30mm and remove the zoom brush unit B73 Zoom brush unit B73 TA 0008 15 30mm INC ...

Page 27: ...JAA80551 R 3757 A 26 AF S DX 18 105 3 5 5 6G ED VR Zoom ring unit 124 Take out the screw 124 Turn and remove the zoom ring unit B37 B37 INC ...

Page 28: ...F S DX 18 105 3 5 5 6G ED VR Peel off the polyester TA 0020 11 28mm Remove the tape 149 Peel off the relay FPC unit B1014 from the fixed ring unit Relay FPC unit TA 0020 11 28mm 149 B1014 Fixed ring unit Fixed ring unit INC ...

Page 29: ...05 3 5 5 6G ED VR 92 92 Zoom index ring Remove the two silicone rubbers 92 Only when replacing the silicone rubber 92 Peel off the zoom encoder FPC 1007 from the zoom index ring 1007 Take out the five screws 98 Zoom index ring 98 5 INC ...

Page 30: ...JAA80551 R 3757 A 29 AF S DX 18 105 3 5 5 6G ED VR Peel off the zoom encoder FPC 1007 from the fixed ring unit Remove the zoom index ring Zoom index ring Fixed ring unit 1007 INC ...

Page 31: ...JAA80551 R 3757 A 30 AF S DX 18 105 3 5 5 6G ED VR Disassembly of the 3 4G lens group unit 2 Take out the three screws 123 Cover ring unit B38 123 3 Remove the cover ring unit B38 INC ...

Page 32: ...80551 R 3757 A 31 AF S DX 18 105 3 5 5 6G ED VR 25 81 3 Filter ring Roller 82 2 Nut 83 B83 3 Take out the three screws 81 and remove the filter ring 25 Take out the roller unit B83 3 4G lens group unit INC ...

Page 33: ...tighten three screws 81 25 Grease MZ 400EL 81 3 Adhesive Lockend B Apply to the screw head Index Filter ring Put the roller unit B83 into each groove at three places of the 1st lens G sliding tube 51 and of the outside cam tube 53 Roller 82 2 Nut 83 B83 3 Apply to inner convex section 6 2 Assembly Assembly of 3 4G lens group unit 2 Inner concave section 3 of 25 B83 3 INC ...

Page 34: ... 105 3 5 5 6G ED VR Cover ring Mount the cover ring B38 B38 Grease OS 30MEL Apply to the fine chamois leather Rotate the cover ring B38 and align the three screw holes Tighten the three screws 123 B38 123 3 Adhesive Screwlock INC ...

Page 35: ...ng Direction for positioning 1007 Attach A area of the zoom focus encoder FPC 1007 to the fixed ring unit by pressing with a stick etc Fixed ring unit Fixed ring unit Oil barrier OS 30MEL Apply to the contacting surface with MF ring unit B26 and zoom ring unit B37 A Attach without any slackness Grease MZ 400EL Apply to the contacting surface with Plate spring 137 Grease MZ 400EL Apply to the conta...

Page 36: ... to 98 5 Mount the two silicone rubbers 92 only when replacing the silicone rubber 92 Adhesive SX720B Apply to the square groove 2 92 92 Zoom index ring Peel off the backing paper of the zoom encoder FPC 1007 and attach the FPC by positioning in the direction of the arrow 1007 Caution Do NOT touch the sticky area of the zoom encoder FPC 1007 with fingers INC ...

Page 37: ...ape TA 0020 11 28mm on the sheet 149 TA 0020 11 28mm Fixed ring unit Position in the direction of the arrow Fixed ring unit B1014 Caution Do NOT touch the sticky area of the relay FPC unit B1004 with fingers 149 Adhere the tape 149 so that it does not touch the connector s soldered area of B1014 B1014 Adhere along the horizontal line of B1014 Position for adhering 149 Adhere to cover all the sheet...

Page 38: ...124 124 Grease GP 1RS Grease GP 1RS Oil barrier OS 30MEL Apply to the fine chamois leather Apply to the two Cushion rubbers 92 Apply to the inside circular surface where the silicone rubber 92 is fit in B37 Grease MZ 400EL Apply to the vertical groove 1 Grease GP 1RS Apply to the contacting groove with B37 INC ...

Page 39: ...5 30mm Adhere the tape TA 0008 15 30mm B37 B73 B37 While turning the fixed ring unit apply the grease PL 22SEL to the zoom pattern surface through the zoom brush fit in hole Fixed ring unit Grease PL 22SEL Apply to the overall pattern surface Head of B73 Rounded part Align here B73 fit in position Direction for positioning Zoom brush fit in hole INC ...

Page 40: ...by fitting its shape with the zoom index ring B70 Zoom index ring Grease MZ 400EL Grease PL 22SEL Apply to the magnetic tape Apply to the inside gear section and the outside circular surface excluding magnetic tape Turn the assembled segment gear ring unit B70 in the direction of the arrow all the way B70 INC ...

Page 41: ...4 lens group unit 2 Fixed ring unit 2 Set the 3 4 lens G unit 2 and fixed ring unit 2 to WIDE end Mount the fixed ring unit 2 on the 3 4 lens G unit 2 and tighten the four screws 98 in numeric order from to 3 4 lens G unit 2 Fixed ring unit 2 98 4 Align the indexes INC ...

Page 42: ... 18 105 3 5 5 6G ED VR Align the screw hole with the vertical groove and tighten the screw 61 61 Apply to the screw head Adhesive Lockend B Connect the VCM FPC 1003 and hall element PCB unit B1005 to each connectors 1003 B1005 INC ...

Page 43: ...6 50 Protrusion 3 Cutout of key groove side Grease MZ 400EL Apply to the outside protrusion 12 and key groove Key groove Turn the focus sliding frame 56 and align the key groove of 56 with the groove of the fixed ring unit B37 Key groove 56 Fixed ring unit Groove Cutout of key groove side Through the groove of the fixed ring unit check the position of the key groove of the assembled focus sliding ...

Page 44: ...n the two screws 122 in numeric order from to 122 Adhesive Screwlock Turn the segment gear ring unit B70 and confirm that the focus sliding frame 56 moves sequentially Align the focus key attaching position of the segment gear ring unit B70 with the groove of the fixed ring unit as below Focus key attaching position Groove Fixed ring unit B70 121 122 Adhesive Screwlock Deletion Changed page 2 Sept...

Page 45: ...ver the upper area of the pattern with a sheet etc approx 20 20mm in order to prevent bending of brush B117 J11339 Sheet etc Note When inserting J11339 set the segment gear ring unit to infinity end then insert J11339 by pushing in it while turning the segment gear ring unit toward CLOSE Adhesive Screwlock Segment gear unit Grease PL 22SEL Apply to the pattern surface Changed page 1 September 25 2...

Page 46: ...umeric order from to 109 B501 109 A Caution Do NOT touch A area by hand because attaching sweat or oil will cause an abnormal noise of the motor or a malfunction Align the head rounded part of the brush unit B117 with mark of the upper part of the encoder pat tern then tighten the screw 116 116 mark B117 rounded pat B117 fit in position Align here Adhesive Screwlock INC ...

Page 47: ...PC s backing paper of the GMR unit B68 Then attach the FPC of the GMR unit B68 to the convex portion of the fixed ring unit FPC of B68 Convex portion of the fixed ring unit When the GMR unit B68 is disassmelbed or replaced inspect and adjust the GMR output waveform by referring to Inspection and Adjustment of GMR output waveform of Adjustment on Page A33 INC ...

Page 48: ...unt the main PCB unit B1001 by fitting the protrusion of the fixed ring unit in the hole of the main PCB unit B1001 then tighten the two screws 126 B1001 B1001 Surface for positioning Place the GND lead wire 1020 behind the main PCB unit 126 126 Hole Hole Surface for positioning B1001 Attach by aligning the rim of the connector A and the four soldering positions TA 0020 8 8mm Adhere the tape TA 00...

Page 49: ... connectors FPC of B68 FPC of Gyro PCB unit Connect the FPC of the contact unit B102 to the connector FPC of B102 Peel off the backing paper of the FPC of the contact unit B102 then attach its FPC to the FPC of the main PCB unit B1001 as below FPC of B1001 FPC of B102 Connect the FPC of the relay FPC unit B1014 and the zoom encoder FPC 1007 to connectors FPC of B1014 1007 INC ...

Page 50: ...L Apply to the overall sliding surface with zoom index ring and overall inner gear area Reignforcing plate Fixed tube unit Mount the fixed tube unit B27 Grease MZ 400EL Oil barrier OS 30MEL B27 Apply to the rim Apply to the fine chamois leather and the assembling position of the SW block unit B111 140 A B A t 0 105mm B t 0 192mm Adjust play amount of the fixed tube unit B27 Zoom index ring INC ...

Page 51: ...om the hole as above through the hole of the roller 120 ref Below Then put the other tip of the GND lead wire 1020 at the position of the GND pin 127 of the bayonet mount unit B30 and fit the roller with 127 by kind of pinching in the wire as below ref Below A t 0 05mm B t 0 06mm C t 0 07mm D t 0 08mm E t 0 09mm F t 0 1mm G t 0 2mm H t 0 3mm I t 0 5mm 78 A I F F D adjustment washer Mount the washe...

Page 52: ...in numeric order from to Contact pin section 105 2 Adjust the aperture lever by referring to Aperture lever adjustment of Adjustment on Page Adjust the aperture lever by referring to Aperture lever adjustment of Adjustment on Page A38 Caution Be careful NOT to pinch the GND lead wire 1020 accidentally 1020 Inspect the AF contact position by referring to Inspection of AF contact pin position of Adj...

Page 53: ...A 21 AF S DX 18 105 3 5 5 6G ED VR SW block unit Connect the SW block unit B111 to the connector B111 Connector Bend the FPC of SW block unit B111 as below Valley fold by aligning and Mountain fold by aligning and INC ...

Page 54: ...heck the conduction between the GND pin of the bayonet mount unit B30 and GND line of the M A switch GND pin Mount the SW block unit B111 and tighten the screw 115 115 B111 GND of M A switch Measuring points of conduction Standard value 0 5Ω or less INC ...

Page 55: ...ved lens alignment work will be necessary So do NOT remove this lens G unit at service facilities where the alignment work can not be carried out When the 5th lens G unit or 3 4 lens G unit is replaced the field curvature adjustment will be necessary For the lens alignment and field curvature adjustment refer to Lens optical alignment of 3 Adjustment on Page A42 A t 0 05mm B t 0 06mm C t 0 07mm D ...

Page 56: ... unit B37 to WIDE end Mount the focus sliding frame fixed ring of the 2nd lens G wrench J11363 Then turn it around until the two protrusions of the focus sliding frame fixed ring are fit in the two cutouts of the focus sliding frame 56 Protrusion Cutout 56 Grease RR Apply to the overall threaded portion Focus sliding frame fixed ring of J11363 B37 Surface of R1 Note When the two protrusions of the...

Page 57: ...nd turn the grip by the left hand so that the minor scale showing 0 and the major scale showing 60 can be seen Note Refer to the supplied operating instruction of torque driver J11364 for details Locker Grip Knurled part Major scale Minor scale Turn the locker in the direction of the arrow to unlock it Turn the locker in the direction of the arrow to lock it Locker INC ...

Page 58: ...ding head Hole J11364 2nd lens G rotator of J11363 79 A I A t 0 05mm B t 0 06mm C t 0 07mm D t 0 08mm E t 0 09mm F t 0 1mm G t 0 2mm H t 0 3mm I t 0 5mm set value F F D adjustment washer B2042 Fit the two protrusions of the 2nd lens G rotator of the wrench J11363 in the two holes of the 2nd lens G unit B2042 then assemble the 2nd lens G unit B2042 and washer 79 as below 2nd lens G rotator of J1136...

Page 59: ...le the focus sliding frame fixed ring of J11363 and the lens barrel are fixed as below turn the torque driver J11364 until it clicks then assemble the 2nd lens G unit B2042 and washer 79 as below Focus sliding frame fixed ring of J11363 J11364 79 B2042 INC ...

Page 60: ...JAA80551 R 3757 A 28 AF S DX 18 105 3 5 5 6G ED VR Adhere sheet 133 on 2nd lens group unit B2042 133 B37 B2042 133 INC ...

Page 61: ...e zoom ring unit B37 to WIDE end and attach the sheet 48 to 1st lens group unit B40 B37 B37 48 B40 A t 0 05mm B t 0 06mm C t 0 07mm D t 0 08mm E t 0 09mm F t 0 1mm G t 0 2mm H t 0 3mm I t 0 5mm set value F F D adjustment washer Grease RR Apply to the overall threaded portion of the filter ring 25 Set the zoom ring unit B37 to TELE end Then mount the washer 80 and 1st lens group unit B40 INC ...

Page 62: ... the rear cover ring 39 Then tighten the three screws 107 in numeric order from to Rear cover ring 39 107 3 Sheet Zoom rubber ring Peel off the backing paper of the sheet 131 then adhere 131 to the zoom ring unit B37 131 B37 Adhering position for 131 131 INC ...

Page 63: ...551 R 3757 A 31 AF S DX 18 105 3 5 5 6G ED VR Attach the two tapes TA 0018 15 20mm to the two gate sections of the zoom ring unit B37 Gate section of B37 TA 0018 15 20mm Mount the zoom rubber ring 35 35 INC ...

Page 64: ...551 R 3757 A 32 AF S DX 18 105 3 5 5 6G ED VR VR name plate Name plate Peel off the backing paper of the VR name plate 71 and adhere 71 Peel off the backing paper of the name plate 72 and adhere 72 71 72 INC ...

Page 65: ... for details Caution In case the relay FPC contact surface is stained eroded or oxidized it will cause a failure of conduction between the GMR output inspection tool and the relay FPC contact So polish the contact and connect them Inspection and Adjustment of GMR output waveform 2 Creation of GMR output inspecting tool For inspecting and adjusting the GMR output waveform creating a self made tool ...

Page 66: ...3 5 5 6G ED VR 3 Preparation of the lens Mount the MF ring unit B26 to the fixed tube which has GMR unit assembled then connect to each measuring instrument Oscilloscope 2ch type GND Rated voltage power supply Set value 5 0V 100mA B26 INC ...

Page 67: ... turn it ON Set the oscilloscope and turn the MF ring unit B26 with hand In case large waveform noise is detected use the FILTER function How to set FILTER function e g DL1540 manufactured by YOKOGAWA Press the FILTER button Select Smooth of the menu on screen and turn it ON If there is no problem with the waveform of GMR sensor remove the MF ring unit B26 Then apply the adhesive to the head of th...

Page 68: ...osition of the A contact pin meets the standard go to the procedure 5 In case the position of the A contact pin is out of standard go to the next procedure and adjust it Reference pin A contact pin Standard position of Contact pin Standard position of Contact pin Based on the horizontal cross line the top of the contact pin must be positioned as below Within one fourth diameter from right to left ...

Page 69: ...en the two screws 105 in numeric order from to 105 2 4 By following the procedure from 1 to 2 check that the A contact pin position is within standard 5 Check whether the position of the other pins than A contact pin meets the standard or not If the A contact pin position meets the standard but other contact pins do not bending or looseness of the contact pins is possible B102 INC ...

Page 70: ...4 1 is put into the lock hole of bayonet confirm that the aperture blades become fully open J18004 1 97 2 23 97 2 Adhesive Screwlock Apply the screwlock to the two screws 97 If the aperture blades open quickly or slowly adjust the position of aperture lever 23 with two screws 97 Aperture lever adjustment INC ...

Page 71: ... as follows Start the adjustment software J18454 Click Positioning to infinity for FFD adjustment on the main menu for performing infinity positioning Adjustment of F F D T W Back focus Horizontal type collimator PC AF I communication box J15306 1 AF S DX 18 105 ED VR AF S DX 18 105 ED VR Inspection and adjustment software J18454 Constant voltage power supply Set value 6V INC ...

Page 72: ... control handle to adjust focus then measure focus position at 18mm WIDE end 50mm 105mm TELE end The focus position to be measured is the numeric number of boundary line at the moment when the color of cross lines change from green to orange If the measured focused position does not meet the standard take the following step and make the adjustment Focal length f Standard mm 18mm From 0 to 0 07 50m...

Page 73: ... under 1st lens unit 80 washer under 2nd lens unit 79 washer under mount 78 If the result is positive plus increase the thickness while negative minus decrease it Washer under 1st lens unit 80 Adjustment washer ref Page A29 Washer under 2nd lens uni 79 Adjustment washer ref Page A26 Washer under mount 78 Adjustment washer ref Page A19 INC ...

Page 74: ...ning tool of Rear lens group holder for lens alignment Page A for how to cre ate Lens alignment equipment for periphery Lens alignment equipment for center Monitor LINE GENERATOR MEGALIGHT 100 Attachment holder of the rear lens group J19127T CCD camera Lens optical alignment equipment Caution This adjustment is required when the 5th lens group unit is replaced Screw 4 Holder moving lever Stage Att...

Page 75: ...ment Back view of Lens optical alignment equipment VIDEO cable VIDEO IN VIDEO OUT VIDEO IN of LINE A Fiber optic cable Cross line chart Pinhole chart Power cable for CCD camera Power cable for CCD camera Connect each cable to the appropriate equipment with the same number e g Connect up to The chart is embeddied in cardboards INC ...

Page 76: ... mode to S On the shooting menu set Image Quality mode to RAW RAW compression to NEF RAW WB to Preset and ISO to 200 Set the VR mode of the lens to OFF Set up the camera D200 on a tripod on the slide rail Set the indication pointer of the tripod to 30 cm Zoom position 105mm Caution Be sure to use the reference pin 1mm J5413 and assemble the 5th lens G unit into the lens barrel ref Page A23 2 Chart...

Page 77: ...tire finder field frame Adjust the tilt of the slide rail to make the three chart lines position in the center of the viewfinder when the tripod is slid all the way to the front and back Turn the power of viewers 5 pcs to ON Viewer 5 pcs Back Front Connect the PC and camera via USB cable Camera setting for USB PTP Start the adjustment software LWM_AFSDX18_105 exe Click OK Caution If the batteries ...

Page 78: ...VR Click Reset all Log Slide the tripod by 10cm 0 1cm to the front and darken the room Measurement position 7 6 5 4 3 2 1 30cm 40cm Focusing Position 10cm Front Back Click Focusing The camera AF will be activated and the shutter will be released INC ...

Page 79: ...t Caution When the below warning is given recheck that the Quality mode of the camera is set to RAW When the shutter is released slide the tripod by 10 0 1cm to the back and click Measurement again Repeat this operation by sliding the tripod in increments of 10 0 1cm and clicking Mesurement seven times totalling 60cm of the slid distance Set the A M change SW of lens to M Slide the tripod by 20 0 ...

Page 80: ... the next 5 Rear lens group alignment on Page A51 to readjust After the seven measurements point the cursor to the confirmation screen of the software Click it three times If Information displays END the lens optical alignment is completed When the 5th lens G unit or 3 4 lens G unit go on to 3 Field curvature adjustment on Page A49 INC ...

Page 81: ...point image is the measurement count position horizontal axis coordinate at the turning point or vertex of curve line see below So to check the focus position confirm the average of four points each of central and peripheral point images Measurement result of peripheral point image Measurement result of central point image Average focus position of peripheral point image Measurement count 1 Differ...

Page 82: ...he attachment holder J19127T position by rotating the micrometers for X axis or Y axis so that the center of the attachment holder coincides with that of the rear cover ring of the self made center positioning tool Holder moving lever Move down slowly Micrometer for Y axis Unlock Micrometer for X axis Fixing lever Fixing lever Lens alignment equipment Groove for release pin 4 Center positioning of...

Page 83: ...roup holder Page A50 for how to mount the lens Set the zoom ring to 18mm WIDE end and fasten it with the zoom fixing base and spacer A Caution Be careful NOT to damage the 5th lens group by the attachment holder J19127T Focus ring 5 Rear lens group alignment Turn ON the monitor LINE GENERATOR and MEGALIGHT 100 Then rotate the LIGHT CONT knob of MEGALIGHT 100 so that the intersecting point of calib...

Page 84: ...ob Y1 knob LINE ON OFF button LINE LOCK button LINE GENERATOR Y line X line Insert the three alignment screwdrivers in the screw holes of the 5th lens group unit and loosen the screws Alignment screwdrivers Caution When inserting the alignment screwdrivers move the holder moving lever up to lock the holder Then put them straight down in the screw holes so that the screws can be easily found After ...

Page 85: ...nit with the alignment screwdrivers Remove the alignment screwdrivers from the attachment holder J19127T Result values If more accuracy is preferable even if END is displayed adjust by using the value of Outer 1 3 as the adjustment amount for X axis while the value of Outer 2 4 as the adjustment amount for Y axis e g X directions 1 Y directions 1 Caution When the knobs of the micrometer X and Y ax...

Page 86: ...gnment Caution After fixing the three screws of the 5th lens group unit if the shift amounts are different from the result of the chart shooting repeat the rear lens group alignment until they become equal Turn each power of the monitor LINE GENERATOR and MEGALIGHT 100 to OFF Remove the lens from the equipment for periphery Go back to 2 Chart shooting for the rear lens group alignment Page A44 Rep...

Page 87: ...or 1K631 997B 1 Bayonet mount unit JAA80551 part no 1C999 729 1 For use remove the other components than the bayonet mount section from the bayonet mount unit of RP Screw JAA80551 part no G1 14035FD2 3 3 Procedure Put the bayonet mount as below Mount the rear cover ring on the bayonet mount and fix them with three screws Put with the groove in which the lock pin of camera body enters facing upward...

Page 88: ...Board or cardboard box Size 840 1250 20mm 1 pc Note Because it is necessary to cut out for fitting the light viewers choose cardboard boxes or material which can be easily cut 3 Procedure In this document 2 cardboard boxes 840 1250 10mm are used As for the 1st flattened cardboard box check the positions which the light viewers fit in and cut out the shape at 5 locations shaded parts size 154 x 245...

Page 89: ... places Cut out at 5 places Double stick tape at 5 places Fit the viewers in the created boards so that each viewer s switch is positioned as below Reinforce the edges of cut out parts with double stick tape Viewer Put the 1st cut out cardboard and the 2nd flattened cardboard together as one and fix them by taping at four sides 1st cut out cardboard 2nd cut out cardboard Tape Switch INC ...

Page 90: ... with Velcro tape hook and loop fastener on the back of the cardboard to prevent viewers falling off Light up the viewers Set and attach the alignment chart J19134 so that all the pinholes are located on the viewer If the setting board is larger than the alignment chart blacken the area around the setting board with black spray etc after attaching the chart Pinhole Caution To prevent the chart fro...

Page 91: ...Adjustment 2 AF S DX 18 105 ED VR Inspection and adjustment program J18454 The below hardware requirements are necessary for installing the program on a computer Ensure them before installation PC IBM PC AT compatible OS Windows Vista Home Basic Windows Vista Home Premium Windows Vista Business Windows Vista Ultimate Windows XP Home Edition Windows XP Professional Windows 2000 CPU Pentium Ⅱ 266MHz...

Page 92: ...on adjustment software J18454 AF I communication box J15306 1 AF I communication adapter J15307 PC As long as PC is IBM PC AT compatible any CPU type is available If the RS232C terminal of PC is a 9 pin type connect it by using the 25 pin 9 pin conversion connector This connector is NOT supplied as RJ so use commercial products on the market For this connection removing the rear cover ring is nece...

Page 93: ... unit is replaced be sure to make this adjustment Click Adjustment for electrical device on the main menu Click Yes if the main PCB is replaced while click No if it is NOT replaced Clicking Yes goes on to Writing of FLASH ROM fixed elec adj values Follow the instructions on the screen When prepared click Next INC ...

Page 94: ...JAA80551 R 3757 A 62 AF S DX 18 105 3 5 5 6G ED VR Click Next When the adjustment is completed click Close to end the procedure Click Next Click Next INC ...

Page 95: ...dard 2 Inspection of Lens Driving Stop Accuracy Check the overrun underrun pulse number compared with each lens drive amount i e deviation amount of the stop position from the target position upon lens driving 3 Inspection of Lens Driving Time Using an oscilloscope check the each driving time from starting to ending of servo motor driving upon lens driving 4 Inspection of Lens switches and Lens co...

Page 96: ...51 R 3757 A 64 AF S DX 18 105 3 5 5 6G ED VR Click Inspection of GMR encoder operations on the main menu Inspection of GMR encoder operations Follow the instructions on the screen When prepared click Next INC ...

Page 97: ...Caution If the zoom ring is rotated while the lens scanning is driven the pulse shows an abnormal value Do NOT touch the zoom ring during operations Click Start insp If Inspection result shows Good click Close Standard Total pulses 4999 5419 PULSE S INC ...

Page 98: ... Wide end or 105m Tele end at the following five lens positions Lens position Index position Horizontal lens position Index facing 1 up 2 right 3 left 4 Front lens group 60 angle upward 5 Front lens group 60 angle downward Click Start insp Click Inspection of lens driving stop accuracy on the main menu Lens position in inspecting INC ...

Page 99: ...s the lens does not stop during the inspection of Lens Driving Stop Accuracy any value can be input without problem However the larger the value of Delay time gets the longer the inspection time becomes If the lens stops input a numeric number into Delay time from 0 to 1000 msec so that the lens does NOT stop Tick here when measuring with the front lens group facing 60 angle up downward INC ...

Page 100: ...occurrence Error pulse occurrence ratio Judgment Horizontal 0 150 GOOD Horizontal 150 450 GOOD if 40 or less Horizontal 301 450 GOOD if 20 or less 60 0 150 GOOD 60 150 450 GOOD if 40 or less 60 301 450 GOOD if 20 or less Standards of The number of overrun underrun pulses after the lens back and forth driving 1 motion Df1 Df6 shows the lens driving amount INC ...

Page 101: ...itions Inspection of lens driving time Follow the instructions on the screen When prepared click Next Click Inspection of lens driving time on the main menu Lens position Index position Horizontal lens position Index facing 1 up 2 right 3 left 4 Front lens group 60 angle upward 5 Front lens group 60 angle downward Lens position in inspecting INC ...

Page 102: ...e SGL S Trigger Coupling DC Trigger Source CH1 Select the driving amount respectively Each lens driving time must be within the standard E terminal H terminal E terminal H terminal Driving time Driving time There are two types in shape of waveforms of E and H terminals Waveform starts and goes up starts and goes down INC ...

Page 103: ...k Inspection of lens switches and lens condition on the main menu Follow the instructions on the screen When prepared click Next Inspection of Lens switches and Lens conditions If there is no problem with each check item click Close to end the procedure INC ...

Page 104: ...JAA80551 R 3757 A 72 AF S DX 18 105 3 5 5 6G ED VR Click Lens firmware version on the main menu Lens firmware version Follow the instructions on the screen When prepared click Next Click Read data INC ...

Page 105: ...JAA80551 R 3757 A 73 AF S DX 18 105 3 5 5 6G ED VR Confirm that there is no mistake in the lens name and firmware version Then click Close to end the procedure INC ...

Page 106: ...ckup and restore the electrical adjustment value How to back up Click Backup of FLASH ROM elec adj values on the main menu Backup of FLASH ROM electrical adjustment values Follow the instructions on the screen When prepared click Next Click Read of Reading from Writing into lens INC ...

Page 107: ... AF S DX 18 105 3 5 5 6G ED VR When reading FLASH ROM data is completed click OK Type the file name in any folder and click Save Click Save of Loading of Saving into file When writing the file is completed click OK e g INC ...

Page 108: ...AA80551 R 3757 A 76 AF S DX 18 105 3 5 5 6G ED VR Click Close to end the procedure How to restore Click Backup of FLASH ROM elec adj values on the main menu Click Load of Loading of Saving into file INC ...

Page 109: ...R When reading the file is completed click OK button Click Write of Reading from writing into lens Select the file name in the folder that was saved as backup and click Open button e g Follow the instructions on the screen When prepared click Next INC ...

Page 110: ...JAA80551 R 3757 A 78 AF S DX 18 105 3 5 5 6G ED VR Click Close to end the procedure When writing FLASH ROM data is completed click OK INC ...

Page 111: ...iting of FLASH ROM fixed elec adj values on the main menu When writing FLASH ROM fixed electrical adjustment values is completed click OK Follow the instructions on the screen When prepared click Next Writing of FLASH ROM fixed electrical adjustment values INC ...

Page 112: ...l adjustment value and the aberration compensation data LDATA How to back up Click Backup of FLASH ROM elec adj val and LDATA on the main menu Backup of FLASH ROM electrical adjustment value and LDATA Follow the instructions on the screen When prepared click Next Click Read of Reading from Writing into lens INC ...

Page 113: ... AF S DX 18 105 3 5 5 6G ED VR When reading FLASH ROM data is completed click OK Type the file name in any folder and click Save Click Save of Loading of Saving into file When writing the file is completed click OK e g INC ...

Page 114: ...0551 R 3757 A 82 AF S DX 18 105 3 5 5 6G ED VR Click Close to end the procedure How to restore Click Backup of FLASH ROM elec adj val and LDATA on the main menu Click Load of Loading of Saving into file INC ...

Page 115: ...ED VR When reading FLASH ROM data is completed click OK Select the file name in the folder that was saved as backup and click Open e g Follow the instructions on the screen When prepared click Next Click Write of Reading from Writing into lens INC ...

Page 116: ...JAA80551 R 3757 A 84 AF S DX 18 105 3 5 5 6G ED VR Click Close to end the procedure When writing FLASH ROM data is completed click OK INC ...

Page 117: ...nment incl inspection of aberration compensation VR adjustment Main PCB unit Adjustment of aberration compensation SWM unit 3 4 lens group unit incl VR unit Fixed ring unit incl Gyro FPC 5th lens group unit Reference Necessary adjustment when replacing parts Parts to be replaced Adjustments INC ...

Page 118: ...the equipment J15380 and start the PC 3 Mount the lens on the equipment J15380 Refer to 3 Procedure for fixing Lens on Page A88 for details 1 Set up the VR lens adjustment equipment J15380 as shown below 3 VR Adijustment 1 Setup of VR lens adjustment equipment J15380 Caution Keep the approx 5 m distance from the laser beam window to the radiated surface Do not block the light path of the laser bea...

Page 119: ...goes back to the Lens selection screen Otherwise the correct adjustment value cannot be obtained caused by a change of the setting position 1 Turn the VR lens adjustment equipment J15380 ON 2 Mount the lens on the equipment J15380 3 Set VR mode switch to ON A M mode switch to M A 4 Start the VR adjustment software J18457 5 Click AF S DX 18 105 3 5 5 6G VR 7 Fix the lens with the lens retainer stan...

Page 120: ...lens retainer stand to the position as shown below and fix it by tightening the clamp Lens retainer stand Clamp 1 Attach the adapter J15380 12 to the lens retainer stand and move the lens retainer stand in the direction of the arrow 3 Procedure for fixing Lens INC ...

Page 121: ...Inspection as below and click Execute VR mode switch inspection 2 The position of the VR mode switch is indicated Selecting the VR mode switch indicates the current position VR mode switch 3 When the VR mode switch inspection is completed click Exit to end the procedure INC ...

Page 122: ...ck OK Clicking OK starts VCM polarity adjustment auto control This VCM polarity adjustment auto control detects the polarity of the VCM Voice Coil Motor and writes it in FLASH ROM as the compensation value Caution If NG appears during each adjustment click Next to exit from the inspection mode After updating FLASH ROM go back to the Lens selection screen and make the adjustment again However if NG...

Page 123: ...esult is OK click Next 5 When the message window appears confirm that the lens position is 0 angle and click OK Clicking OK starts Hall element driven current adjustment 6 When the message window appears confirm that the lens position is 90 angle and click OK INC ...

Page 124: ...ears confirm that the lens position is 0 angle and click OK Clicking OK starts the after adjustment inspection 8 When the message window appears confirm that the lens position is 90 angle and click OK Clicking OK starts Electromagnetic lock center position adjustment Auto control This electromagnetic lock center position adjustment adjusts the center position in the time of electromagnetic lock IN...

Page 125: ...D VR 11 When the inspection result is OK click Next 12 When the message window appears confirm that the lens position is 0 angle and click OK Clicking OK starts the electromagnetic lock inspection 13 When the inspection result is OK click Next INC ...

Page 126: ... 3757 A 94 AF S DX 18 105 3 5 5 6G ED VR 14 When the message that shows updating FLASH ROM is finished appears click OK 15 When the following message appears turn the VR switch of the lens to OFF and click OK INC ...

Page 127: ...o Adjustment as below and click Execute 1 Loosen the laser switch nut of the VR lens adjustment equipment J15380 and rotate the knob in the direc tion of the arrow to radiate the laser beam Viewed from above VR Moving Direction Gyro Adjustment Laser pointer Laser switch knob Nut INC ...

Page 128: ...on 6 Click OK Confirm that the laser pointer moves towards the upper right direction 5 Click the button that corresponds to the moved direction of 3 4 Click OK 3 Click Action The laser pointer will move in any of the four directions Confirm the moved direction INC ...

Page 129: ...of the VR lens adjust ment based on the instructions 9 When the upper right movement is confirmed click Next 7 Click OK The laser pointer goes to the start position 8 If the laser pointer moves towards the upper right direction click Yes If it does not move towards the direction click No and repeat the procedures from 3 to 7 INC ...

Page 130: ...pot light swings from side to side and up and down This phenomenon is caused by operations of the VR unit control so NOT defective 13 Click Next on the message window The vibration reduction function starts and the vibration width of the laser beam becomes narrow 12 When the VR lens adjustment equipment J15380 starts to vibrate measure the vibration width α of the laser beam SERVO switch VIBRATION...

Page 131: ... maximum width For how to calculate the center width α and adjustment values refer to the procedure from to on the next page Buttons for adjusting Gyrog Gain Caution The laser beam vibrates widely again after passing the peak section of the minimum value Peak zone of the minimum value of the vibration width α Adjustment value Standard Center vibration width α One eighth 1 8 or less of the maximum ...

Page 132: ... 10 22 0mm Note Measure the vibration width in increments of 0 5 mm e g When the whole vibration width is approx 45 mm the center vibration width is 95 7 5 7 5 80 mm The standard value after the gyro gain adjustment is 80 1 8 10mm center vibration width so the whole vibration width is 10 7 5 7 5 25 mm 95mm 80mm 25mm 10mm Ref The diameter of the laser spot beam radiated 5 m away is approx 15 mm App...

Page 133: ...e lens through 90 in the direction indicated by the arrow then press START button of VIBRA TION switch of the VR adjustment equipment J15380 to start vibrations Buttons for adjustment at 90 position 17 At the 90 position make gyro gain adjustment Note When adjusting the lens at the 90 angle position use the buttons for the adjustment at 90 position as below INC ...

Page 134: ...g the Gyro gain adjustment So if such deviation is detected adjust and correct it by the adjustment buttons 18 After the adjustment click Rewrite button to write the adjustment value in FLASH ROM of the lens 19 When writing is completed click NEXT Note If clicking NEXT button without clicking Rewrite button the adjustment value is not recorded and the adjustment details are not written 21 Press ST...

Page 135: ...position 23 At the 90 position adjust the angle deviation Note When adjusting the lens at the 90 angle position use the buttons for the adjustment at 90 position as below 24 After the adjustment click Rewrite button to write the adjustment value in FLASH ROM of the lens 25 When writing is completed click EXIT Note If clicking EXIT button without clicking Rewrite button the adjustment value is not ...

Page 136: ...104 AF S DX 18 105 3 5 5 6G ED VR 28 Click Quit on the adjustment items screen 27 When the message window appears switch off the laser and stop the vibration Then click OK 26 When the message window appears click OK INC ...

Page 137: ... Judge from the controlling sound Cause Checksum defect Broken wire of the VCM Both sides Mode switch defect Others Measure Perform the checksum with the equipment then go to the Check 1 Confirm the breakage of the VCM then go to Check 1 Make the switch inspection with the equipment Go to Check 2 Cause Breakage of the VCM One side Abnormal adjustment value Others Measure Confirm the breakage of th...

Page 138: ...e of the vibration width How much does the vibration width reduce when the VR mode changes from OFF to ON by the VR gyro adjustment Cause Incorrect adjustment value Others Measure Make the lens position adjustment and the VR gyro adjustment The electric parts other than VR may be defective The parts other than VR may be defective More than 1 8 1 8 or less INC ...

Page 139: ...rts Target chart Resolution chart As shown below put each chart in position at the specified spacings 300mm 45mm 45mm 45mm 45mm 56μm 56μm 28μm 0μm 28μm NEW TOOL Caution Only in the center put the target chart on the central resolution chart This adjustment is made by the software which calculates the aberration compensation data according to the aberration feature of lens and writes in the Flash R...

Page 140: ...JAA80551 R 3757 A 108 AF S DX 18 105 3 5 5 6G ED VR Target chart Resolution chart INC ...

Page 141: ...and ISO to 200 2 Set up the camera to which the suspected lens is attached on the tripod 3 Set the focal length to 18 mm and the distance between the test chart and camera CCD face to 83 cm 2 cm Test chart 83cm 2cm 4 Set the center of the focus area coming in the target chart as below in viewfinder Target chart In viewfinder Resolution chart 5 Connect the PC and camera via USB cable Camera setting...

Page 142: ... 6G on the lens select screen Click OK 8 Click Defocus rectify Caution If the zoom ring is NOT set to 18mm 35mm 70mm or 105mm the below window will appear resulting in a failure of proceeding to the following screen Therefore be sure to set the zoom ring to 18mm 35mm 70mm or 105mm INC ...

Page 143: ...tically displayed on the PC screen 10 Scale the image to 100 and check which chart is in focus of the five resolution charts 56μm 56μm 28μm 28μm 0μm Caution Because this lens has a deep focal depth even if the aperture is fully open when looking for the center of focus compare two distant charts between which there are two or more charts INC ...

Page 144: ...re from 8 to 10 for each in the same way and input the value of the focus position too Set the distance from the test chart to the CCD face of the camera according to the focal length as follows 13 Check that the values of all the focal lengths are displayed within the dotted red circle Then click Rewriting Distance btwn Test chart CCD face at focal length Focal length Distance from Test chart to ...

Page 145: ...JAA80551 R 3757 A 113 AF S DX 18 105 3 5 5 6G ED VR 14 When the following screen appears click OK 15 Click OK 16 When the writing procedure ends and the below screen will appear Click OK INC ...

Page 146: ...ocus repeat the procedure from 2 to 18 If it is not still in focus even after repetition the written value in Flash ROM may be abnormal So click Design value Rewriting to write the initial value then proceed with the procedure 17 Click OK to end the adjustment software 18 Turn the camera OFF and turn it ON again Caution Unless the camera turns off once the value that was written in Flash ROM is no...

Page 147: ...MMX500G J9001 5N 1 安定化電源５Ａ DC REGULATED POWER SUPPLY 5A DL1640 デジタルオシロスコープ OSCILLOSCOP DL 1640 工具設定なし RJNo is not available パーソナルコンピューター PERSONAL COMPUTER J15306 1 ＡＦ Ｉ通信ボックス AF I LENS COMMUNICATION BOX CE J15307 ＡＦ Ｉ通信アダプター COMMUNICATION ADAPTER FOR AF I J15430 横型焦点面検査器 AT 500H BACK FOCUS COLLIMATER J15380 ＶＲレンズ調整装置 INSPECTION TOOL FOR VR LENS J18004 1 Ｊ１８００４用基準ゲージ STANDARD GAUGE FOR J18004 J1136...

Page 148: ...18457 AF S DX ED VR 18 105 3 5 5 6G VR 調整用ソフト Adj SOFT VR for AF S DX VR 18 105 3 5 5 6G J19127T AF S 16 85 用ホルダー ATTACHMENT HOLDER FOR AF S 16 85 AF S VR 16 85 用 FOR AF S VR 16 85 J11339 AF S VR 70 300 無限ピン AF S VR 70 300 INFINITY PIN AF S VR 70 300 用 FOR AF S VR 70 300 J5413 基準ピン 1mm Reference pin 1mm 3 本必要 Three pins required J11363 AF S VR 18 105 2 群回螺器 Wrench for 2G AF S VR 18 105 J11364 トルクド...

Page 149: ... RUBBER GREASE RR L 241 ロックタイト 241 青 LOCTITE 241 EDB0011 ネジロック 赤 1401C SCREW LOCK 1401C SX720B セメダイン SX720B 黒 CEMEDINE SX720B BLACK M300S ザヴィーナ ミニマックス SAVINA MINI MAX TA 0008 ポリエステルフィル ム Polyester Film TA 0018 ポリエステルフィル ム Polyester Film TA 0020 カプトンテープ Kapton Tape 自作工具 自作工具 SELF MADE TOOL 1S020 557 RJ 番号 RJ No 名称 NAME OF TOOL 備考 OTHERS 新規工具 NEW TOOL INC ...