Nikon AF-S VR Micro Nikkor 105mm/f2.8G, Repair Manual

Page 1: ...作成承認印 配布許可印 JAA63051 R 3689 A Copyrigh ｃ 2006 by Nikon Corporation All Rights Reserved 無断転載を禁ず Printed in Japan Mar 2006 AF S VR Micro Nikkor 105mm f2 8G JAA63051 MADE IN JAPAN REPAIR MANUAL ...

Page 2: ... an internal Silent Wave Motor manually via separate focus ring Focusing limit switch Provided two ranges available Full 0 314m or 0 5m Vibration reduction Lens shift method using voice coil motors VCMs Shooting distance scale Graduated in meters and feet from 0 314m 1 ft to infinity Closest focus distance 0 314m 1 ft life size No of diaphragm blades 9 pcs rounded Diaphragm Fully automatic Apertur...

Page 3: ... adjustment is NOT necessary At service agencies where the VR lens adjustment equipment is not prepared do NEITHER disassemble NOR repair the products of the above case Caution When disassembling make sure to memorize the processing state of wires screws to be fixed and their types etc Because prototypes are used for Disassembly Re assembly Adjustment they may differ from the actual products in fo...

Page 4: ... 3 Rear cover ring Front cover sheet Remove the front cover sheet which is attached with the adhesive double coated tape Front cover sheet VR name plate Remove the VR name plate which is attached with the adhesive double coated tape VR name plate 1 DISASSEMBLY ...

Page 5: ...act unit Take out the four screws 136 to remove the bayonet mount Take out the washer 176 Bayonet mount Caution Removing the 5th lens group needs the lens alignment work after the assembly Therefore at service facilities where the lens alignment cannot be performed do NOT remove the 5th lens group Contact unit 66 2 Bayonet mount 176 136 4 ...

Page 6: ...R lens assembling tool J11324 Remove the VR fixing tool J11321 from the lens VR lens G assembling tool J11324 VR lens group 138A J J11321 New tool J11321 Turn the VR SW to OFF Align the concave portion of the VR fixing tool J11321 and the FPC of the contact unit and fit the two pins of the tool into the two holes of the lens Then assemble the VR fixing tool into the lens ...

Page 7: ...erefore at service facilities where the lens alignment cannot be performed do NOT remove the 1 1st lens group Take out the four screws 142 and the four washers 151 Then remove the 1 1st lens group and the washer s 152 selected from A J Remove the 1 2nd lens group and the washer s 137 selected from A J with the 1 2nd lens G assembling tool J11320 Remove the 2nd lens group 142 4 151 4 1 1st lens G 1...

Page 8: ...JAA63051 R 3689 A D6 AF S VR MC 105 2 8G Rubber ring Rubber ring Filter ring unit 69 4 Filter ring unit ...

Page 9: ...JAA63051 R 3689 A D7 AF S VR MC 105 2 8G Focus ring 2 unit Focus ring 2 unit 175 Focus ring 1 unit Focus ring 1 unit 139 2 27 139 2 ...

Page 10: ...brush unit 1 Red Power source brush unit 1 Yellow Power source brush unit 1 Yellow Power source brush unit 2 Red Power source brush unit 2 Black Power source brush unit 2 Power source brush unit FS40 56 163 2 163 2 Caution After removing the wires suck the solder off completely Otherwise the SWM unit cannot be removed ...

Page 11: ...JAA63051 R 3689 A D9 AF S VR MC 105 2 8G SWM unit 166 167 Caution When disassembling Do NOT touch the upper surface of the pattern SWM unit 148 147 211 4 148 3 147 3 ...

Page 12: ...he name plate 95 which is attached with the adhesive double coated tape 94 95 Change SW unit Change SW unit 132 Soldering bridge 4 SW FPC Caution The name plate and focus ring do not have to be removed except the case when parts are replaced External tube unit 118 119 2 External tube unit SW FPC window Misdescription May 26 2006 Changed page 1 ...

Page 13: ...JAA63051 R 3689 A D11 AF S VR MC 105 2 8G Focus index unit 83 3 GMR unit Focus index unit ...

Page 14: ...C 105 2 8G Take out the screw 144 and remove the lug plate ref Fig 1 Take out the four screw 154 and remove the rear outer tube unit Fig 1 Lug plate 144 Rear outer tube unit Remove the positioning pin 97 97 Rear outer tube unit 154 4 ...

Page 15: ...upled block Remove the mechanical coupled block Then attach the screw 113 temporarily that was taken out in Mechanical coupled block VR ON OFF change brush 169 Take out the two screws 113 and remove the block retaining plate 184 184 Take out the screw 113 113 113 ...

Page 16: ... S VR MC 105 2 8G Main PCB unit 140 3 Connector of VR unit SW FPC Gyro FPC MR FPC Black Lug plate Blue VR FPC Black VR FPC Contact unit SWM power FPC Peel off the adhesive double coated tape Focus FPC Connector of the main PCB ...

Page 17: ...C 83 2 123 124 GMR unit GMR unit 160 4 VR unit Fixed tube Caution The washer s 191 selected from A G is are put in some VR units When the VR unit is NOT replaced insert this wahser as it is When the VR unit is replaced perform Slant check of VR unit on Page A12 ...

Page 18: ...JAA63051 R 3689 A D16 AF S VR MC 105 2 8G Focus coupling key Focus coupling key 163 2 GMR tape unit Focus brush unit Focus brush unit 83 ...

Page 19: ... screws 98 through the holes of the GMR tape unit and remove the two rollers 99 and the two washers 96 Rotate the GMR tape unit in the direction of the arrow A all the way to the limit then remove it upwards GMR tape unit 98 2 GMR tape 99 2 96 2 Fixed tube Focus restriction section A Focus restriction section 120 Fixed tube 79 134 133 Fixed tube ...

Page 20: ...e focus FPC from the fixed tube Peel off the focus FPC from the fixed tube Fixed tube Focus FPC Focus FPC Take out the left side screw 113 of the focus FPC unit and remove the focus FPC unit Take out the right side screw 113 of the focus FPC unit 113 Focus FPC unit 113 ...

Page 21: ...ol Remove the 3rd lens G movement frame unit 3rd lens group movement frame unit Roller B28 78 3 77A F 3 76A F 3 Cam ring 3rd lens G movement frame unit Rotate the cam ring in the direction of the arrow until the hole of the 3rd lens G movement frame unit can be seen from the groove of the aperture unit Take out the screw 158 and remove the roller 157A D Aperture unit 158 157A D Cam ring Approx 1 5...

Page 22: ...JAA63051 R 3689 A D20 AF S VR MC 105 2 8G Aperture unit 114 Aperture unit 113 2 92 2 Lens body ...

Page 23: ...JAA63051 R 3689 A D21 AF S VR MC 105 2 8G Gyro FPC 113 113 Peel off the SWM power FPC from the fixed tube unit SWM power FPC is attached with the adhesive double coated tape SWM power FPC SWM power FPC ...

Page 24: ...JAA63051 R 3689 A D22 AF S VR MC 105 2 8G VR FPC Peel off the VR FPC from the fixed tube unit VR FPC is attached with the adhesive double coated tape VR FPC Adhesive double coated tape 183 ...

Page 25: ...e double coated tape adhered Attach the adhesive double coated tape 183 at the below position Reference position for attachment VR FPC Adhesive double coated tape 183 Attach the SWM power FPC on the fixed lens barerl unit SWM power FPC already has the adhesive double coated tape adhered Reference position for attachment SWM power FPC SWM power FPC ...

Page 26: ...89 A A2 AF S VR MC 105 2 8G 113 113 Gyro FPC Attach the gyro FPC on the fixed lens barrel unit Gyro FPC already has the adhesive double coated tape adhered Fix it with the two screws 113 Mountain fold Mountain fold ...

Page 27: ... unit and the lens body and assemble them Set the key 114 by fitting its upper part in the groove of the aperture unit Then fix it with the two screws 113 Lens body Groove Aperture unit Grease G92KA Adhesive Lockend B Apply to groove Groove Fix the aperture unit with the two screws 92 Adhesive Lockend B ...

Page 28: ...r 76 selected from A F and the roller 77 selected from A F with the three screws 78 Caution Choose rollers 76 and 77 which are slightly tight for each groove 3rd lens group movement frame unit Roller B28 Cam ring 3rd lens G movement frame Rotate the cam ring in the direction of the arrow until the screw hole of the 3rd lens G movement frame can be seen from the groove of the aperture unit Fix the ...

Page 29: ...13 Tighten the right side of the focus FPC unit with the screw 113 temporarily Tighten temporarily Adhesive Lockend B Focus FPC unit Attach the focus FPC on the fixed tube according to the reference position Attach the focus FPC by conforming to the shape of the fixed tube Reference position Reference position Fixed tube Focus FPC ...

Page 30: ...Caution 2 The ball bearing visible side of the roller 99 must come to the washer 96 side Caution 3 The chamfered side of the washer 96 must come to the roller 99 side GMR tape unit Align the concave portion of the GMR tape unit with the focus restriction portion then assemble the GMR tape unit into the fixed tube GMR tape unit Concave portion GMR tape Fixed tube Focus restriction section Adhesive ...

Page 31: ... ring of the fixed tube ref The above position of hole of the cam ring is almost at the place where the brushes are positioned at of the focus pattern Insert the tool J11319 in A hole A hole Infinity positioning pin J11319 Loosen the screw 83 and move the encoder brush unit from side to side Adjust so that the contact surface of the brush is at position of the focus pattern Tighten the screw 83 an...

Page 32: ...y Insert the drill with φ1 2 etc into the two tool pin holes Fix the GMR unit retaining plate 124 and GMR retaining plate spring 123 with the two screws 83 Fix the GMR FPC with the screw 144 Tool pin hole GMR unit Focus coupling key Adhesive Lockend B GMR tape unit GMR unit GMR FPC ...

Page 33: ...ct the assembled lens to each measuring machines as follows Attachment diagram Caution The connector of the back of the PCB is not used Oscilloscope 2ch Oscilloscope 1ch Rated voltage power supply Rated voltage power supply PCB Back PCB Front To back side Self made tool that is created by using the main PCB of AF S VR 18 200 GMR tape unit Self made tool Rated voltage power supply GND Set value 5 0...

Page 34: ...large waveform noise as shown in Fig 1 is detected use the FILTER function How to set FILTER function e g DL1540 manufactured by YOKOGAWA 1 Press the FILTER button 2 Select Smooth of the menu on screen and turn it ON In case the amplitude is small disassemble up to the stage of the GMR sensor FPC unit Then if the deformation is detected in the MR head correct the deform of the MR head On the other...

Page 35: ...unit and make a readjustment Replacing only the magnetic surface is impossible Turn off the rated voltage power supply Ref As shown in Fig 3 if the amplitude of only either CH1 or CH2 is small one of the 2 screws 123 may be loosened so check for it If this is not the case the MR head may malfunction so replace the GMR sensor FPC unit and make a readjustment Fig 3 Fig 4 GMR tape unit 83 Misdescript...

Page 36: ...Fixed tube Slant check of VR unit New tool Mount the VR fixing tool J11321 by fitting in the holes of the VR unit Caution The washer s 191 selected from A G is are put in some VR units When the VR unit is NOT replaced insert this wahser as it is When the VR unit is replaced perform Slant check of VR unit on the next page ...

Page 37: ... glass or parallel mirror etc on the measurement stand For a parallel glass a super telephoto G1 lens such as AF S300 mm can be used while for a parallel mirror the main mirror 45 degree positioning tool etc can be used Fine tune the position of the auto collimator and perform the optical axis alignment with the measurement stand Parallel glass parallel mirror etc J11321 J11330 J11331 ...

Page 38: ... shown in the right picture measure a position difference of the cross lines which are indicated by the mirror tool and the collimator If the above difference is 4 min or more select and put the washer 191A G in order to correct the slant Remove the mirror tool after the adjustment Tighten the four screws 160 in the order from to Cross lines of the mirror tool Adhesive Screwlock 191A G ...

Page 39: ...0 140 3 Connector of the main PCB Connector of the VR unit Solder the two wires and the lug plate Connect the gyro FPC MR FPC SW FPC focus FPC SWM power FPC and the contact unit to each connector SW FPC Gyro FPC MR FPC Black Lug plate Blue VR FPC Black VR FPC Contact unit SWM power FPC Arrange the two wires and attach them on the adhesive double coated tape Focus FPC ...

Page 40: ...oupling pin in the concave portion of the mechanical coupled block Mechanical coupled block Adhesive Screwlock VR ON OFF change brush 169 Attach the block retaining plate 184 and fix it with the two screws 113 184 Adhesive Lockend B Attach the screw 113 that was taken out in Apply to the edge surface of vertical groove Grease G92KA Adhesive Lockend B Grease G92KA 113 113 ...

Page 41: ...ar outer tube unit Mount the rear outer tube unit and tighten the four screws 154 Press the lug plate towards the direction of A and fix it with the screw 144 ref Fig 1 Grease OS 30MF Apply to the overall circumferential surfaces of the level difference Fig １ Lug plate 144 Rear outer tube unit Insert the positioning pin 97 97 Rear outer tube unit Adhesive Lockend B Apply to the hole 154 4 Adhesive...

Page 42: ...Insert the aperture lever 109 of the bayonet mount into the aperture unit by fitting in the bending part of the aperture unit Fix the bayonet mount with the four screws 136 temporarily 136 4 Direction for positioning Grease I 40 176A M Apply to the edge face of 109 Aperture unit 103 30 100 2 Bayonet mount 101 109 104 23 28 Adhesive Screwlock 109 109 ...

Page 43: ...crew 74 and adjust by moving the 61 from side to side Position adjustment of Aperture lever J18004 1 Focus coupling key 61 74 Rotate the focus coupling key to the infinity Mount the tool J18004 1 Check the aperture diameter by looking through at the aperture from the opposite side from the bayonet Standard infinity side Full open In case the result is out of standard loosen the two adjustable scre...

Page 44: ...wo screws 66 temporarily Contact unit 66 2 Focus index unit Position the focus index unit in the direction of the arrows A and attach the GMR unit with the three screws 83 temporarily New tool Fix the infinity index tool J11329 with the screw 118 83 3 Infinity index tool J11329 GMR unit 118 Ａ Ａ Ａ Focus index unit ...

Page 45: ...the center of the focus index mark Loosen the three screws 83 Remove the infinity index tool J11329 and the infinity positioning pin J11319 A hole Infinity positioning tool J11319 83 3 External tube unit Apply to the overall circumferential surfaces of the fine chamois Grease OS 30MF External tube unit Window for SW Apply to the overall circumferential surfaces of the level difference SW FPC 118 1...

Page 46: ...tach the name plate 95 The name plate already has the adhesive double coated tape adhered 94 95 Change SW unit Make soldering bridges to joint the change SW unit and the SW FPC Turn the VR SW of the change SW unit to OFF and assemble the change SW unit into the lens and fix it with the screw 132 Grease I 40 Change SW unit 132 Soldering bridge 4 SW FPC ...

Page 47: ...wnwards Fit the pin of the SWM unit in the cutout of the focus coupling key 87 and assemble them Apply to arched top 12 parts on both sides 166 167 Caution When assembling do NOT touch the upper surface of the pattern SWM unit 87 cutout Pin 148 147 211 4 Fix the three rollers 148 with the three screws 147 Attach four pieces of the tape 211 148 3 147 3 Adhesive Lockend B Grease EM 60L ...

Page 48: ... coated tape 172 on the power source brush unit 1 Attach the wires yellow red and black on the adhesive double coated tape 172 163 2 Wires yellow red and black Solder each wire Arrange each wire Adhesive double coated tape 172 Black Power source brush unit 1 Red Power source brush unit 1 Yellow Power source brush unit 1 Yellow Power source brush unit 2 Red Power source brush unit 2 Black Power sou...

Page 49: ...rush unit Black MF brush unit 163 2 Focus ring 1 unit Focus ring 1 unit Concave surfaces meet with each other 139 2 Apply to sliding surface with 27 In case the result is out of standard correct the bending 27 139 2 Concave surfaces meet with each other Lower side Silicon rubber 3 2mm Grease GE 8 Grease GE 8 Apply to sliding surface with 27 ...

Page 50: ...ng sur face Grease MZ 800 Focus ring 2 unit 175 Cutout Filter ring unit 69 4 Apply to the overall circumferential surfaces of the attached VEL SUEDE Filter ring unit Apply to the sliding surface with the focus ring 2 unit Apply to the upper edge surface at 2 places Grease OS 30MF Grease GE 8 Grease OS 30MF Mount the filter ring unit on the lens body by aligning their indexes then fix them with the...

Page 51: ... into the lens body Fix the 1 1st lens group with the four washers 151 and the four screws 142 Remove the 1 1st lens G assembling tool J11322 Pin 2 Hole 2 142 4 151 4 1 1st lens G 152A J 1 2nd lens G Grease RR 137A J 2nd lens G Grease RR Apply to the overall circumferential surfaces of threaded portion 2nd lens group 1 2nd lens group 1 1st lens group Removing the 1 1st lens group needs the lens al...

Page 52: ... lens G assembling tool J11323 Removal of Bayonet mount Remove the bayonet mount temporarily in order to assemble the VR lens group unit and the 5th lens group Contact unit 66 2 Bayonet mount 176 136 4 Grease RR Apply to the overall circumferential surfaces of threaded portion ...

Page 53: ...s of the lens then the mount VR fixing tool Concave portion Pin 2 Hole 2 Contact unit With the VR lens G assembling tool J11324 put the washer s 138 selected from A J and mount the VR lens group unit Remove the VR lens G assembling tool J11324 and VR fixing tool J11321 from the lens VR lens G assembling tool J11324 Apply to approx 10 mm in length of the threaded portion VR lens G unit 138A J J1132...

Page 54: ...5th lens G Lens body Fit position of the holes of the washer 176 and mount it Insert the aperture lever 109 of the bayonet mount into the aperture unit by fitting in the bending part of the aperture unit Fix the bayonet mount with four screws 136 Fix the contact unit with the two screws 66 Bayonet mount Contact unit 66 2 Bayonet mount 176A M 136 4 Aperture unit 109 109 Direction for positioning Ad...

Page 55: ...rface cannot be used As long as the above requirements are met either desktop or notebook PC is available Preparation for inspection adjustment of main PCB In case of replacing the main PCB SWM unit or MR encoder unit be sure to make the necessary adjustments as follows 1 Adjustments Adjust the MR duty Adjust the driving frequency and motor control including Focus preset adjustment 2 Equipment and...

Page 56: ...e personal computer is a 9 pin type connect it by using the 25 pin 9 pin conversion connector RJ does not supply this connector Use products on the market Personal computer This system does not depend on the CPU type of personal computer AF I communication adapter J15307 To RS232C terminal AF I communication box J15306 1 Oscilloscope Power supply 6V NEWTOOL ...

Page 57: ...alues in EEPROM appears Select the appropriate item Following the instruction on the screen rotate the MF ring slowly by hand in the direction from the infinity to the close distance position Make sure that the waveform on the oscilloscope has duty 50 and stop the MF ring at the close distance end Setting of oscilloscope V Div CH1 5V V Div CH2 5V Coupling DC Time Div 5 m Sec Trigger Mode NORMAL Tr...

Page 58: ...unit the fixed tube unit GMR tape unit or MR head unit may be defective Fig 1 Adjustment of Driving frequency and Motor control In case of replacing the main PCB SWM unit and MR encoder unit be sure to make adjustments The method of connection of the rated voltage power supply and measuring tools is the same as ADJUSTMENT OF MR DUTY Make sure that the electric current and voltage of the rated volt...

Page 59: ... the servo time tends to be long if it is heavy in the cam ring rotation of the MR encoder while the servo time tends to be short if it is light in its rotation of the MR encoder 4 Switches and lenses Check the ON OFF operations of switches and the operating condition of the distance encoder After inspections 1 When the MR encoder operations are not up to the standard Readjust the MR duty ref Page...

Page 60: ...EPROM valuesin the lens can be backed up or the backed up files can be written in the lens This is not used for regular repairs The items 4 7 are used for inspections Selection items After selecting items screens appear such as the lens selection the focal length selection the voltage setting the inspection mode start The screens depend on the items Follow the instructions of the personal computer...

Page 61: ...riven the pulse shows an abnormal value Do NOT touch the MF ring during operations Make inspections at the 5 positions as below Lens inclination Position of index window Horizontal Up right and left Front lens group 90 upward Front lens group 90 downward Lens position in inspecting When the inspection ends the result of the next page appears ...

Page 62: ...JAA63051 R 3689 A A38 AF S VR MC 105 2 8G The difference in pulse before and after the inspection must be within the standard Standard Total pulses 12332 300 PLUSE S ...

Page 63: ... lens into the entry field of DELAY TIME of the below Fig 3 3 Inspection of lens servo stop accuracy Note The value of ADUST DELAY TIME is set by the adjustment software So if the lens does not stop during the inspection of LENS DRIVING STOP ACCURACY any value can be input without problem However the larger the value of ADJUST DELAY TIME gets the longer the inspection time becomes Fig 3 entry fiel...

Page 64: ...nd left Front lens group 90 upward Front lens group 90 downward Lens position in inspecting The number of overrun underrun pulses must be within the standards after the 5 lens back and forth driving motions 5 5TIME S in 1 of the display Standard RATIO 1 is 40 or less for Df1 Df6 of the screen Occurrence ratio of 5 12 pulses RATIO 2 is 10 or less for Df1 Df6 of the screen Occurrence ratio of 9 12 p...

Page 65: ...h the MF ring during inspections Make inspections at the 5 positions as below Lens inclination Position of index window Horizontal Up right and left Front lens group 90 upward Front lens group 90 downward Lens position in inspecting E terminal H terminal E terminal H terminal Oscilloscope setting V Div 5V Coupling DC Time Div 20 m Sec Trigger Mode SGL S Trigger Coupling DC Trigger Source CH1 Trigg...

Page 66: ... VR MC 105 2 8G 5 Inspection of switches and lens conditions The signals of the focusing encoder and zooming encoder The value changes by turning the MF ring with M or M A of the lens driving mode selector The status of Switches ...

Page 67: ... PCB driving frequency motor control Inspection adjustment for MR encoder operations lens servo stop accuracy lens servo time switches lens condition VR adjustment Main PCB unit SWM unit VR unit Jyro unit GMR unit Fix tube unit Necessary adjustment when replacing parts Parts to be replaced Adjustments ...

Page 68: ...owing devices are used Lens alignment equipment slide rail J19129 Chart shooting device for Lens alignment Lens alignment chart J19128 embedded in cardbaords 1 1st lens G alignment tool J11327 Knob 4 Retaining ring Lens holder Lens holder Knob 4 Body Retaining ring 5th lens G alignment tool J11328 Index for mounting New tool Lens Alignment Note This adjustment is required when the front 1 1st and ...

Page 69: ...5th lens group ＯＫ ＮＧ ＮＧ Judgment Fig 1 Point tester Give the four knobs of the 5th lens G alignment tool J11328 about half turn counterclockwise from the position where the knobs are screwed completely Give the retaining ring of J11328 about two turns counterclockwise from the position where the retaining ring is screwed completely Caution If turning the retaining ring counterclockwise is not enou...

Page 70: ...bove screw can be seen Screw 113 3 Retaining ring Loosen the three screws 113 with the alignment screwdriver Remove the lens mounting of the point tester Insert the convex portion of the retaining ring of the 5th lens G alignment tool J11328 into the hole of the lens mounting of the point tester Then set the lens Set the focus ring to Lens mounting Point tester Point tester New tool Alignment scre...

Page 71: ...28 from the lens Apply the screwlock to the heads of the three screws 113 ＯＫ ＮＧ ＮＧ Judgment Fig 1 To operate J11328 hold the knobs at the same time which are diagonally positioned to each other When the one knob is rotated and slid down towards a direction the other knob must be rotated and slid up towards the opposite direction Adjust the position of the lens ref below A D A Lens moves diagonally...

Page 72: ...ting menu set Image Quality mode to RAW WB to Preset and ISO to 200 Turn on the vibration reduction SW of lens Set up the camera D100 on a tripod on the slide rail Set the indication pointer of the tripod to 30 cm 30 cm 3 m 15 1 cm Magnifications 30 Set the alignment chart J19128 as shown below Alignment chart J19128 Rail tool Focal plane mark of camera Front Back Addition Addition Changed page ２ ...

Page 73: ...st the height and tilt to make the chart fill the entire finder field frame Adjust the tilt of the slide rail to make the three chart lines position in the center of the viewfinder when the tripod is slid all the way to the front and back Back Connect the PC and camera via USB cable Rotate and set the focus ring of the lens to Camera setting Mass Storage Start the adjustment software LWM exe Lens ...

Page 74: ...the camera D100 to M Slide the tripod to the front by 18 0 1 cm Click the measurement button of the adjustment software When the shutter of the camera is released slide the tripod to the back by 6 0 1 cm and make a remeasurement Again slide the tripod to the back by 6 0 1 cm and make a remeasurement Repeat this operation four more times totalling in seven measurements The total sliding distance is...

Page 75: ...warning is given there may be some defects in the brightness of the viewers and or parallelism of the chart and camera etc So correct the above and make a remeasurement Note 2 When the below warning is given recheck that the Quality mode of the camera is set to RAW ...

Page 76: ...k it three times and if END is displayed on the Information the lens optical alignment is completed If END is NOT displayed Adjust peripheral alignment by J19125 With below value go to the next 4 1 1st lens group alignment for periphery to readjust Confirmation screen Information display J11327 May 26 2006 1 Changed page Misdescription ...

Page 77: ...ion where the retaining ring is screwed completely Screw J11327 all the way in the filter ring of the lens Then turn it counterclockwise until the four knobs of J11327 are positioned like X when viewed from the front ref Pic 1 Knob 4 Retaining ring Rotate the retaining ring until the four setscrews 142 of the 1 1st lens group can be seen The slightly loosened retaining ring is acceptable at the pl...

Page 78: ...s A D and rotate the knobs of the 1 1st lens G alignment tool J11327 At first rotate the knobs at an angle of approx 45 degrees Then shoot the chart and check the image Caution The method of the rotation is the same as the operation of the 5th lens G alignment tool J11328 i e of 2 Tighten the four set screws 142 of the 1 1st lens group B In case of X directions 1 C In case of Y directions 1 D In c...

Page 79: ...shoot the chart of 3 again and confirm that the information display indicates END Apply the screwlock on the four screws 142 and the 1 1st lens group Reference When the chart is shot in the above before sliding the tripod to the front by 18 cm and shooting seven times click Focusing button and check the following screen If is performed so that the point images shape of periphery becomes about the ...

Page 80: ...st flattened cardboard box size 2 33 check the positions for embedding the light viewers and cut out the shape at 5 locations shaded parts size 154 x 245 mm as shown below ref Fig 2 Note Cutting the shape slightly smaller than the actual size of viewers makes it easier to fit the positions of viewers tightly 3 2 Put the 2nd flattened cardboard box size 2 33 and the above cut out 1st cardboard toge...

Page 81: ...tened cardboard boxe and the1st cut out cardboard together as one as shown below Fig 4 As for the 2nd flattened cardboard box cut out the shape in the same way as Fig 2 Allcardboards are cut out as below Cut out by matching the size of the 1st cutting Fig 5 Light viewers are embedded Fig 6 Setting board is blackened with the chart being attached Fix them by taping at 4 sides To prevent viewers fal...

Page 82: ... M In the difference is positive increase the washers If it is negative decrease the washers Standard 0 0 05 mm In case the result is within standard confirm the alignment by the horizontal type collimator Standard Center of mark 2 3 Caution In case the back focus collimator LT 500S J19002 is not available use a horizontal type collimator to confirm alignment and select the above washers for the a...

Page 83: ...C Mount the lens on the equipment Set the infinity mark of the focus ring to the index Refer to the next page for Procedure for mounting the lens WARNING This equipment uses the laser beam Do not look at the laser beam directly or through the laser beam window Notes Keep the approx 5 m distance from the laser beam window to the radiated surface Do not block the light path of the laser beam RS232C ...

Page 84: ... retainer stand Clamp Procedure for mounting the lens 1 Mount the lens on the equipment and move the lens retainer stand in the direction of the arrow 2 Move the lens retainer stand to the position as shown below and fix it by tightening the clamp ...

Page 85: ...ck it If the below message appears reset the zoom ring by referring to Procedure for mounting the lens on the previous page Then click OK button The focus ring is automatically set Note Do not change the lens settings zoom ring until the adjustment is completed and go back to the Lens selection screen If the setting position changes during the adjustment the correct adjustment value cannot be obta...

Page 86: ...R MC 105 2 8G VR Mode Switch Inspection screen appears Point the cursor to the check box before VR Mode Switch Inspection and click it Point the cursor to the Execute button and click it Vibration Reduction mode switch inspection ...

Page 87: ...sition of VR mode switch is indicated Selecting the VR mode switch indicates the current position in the real time VR mode switch When completing the VR mode switch inspection point the cursor to Exit button and click it to exit the inspection screen ...

Page 88: ...tch of the lens to ON then point the cursor to OK button and click it VCM Polarity Adjustment Automatic control Get the polarity of the VCM Voice Coil Motor and write it in EEPROM as the compensation value During the adjustment the message appears to confirm the lens position of angle 0 or 90 degrees Therefore set the lens to the position and click OK button When OK is shown on the execution scree...

Page 89: ...n the execution screen point the cursor to Next button and click it Electromagnetic Lock Center Position Adjustment Automatic control Adjust the electromagnetic lock center position During the adjustment the message appears to confirm the lens position of angle 0 or 90 degrees Therefore set the lens to the position and click OK button When OK is shown on the execution screen point the cursor to Ne...

Page 90: ...en OK is shown on the execution screen point the cursor to Next button and click it When the message Finished rewriting checksum value is shown click OK button Turn the VR switch to OFF according to the message and click OK button to exit the adjustment screen Note If NG is shown during the adjustment click Next button to exit the inspection mode Go back to the Lens Selection screen after rewritin...

Page 91: ...sor to Execute button and click it The left message appears Set Frequency of Telephoto to 5 0 Hz in the settings of the VR lens adjustment equipment J15380 Laser pointer Laser switch knob Nut Viewed from above Loosen the laser switch nut of the VR lens adjustment equipment J15380 and rotate the knob in the arrow direction to irradiate laser light ...

Page 92: ...ibrate measure the vibration width α of the laser beam Notes During the above measurement a phenomenon occurs which causes laser spot light swinging from side to side and up and down This is the movement of the VR unit control and NOT defective Point the cursor to Next button in the message box on the screen and click it The vibration reduction function starts and the vibration width of the laser ...

Page 93: ...ons wait for a few seconds until the vibration movement stabilizes Buttons for adjusting Gyrog Gain Buttons for adjusting Angle misalignment Gyro Gain Adjustment Adjust the vibration width by the buttons for Gyro gain adjustment so that the measured vibration width of the laser beam becomes 1 5 or less of the maximum width α Standard Fifth part 1 5 or less of the vibration width α Note The laser b...

Page 94: ...idth as a whole is 8 2 5 2 5 13 mm How to obtain the minimum value of the vibration width Measure the vibration width while changing the adjustment value that is set every 0 02 Step as shown below The peak zone of the minimum vibration width can be obtained by the actual measured value The center of the peak zone becomes the adjustment value 0 90 15 5 mm 0 92 14 5 mm 0 94 14 0 mm 0 96 13 5 mm 0 98...

Page 95: ... below Buttons for adjustment at 90 position After the adjustment click Rewrite button to write the adjustment value in EEPROM in the lens Then click EXIT button to exit the adjustment mode Note If clicking EXIT button without clicking Rewrite button the adjustment value is not recorded and the adjustment details are not written Click Quit button on the adjustment items screen to go back to the Le...

Page 96: ...udge from the controlling sound Cause Checksum defect Broken wire of the VCM Both sides Mode switch defect Others Measure Perform the checksum with the equipment then go to the Check 1 Confirm the breakage of the VCM then go to Check 1 Make the switch inspection with the equipment Go to Check 2 Cause Breakage of the VCM One side Abnormal adjustment value Others Measure Confirm the breakage of the ...

Page 97: ...f the vibration width How much does the vibration width reduce when the VR mode changes from OFF to ON by the VR gyro adjustment Cause Incorrect adjustment value Others Measure Make the lens position adjustment and the VR gyro adjustment The electric parts other than VR may be defective The parts other than VR may be defective More than 1 5 1 5 or less ...

Page 98: ...r cover ring Front cover sheet Attach the front cover sheet The front cover sheet already has the adhesive double coated tape adhered Front cover sheet VR name plate Attach the name plate The name plate already has the adhesive double coated tape adhered VR name plate ...

Page 99: ...lens chamber is replaced or when each lens part is disassembled Be sure to make this adjustment after completing inspecting and adjusting the main PCB 1 Preparation Test chart Self made tool ref Procedure for how to create it Tripod D100 Personal computer USB cable UC E4 Adjustment software AFSVR105 exe used for the lens optical alignment 2 Procedure for how to create Test chart Photocopy the next...

Page 100: ...JAA63051 R 3689 A A76 AF S VR MC 105 2 8G Target chart Resolution chart ...

Page 101: ...e size to L WB to Preset and ISO to 200 Set up the camera D100 in which the lens to be inspected is fit on the tripod and the distance between the test chart and camera CCD face to 3 m15 2 cm 3 m 15 2 cm Test chart As shown below set the center of the focus area on the chart within viewfinder Target chart Within viewfinder Resolution chart Connect the PC and camera via USB cable Camera setting Mas...

Page 102: ...JAA63051 R 3689 A A78 AF S VR MC 105 2 8G Confirm that AF S VR 105 2 8G is selected on Lens select screen Click OK Click the Defocus rectify button ...

Page 103: ...ation The shot image is automatically displayed on the PC screen Scale the image to 100 and check which chart is in focus of the 5 resolution charts 100μ ｍ 100μ ｍ 50μ ｍ 50μ ｍ 0μ ｍ Input the value of the focused position into the entry field e g The below is the case when 50μm of the front focus side is in focus ...

Page 104: ...JAA63051 R 3689 A A80 AF S VR MC 105 2 8G Click on Rewriting When A compensation value is written in is displayed click OK ...

Page 105: ...ware restarts Note Unless the camera is turned off once the value that was written in EEPROM is not reflected When the adjustment software restarts perform the operations from to again Check that 0μm of the AF position is in focus If 0μm is not in focus repeat the operations from to If it is not still in focus even after repetition the written value in EEPROM may be abnormal So click Design value ...

Page 106: ...ro FPC MR sensor FPC Magic Tape Focus mode SW FPC To Mount GND Main PCB Unit PCB Lock Range Limit Absolute focal distance encoder FPC Contact FPC SWM Power source PCB To SWM unit SWM Power source FPC M A 基板 磁気テープ フォーカスモード レンジリミット SW 用 FPC VR 用 FPC VR ＦＰＣ マウントＧＮＤへ ジャイロ FPC メイン基板 ユニット基板 ロック SWM 電源供給基板 SWM ユニットへ SWM 電源供給 FPC 絶対距離エンコーダ FPC 接点 FPC SWM FPC VCM VCM LED LED MR センサー FPC 実体配線図 WIRING DIAGRA...

Page 107: ...JAA63051 R 3689 A F1 AF S VR MC 105 2 8G 外観図 Sketch drawings ...

Page 108: ...JAA63051 R 3689 A F2 AF S VR MC 105 2 8G 組立図 Structure of the Lens ...

Page 109: ...JAA63051 R 3689 A F3 AF S VR MC 105 2 8G ...

Page 110: ...JAA63051 R 3689 A F4 AF S VR MC 105 2 8G ...

Page 111: ...JAA63051 R 3689 A F5 AF S VR MC 105 2 8G ...

Page 112: ...JAA63051 R 3689 A F6 AF S VR MC 105 2 8G ...

Page 113: ...JAA63051 R 3689 A F7 AF S VR MC 105 2 8G ...

Page 114: ...JAA63051 R 3689 A F8 AF S VR MC 105 2 8G ...

Page 115: ... S VR105 2 8 IBM 3 5 J18004 1 Ｊ１８００４用基準ゲージ STANDARD GAUGE FOR J18004 J15306 1 ＡＦ Ｉ通信ボックス AF I LENS COMMUNICATION BOX CE J15307 ＡＦ Ｉ通信アダプター COMMUNICATION ADAPTER FOR AF I 自作工具 自作工具 SELF MADE TOOL FOR AF S18 200 VR J11319 AF SVR105 2 8 無限位置出しピン INFINITY POSITIONING PIN J11329 AF SVR105 2 8 無限指標工具 INFINITY INDEX TOOL J18403 VR 調整ソフト AF S 105 2 8VR VR ADJ FD FOR AF S 105 2 8VR J18404 AFS105 2 8 調芯装置用調...

Page 116: ...G ASSEMBLING TOOL J11325 ５群組込み工具 5th LENS G ASSEMBLING TOOL J11326 Ｘタイプスリムピンセット X TYPE SLIM TWEEZERS J11327 １群調芯工具 1ST LENS G ALIGNMENT TOOL J11328 ５群調芯工具 5th LENS G ALIGNMENT TOOL J11330 ＶＲミラ 工具 VR MIRROR TOOL J11331 ミラ 取付け工具 VR MIRROR ASSEMBLING TOOL 工具設定なし RJNo is not available 鉛フリーはんだコテ LEAD FREE SOLDERING IRON J5400 鉛フリー糸はんだ RMA02 M705 0 5MMX500G ECO SOLDER RMA02 M705 0 5MMX500G RJ 番号 RJ No 名...

Page 117: ...ENT CHART J19128A ライトビューワー J19128 用 LIGHT VIEWER J19128 J19129 調芯装置用スライドレール LENZ ALIGNMENT EQUIP SLIDE RAIL 工具設定なし RJNo is not available オシロスコープ OSCILLOSCOP I 40 ＡＦレンズ用グリ ス Ｉ ４０ GREASE FOR AF LENS EDB0011 ネシ ロック 赤 1401C SCREW LOCK 1401C G92KA フロイル Ｇ９２ＫＡ ２０Ｇ FLOIL G92KA 20G MZ 800S ドライサ フ ＭＺ ８００Ｓ DRY SURF MZ 800S OS 30MF ドライサ フ ＯＳ ３０ＭＦ DRY SERF OS 30MF OIL BARRIER RR ﾗﾊﾞｰｸﾞﾘｰｽ RR RUBBER GREASE RR G...

Page 118: ... AF SVR18 200 If there is a defective main PCB after replacements repairs use the defective one Make a self made tool according to the following procedure Making of Self made Tool Main PCB Use this range Connector Remove the mounted parts elements condenser transistor IC etc from the both faces of the PCB within the range of the dotted lines See the left Do not remove the connector The parts eleme...