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FORM NO. 56041587 - Hydro-Retriever

 3800, 2042 / BR 1100, 1100C, 1100C-XL - 19

ENGLISH / 19

GENERAL MACHINE TROUBLESHOOTING

Problem

Possible Cause

Remedy

Poor water pick-up

Worn or torn squeegee blades

Reverse or replace

Squeegee out of adjustment

Adjust so blades touch fl oor evenly across entire width

Recovery tank full

Empty recovery tank

Recovery tank drain hose leak

Secure drain hose cap or replace

Recovery tank cover gasket leak

Replace gasket / Seat cover properly

Debris caught in squeegee

Clean squeegee tool

Vacuum hose clogged

Remove debris

Using too much solution

Adjust solution control valves

Foam fi lter cover not seated

Seat cover properly

Poor scrubbing performance

Worn brush or pad

Rotate or replace brushes

Wrong brush or pad type

Consult Nilfi sk-Advance

Wrong cleaning chemical

Consult Nilfi sk-Advance

Moving machine too fast

Slow down

Not using enough solution

Adjust solution control valves

Inadequate solution fl ow or no solution

Solution tank empty

Fill solution tank

Solution lines, valves, fi lter or trough clogged

Flush lines, trough and clean solution fi lter

Solution control valves not open 

Adjust solution control valves

Solution solenoid valve

Clean or replace valve

Machine does not run

Emergency stop switch

Rotate the stop switch knob to release

Battery charger port interlock

Check for open circuit and replace

Operator seat safety switch

Check for open circuit and replace

Main system controller

Check error fault codes (see service manual)

Tripped 10 Amp circuit breaker

Check for electrical short circuit & reset

No FWD/REV wheel drive

Drive system speed contoller

Check error fault codes (see service manual)

Tripped 80 Amp circuit breaker

Check for drive motor overload

Emergency stop switch tripped

Reconnect battery connectors

Vacuum shuts off and display shows
“FULL” when recovery tank is not full

Plugged squeegee hose

Clear debris

Vacuuming large amounts of water
at a high travel speed

Slow down or disable auto shut-off feature
(see service manual)

Poor Sweeping Performance
(Cylindrical System)

Hopper Full

Empty and clean hopper

Brushes worn

Replace brushes

Bristles have taken a set

Rotate brushes

Summary of Contents for BR 1100

Page 1: ...1587 English Hydro Retriever 3800 Instructions For Use BR 1100 1100C 1100C XL Hydro Retriever 2042 Advance MODELS 56410000 disc 56410350 cyl 56410001 2042 Nilfisk MODEL 56410002 disc 56410351 cyl 56410425 1100C XL 56307200 Haram BR 1100 ...

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Page 3: ...only PARTS AND SERVICE Repairs when required should be performed by your Authorized Nilfisk Advance Service Center who employs factory trained service personnel and main tains an inventory of Nilfisk Advance original replacement parts and accessories Call the NILFISK ADVANCE DEALER named below for repair parts or service Please specify the Model and Serial Number when discussing your machine NAME ...

Page 4: ...hine on or near these agents or operate in areas where flammable liquids exist Do not clean this machine with a pressure washer Only use the brushes provided with the appliance or those specified in the instruction manual The use of other brushes may impair safety CAUTION This machine is not approved for use on public paths or roads This machine is not suitable for picking up hazardous dust Do not...

Page 5: ...s blocs de sécurité ou des étais destinés à soutenir la machine Ne déversez pas d agents nettoyants inflammables ne faites pas fonctionner la machine à proximité de ces agents ou d autres liquides inflammab les Ne nettoyez pas cette machine avec un nettoyeur à pression Utilisez uniquement les brosses fournies avec l appareil ou celles spécifiées dans le manuel d instructions L utilisation d autres...

Page 6: ...r 8 Drive Pedal Directional Speed 9 Charger Plug 10 Drive and Steer Wheel 11 Circuit Breakers 12 Emergency Stop Switch Battery Disconnect 13 Scrub Brush Deck And Side Skirts 14 Rear Wheel 15 Battery Compartment 16 Recovery Tank Shutoff Float 17 Vacuum Motor Filter Housing 18 Squeegee Assembly 19 Squeegee Casters 20 Solution Filter 21 Recovery Tank Drain Hose 44 Side Broom Wear Adjustment Lever 204...

Page 7: ...Display 33 Master On Off Key Switch 34 Scrub Mode Off Indicator 35 Normal Scrub Mode Indicator 36 Heavy Scrub Mode Indicator 37 Vacuum System Indicator 38 Vacuum System Fault Indicator 39 Presweep Dust Control Button 3800 BR 1100 only opt 40 Presweep Dust Control Indicator 3800 BR 1100 only opt 41 Presweep Power Indicator 3800 BR 1100 only opt 42 Sweep System Power Indicator 2042 BR 1100C XL only ...

Page 8: ... is reverse the squeegee will go to the up position and the solution flow will be stopped Vacuum Button 29 This button is used to select the mode of operation for the vacuum squeegee system There are 3 modes of operation for this system These modes are OFF AUTO ON Following is a description of each mode and how they are selected OFF MODE In this mode the vacuum is off and the squeegee is in the up...

Page 9: ...his indicates that the vacuum system is enabled but the vacuum is currently off This indicator will be GREEN if the vacuum is currently on This indicates that the system is in the AUTO mode and the throttle is not in neutral or that the vacuum system is in the ON mode This indicator will FLASH GREEN if the shutoff delay is keeping the vacuum on This occurs if the vacuum system is in the AUTO mode ...

Page 10: ...cator NOTE Have a qualified service engineer reference the Service Manual for explanations about the error code descriptions and scrub system control default parameter changes A brief description of error codes can be found at the back of this manual Emergency Stop Switch Battery Disconnect 12 This will remove all power from the machine INSTALL THE BATTERIES WARNING Use extreme caution when workin...

Page 11: ...le X X Vinyl tile X X X Raised rubber tile X X Polishing Raised Disc Tile X Marble X Vinyl tile X INSTALL THE BRUSHES CYLINDRICAL SYSTEM CAUTION Turn the key switch off O and remove the key before changing the brushes and before opening any access panels 1 Make sure the Key Switch 33 is off O To access the brushes swing both side skirt assemblies open Note The skirts are held in place by a large c...

Page 12: ... vacuum hose to the Squeegee Tube C vacuum hose should loop to the left FILL THE SOLUTION TANK Read the cleaning chemical label and figure the proper amount of chemical to mix for a tank that holds 53 US gallons 200 liters Open the Solution Tank Cover 2 then fill the tank 1 3 full of water add the cleaning chemical then fill the tank to 7 62cm 3 inches from the top of the tank opening fill to bott...

Page 13: ... a normal walking speed and overlap each path by 2 3 inches 50 75 mm Adjust when necessary the machine speed and solution flow according to the condition of the floor CAUTION To avoid damaging the floor keep the machine moving while the brushes are turning 9 When scrubbing check behind the machine occasionally to see that all of the waste water is being picked up If there is water trailing the mac...

Page 14: ...se the brushes or pads in warm water and hang up to dry 5 Remove the squeegee rinse it with warm water and re install on mount 6 Remove the hopper on cylindrical systems and clean thoroughly Remove from left side of machine by opening skirt and tilting hopper up and away from housing then pull out 7 Check the maintenance schedule below and perform any required maintenance before storage MAINTENANC...

Page 15: ...ller tubes WARNING Do not fill the batteries before charging Only charge batteries in a well ventilated area Do not smoke while servicing the batteries CAUTION To avoid damage to floor surfaces always wipe water and acid from the top of the batteries after charging CHECKING THE BATTERY ELECTROLYTE LEVEL Check the electrolyte level of the batteries at least once a week After charging the batteries ...

Page 16: ...ustments height and angle The recommended adjustment steps are to set the tool angle first then adjust the blade height Adjusting the Squeegee Angle Adjust the squeegee angle whenever a blade is reversed or replaced or if the squeegee is not wiping the floor dry 1 Park the machine on a flat even surface and lower the squeegee Then drive the machine forward enough to have the squeegee blades fold o...

Page 17: ...ged edge points inside towards the scrub brushes Replace the blades as a set if they are nicked torn or worn beyond their ability to be adjusted 4 Reinstall the skirt housing assemblies onto the machine and adjust the blade for proper contact to the floor when the brush deck is placed in the scrub position SIDE SKIRT HEIGHT ADJUSTMENT DISC SYSTEM 1 The side skirt housing knob retainer screw studs ...

Page 18: ... cleaning path During normal use the blades will wear in time The operator will notice a small amount of water leaking out underneath the side skirts Skirt height adjustment is automatic on this system The skirt assemblies should move up and down freely for proper operation To replace the scrub system side skirt s 1 See Figure 5 Remove the 2 A Cotter Pins and swing the Skirt Assemblies open Remove...

Page 19: ...y Fill solution tank Solution lines valves filter or trough clogged Flush lines trough and clean solution filter Solution control valves not open Adjust solution control valves Solution solenoid valve Clean or replace valve Machine does not run Emergency stop switch Rotate the stop switch knob to release Battery charger port interlock Check for open circuit and replace Operator seat safety switch ...

Page 20: ...service manual 8 Scrub motor severe overload See error code 7 9 Scrub motor circuit open Bad electrical connection Check all conections to scrub motors Defective scrub motor s Consult service manual Control failure Consult service manual 10 Scrub motor contactor contacts shorted Contactor failure Consult service manual 11 Not used 12 Scrub motor contactor coil overload Contactor failure Consult se...

Page 21: ...fault Bad electrical connection Check all conections to solution solenoid Defective solution solenoid Consult service manual Control failure Consult service manual 35 External wiring fault Wiring problem Check for loose connections to main control unit Consult service manual 36 No accessory output voltage Control Failure Wiring problem Check for loose connections to main control unit Consult servi...

Page 22: ...56410000 56410350 56410001 Current A 136 103 115 Voltage Batteries V 36V 36V 36V Battery Capacity Ah 480 5 hr 480 5 hr 370 6 hr 370 6 hr 370 6 hr Protection Grade IPX3 IPX3 IPX3 Sound Power Level IEC 704 1 dB A 20μPa 73 73 73 Gross Weight lbs kg 2988 1355 2998 1360 2690 1220 2700 1225 2833 1285 Vibrations at the Hand Controls m s2 2 5m s2 2 5m s2 2 5m s2 Vibrations at the Seat m s2 0 5m s2 0 5m s2...

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Page 24: ... non deve essere smaltito con altri rifiuti domestici al termine del ciclo di vita Per evitare eventuali danni all ambiente o alla salute causati dall inopportuno smaltimento dei rifiuti si invita l utente a sep arare questo prodotto da altri tipi di rifiuti e di riciclarlo in maniera responsabile per favorire il riutilizzo sostenibile delle risorse materiali Gli utenti domestici sono invitati a c...

Page 25: ... estabelecimento onde adquiriram este produ to ou as entidades oficiais locais para obterem informações sobre onde e de que forma podem levar este produto para permitir efectuar uma reciclagem segura em termos ambientais Os utilizadores profissionais deverão contactar o seu fornecedor e consultar os termos e condições do contrato de compra Este produto não deverá ser misturado com outros resíduos ...

Page 26: ...otnímu prostÀedí recyklovat Obchodníci by mûli kontaktovat své dodavatele a zkontrolovat všechny podmínky koupû Tento výrobek by se nemûl míchat s jinými komerãními produkty urãenými k likvidaci Slovenia Ustrezno odstranjevanje tega izdelka odpadna elektriĀna in elektronska oprema Oznaka na izdelku ali spremljevalni dokumentaciji pomeni da ga na koncu uporabne dobe ne smemo odstranjevati skupaj z ...

Page 27: ...l som skal kastes Lithuania Latvia Greece Poland Prawidãowe usuwanie produktu zu yty sprz t elektryczny i elektroniczny Oznaczenie umieszczone na produkcie lub w odnoszàcych si do niego tekstach wskazuje e produktu po upãywie okresu u ytkowania nie nale y usuwaþ z innymi odpadami pochodzàcymi z gospodarstw domowych Aby uniknàþ szkodliwego wpãywu na Êrodowisko naturalne i zdrowie ludzi wskutek niek...

Page 28: ...vance A E Tel 30 8 Thoukididou Str 210 963 3443 Argioupoli Fax 30 Gr 164 52 Athens 210 965 0975 Greece Holland Sales Sub Nil sk Advance B V Phone 31 Camerastraat 9 2e verdieping 36 546 07 00 1322 BB Almere Fax 31 Postbus 60112 36 523 51 48 1320 AC Almere www nil sk advance nl Ireland Sales Sub Nil sk Advance Limited Phone 35 28 Sandyford Of ce Park 3 12 94 38 38 Sandyford Dublin 18 Fax 35 Ireland ...

Page 29: ... Fuitian Free Trade Zone Fax 86 755 518038 Shenzhen 8359 1063 P R China China Suzhou Nil sk Advance Professional Phone 86 512 Cleaning Equipment Suzhou Co Ltd 8918 5656 306 Su Hong Zhong Road Build 2 Fax 86 512 Suzhou Industrial Park 8918 5666 215021 Suzhou P R China Hong Kong Sales Sub Nil sk Advance Ltd Phone 852 2001 HK Worsted Mills Ind l Bldg 2427 5951 31 39 Wo Tong Tsui St Fax 852 Kwai Chung...

Page 30: ...EEC 93 68 EEC Harmonized standards EN 60 335 2 72 Normativa sobre baja tensión 73 23 CEE 93 68 CEE Normas armonizadas EN 60 335 2 72 Dichiarazione di conformità CEE I EU Declaração de conformidade da CE P Lavasciuga a batteria Auto lavadora a baterias È prodotto in conformità alle disposizioni contenute nelle Direttive del Consiglio dei Ministri Esta máquina foi fabricada em conformidae com as seg...

Page 31: ... o shodě CS Deklaracja zgodności z normami UE PL Bateriemi napájené zařízení pro mytí podlah Akumulatorowa cyklinarka podłogowa Tento stroj byl vyroben ve shodě s následujícími směrnicemi a normami Niniejsze urządzenie zostało wyprodukowane w zgodzie z następującymi dyrektywami i normami UE Směrnice o strojním zařízení 98 37 EEC Dyrektywa dotycząca maszyn 98 37 EEC Směrnice o elektromagnetické kom...

Page 32: ...www nilfisk advance com 2005 Printed in USA ...

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