Nilfisk-Advance City Ranger 3500, Operator'S Manual

Page 1: ...City Ranger 3500 BASIC MACHINE Operator s manual...

Page 2: ...roughly trained and who has not read this manual carefully The operator s manual should be considered a permanent part of the machine and must remain with the machine if sold Warnings Some items in th...

Page 3: ...ning and checking after each use 32 2 5 Fuel filling 33 2 6 Start drive and stop 34 2 7 High pressure cleaner 37 2 8 Protecting the water circuit against ice 38 2 9 Transporting the City Ranger 3500 3...

Page 4: ...4 in 1 solution with an easy attachment changeover It can be equipped with a full range of tailor made quality attachments fully integrated and designed to work with the machine ensuring high perform...

Page 5: ...re 2 Do not inhale exhaust gas Exhaust gas is hazardous to health and can even be fatal If the machine is run in a confined space the exhaust gas must be adequately ventilated out of the room or area...

Page 6: ...parts or the vehicle body The brake fluid is very harmful and very corrosive Avoid contact with the skin and eyes In case of contact rinse thoroughly with clear water Any part of the vehicle in contac...

Page 7: ...r attachments or other components are used which are not approved by the manufacturer the guarantee will not apply When carrying out engine maintenance raise the rear mounted attachment in order to pu...

Page 8: ...h HB560D Rotary mower HB540D Rear tipper L2700 Street flusher M9000 Water tank M2600 Snow sweeper FF 1310 Snow plough FRS 1504 ST Snow V blade FKP 1310 Salt and sand spreader FSS 800 Roller spreader F...

Page 9: ...Division Nilfisk Advance A S Address Transportvej27 DK 7620Lemvig Telephone 45 97 81 12 05 hereby declares that Machine City Ranger 3500 Type CR 3500 XXXXXXXXXXXXXXXXX serial number has been manufact...

Page 10: ...rom 4 F to 122 F Tyre Road type tyre dimension Road type tyre pressure Low pressure type tyre dimension Low pressure type tyre pressure Tyre maximum load 195 75 R16 4 5 bar 275 60 R15 3 bar 975 kg Eng...

Page 11: ...nator 12V 85 A Battery 12V 100AH 750A Hydraulic oil Type ISO VG 46 Tankcapacity Approx 60l Brakes on front wheels Hydraulic drum brakes Brakesonrearwheels Hydrostaticbraking Water circuit Tank capacit...

Page 12: ...EC and fulfills OECD Code 7 Contact with hazardous substances The air intake contains a filter to protect the driver against dust inhalation Cab classification according EN 15695 1 is Category 1 This...

Page 13: ...en the door with the handle Picture 1 To enter the cab simply step directly in Picture 2 To leave the cab open the door with the internal handle Picture 3 There is a similar door on the left side This...

Page 14: ...panel 1 Air flow ventilation adjustment 2 Sidelights dipped headlights 3 Front work lights 4 Airconditioning 5 Heated side mirrors optional 6 Beacon 7 Water level indicator optional 8 Overload indica...

Page 15: ...tional 12 Forward driving 13 Reverse driving NB When reversing the speed is limited to 25 km h Attention Change gear only when the vehicle is stopped Left stalk switch 14 Horn 15 Turn signal lights 16...

Page 16: ...19 20 21 22 Generalinformation Steering Column 19 Warning lights 20 Rear fog lights 21 Multifunctional instrumental panel see next page 22 Steering column adjustment Operator s Manual City Ranger 350...

Page 17: ...6 Headlight 7 Direction indicator 8 Engine coolant temperature alarm 9 Engine oil pressure alarm 10 Hydraulic oil temperature alarm 11 Battery 12 Parking brake brake fluid level default 13 Driving fo...

Page 18: ...eed engine rpm clock and working time 21 Function shift Description of the various displays of the multifunctional instrument panel display km h BZ top displays the speed clock bottom displays the ope...

Page 19: ...strument panel switch display to rtc BZ press the right button 21 for 5 seconds set the hours with the left button 15 press the right button 21 to confirm set the minutes with the left button 15 press...

Page 20: ...on and you will hear a beep sound when the hydraulic oil temperature exceeds 80 C If the signal lamp turns on while driving park the vehicle as fast as possible on the roadside let the engine idle an...

Page 21: ...seat 1 Throttle 2 Water flow for dampening the brushes 3 Water flow for dampening the suction nozzle 4 Parking brake 5 Control panel for the attachments As the control panel is specific to each attach...

Page 22: ...1 2 1 2 Generalinformation Pedals 1 Brake pedal The brake pedal must be operated daily 2 Drive pedal Behind the passenger seat 1 Temperature setting 2 Radio optional Operator s Manual City Ranger 350...

Page 23: ...34 Beacon 15A F1A 6 35 Air conditioning main fuse 20A F1A 5 36 Not used F1A 4 37 Display 10A F1A 3 38 Position light 25A F1A 2 39 Stalk switch 20A F1A 1 40 Warning lights 10A Fuse holder F1 Reference...

Page 24: ...F2 4 37 Air conditioning compressor condenser ventilator 25A F2 5 36 Working functions without cut off 10A F2 6 35 Display 10A F2 7 34 Air conditioning compressor 10A F2 8 33 Air conditioning ventila...

Page 25: ...tive cover from the electrical unit Pictures 2 3 Reference Function K0 Preheating K01 Preheating indicator K1 Right brush in K2 Right brush out K3 Left brush in K4 Left brush out K5 Right brush maxi i...

Page 26: ...ute in order to avoid compressor damage Armrest The armrest can be folded up Change the angle of the armrest by turning the adjustment knob 3 Backrest adjustment Move the locking lever 4 upwards and a...

Page 27: ...the knob located behind the passenger seat Picture 1 NB The air conditioning unit and the cab filter must be checked cleaned once a year Cab ventilation The nozzles performing the ventilation are loca...

Page 28: ...ake sure that the connection lock is activated Lift the support wheel on the trailer NB If the trailer is fitted with brakes remember to attach the security wire on the trailer to the coupling Light t...

Page 29: ...hicle with a hydrostatic transmission it must not be towed further than a few metres Towing 1 Switch off the engine 2 Attach the tow line to the pull hook on the side of the machine Picture 1 3 Tow th...

Page 30: ...Picture 2 3 Fit the control panel matching the attachment installed on the vehicle and fasten it with the toothed wheel Picture 2 4 Plug in its electrical connection Picture 2 Make sure the connector...

Page 31: ...he vehicle Attention With a heavy attachment at the front of the City Ranger 3500 eg third brush mower snow sweeper always drive carefully and take into account that there is a loss of grip on the rea...

Page 32: ...ontact your after sales service Check the engine oil level see paragraph 3 2 Check the coolant level see paragraph 3 4 Check the hydraulic oil level see paragraph 3 3 Check the air filter clogging ind...

Page 33: ...y min 2 0 max 4 5 cSt at 40 C 104 F Density 0 835 0 855 kg liter Sulphur 0 2 of mass max Distillation 85 at 350 C 662 F Important when refuelling Keep the area free from dirt when filling Do not overf...

Page 34: ...fer to this operator s manual see paragraph 1 5 Before starting the engine the following conditions must be met The driver must sit on the seat The parking brake must be tightened All work functions m...

Page 35: ...Slowly loosen the drive pedal engine brake It is a hydraulic brake that directly acts on the wheel motors Press on the brake pedal In this case an assisted brake system acts on the two front wheels If...

Page 36: ...the engine speed Picture 2 Operate the parking brake Turn off the City Ranger 3500 by turning the key back to the key release position counterclockwise Picture 3 Attention Use the parking brake for e...

Page 37: ...cle To operate it is compulsory to plug in the gun to the suitable hydraulic connector rear part of the vehicle before activating the water circuit with the high pressure cleaner switch located on the...

Page 38: ...is on Picture 1 2 Using the water filling opening add an anti freeze solution in sufficient quantity to the water circuit to protect it against ice Picture 2 3 Turn on the damping pump and the high pr...

Page 39: ...ting the City Ranger 3500 To transport the vehicle cross the restraint straps and attach them to the vehicle s four transport securing rings Pictures 1 2 3 4 Transporting the City Ranger 3500 Rear tra...

Page 40: ...r m l l l 3 9 Hydraulic oil 4 m l l 3 3 Spring blade axle n n n n n n n 3 8 Articulated chassis pivot n n n n n n n 3 8 Steering cylinder ball joint n n n n n n n 3 8 Door hinge n n n n n n n 3 8 Fron...

Page 41: ...re range for the climate in which the machine is to operate Picture 1 Attention Always switch off the engine when checking the oil and when changing the oil and the oil filter Engine oil check 1 Park...

Page 42: ...n a drain pan Picture 2 4 After drainage clean the oil drain plug and put it back with a new gasket 5 Remove the oil filter with a suitable tool 6 Clean the sealing surface on the cylinder block 7 App...

Page 43: ...ctor located at the rear of the vehicle Picture 4 Change of hydraulic oil 1 Park the City Ranger 3500 on a level surface 2 Remove the oil drain plugs in order to allow the oil to drain in a drain pan...

Page 44: ...Wait for at least ten minutes after the motor has been switched off and then remove the cooler cover Checking the coolant level 1 The coolant tank is located on the front of the engine body behind th...

Page 45: ...4 Put back the radiator cap 5 Rotate the heater knob to maximum heat Picture 2 6 Start the engine and leave it idling then increase the engine speed to maximum for hour The level is adjusted automatic...

Page 46: ...ture 1 2 Check that the brake fluid tank is filled to 3 4 Picture 2 3 To adjust the level unscrew the cap and add brake fluid 3 6 Windscreen washer liquid During winter check that the windscreen washe...

Page 47: ...30W quantity 0 33 l Checking the level Always be above the minimum oil level Pictures 1 2 3 Change of high pressure pump oil 1 Remove the filler cap red cap located above the pump and then the drain...

Page 48: ...de axle of rear right wheel Picture 2 Spring blade axle of front left wheel Picture 3 Spring blade axle of rear left wheel Picture 4 Articulated chassis pivot Two grease nipples for the articulated ch...

Page 49: ...ight door hinges Picture 1 Grease nipples of left door hinges Picture 2 Suction nozzle wheels Grease nipple of right wheel Picture 3 Grease nipple of left wheel Picture 4 Grease nipples of left door h...

Page 50: ...connector of the attachment or remove the connector cover Pictures 2 3 2 Degrease and dust the connector with an electrical contact cleaner 3 Lubricate the connector with grease for electrical contact...

Page 51: ...in the red zone open the cap with a wrench change the hydraulic oil filter and put back the cap Picture 1 Filler water filter 1 Remove the filter cover Picture 2 2 Clean the screen blue part and put...

Page 52: ...cle and then open the radiator screen Remove the air filter cover and check the condition of the air filter Pictures 4 5 If the air filter is dirty Remove the primary air cleaner element Clean the ins...

Page 53: ...pient ad quat pour recueillir les liquides avant d ouvrir un comparti ment ou de d monter une composant contenant des liquides vacuer tous les liquides vidang s conform ment la r glementation locale F...

Page 54: ...a safe distance and use moderate pressure to prevent damage the radiator Air conditioning condenser To ensure the smooth operation of the condenser regularly clean the air conditioning condenser with...

Page 55: ...lt for wear and tear also check that it is properly tensioned Picture 2 3 11 Door adjustment 1 Check that the screws of the lock bolt are tightened Picture 3 2 Check by closing the door that the lock...

Page 56: ...ed 2 Place the jack under the axle closest to the wheel to be changed in contact with the axle body point opposite to the arrow Pictures 1 2 3 Once the jack is well positioned loosen the wheel bolts 4...

Page 57: ...enough to move it out of traffic When working on the vehicle stop the engine remove the ignition key and pull the parking brake It is also advisable to chock the wheels Call your after sales service...

Page 58: ...the Allen key supplied with the vehicle unscrew the two bolts and then remove the left door of the radiator Picture 1 2 Take the operating lever of the pump Picture 2 3 Unscrew the two bolts and remov...

Page 59: ...r Picture 4 6 Through the opening left by the pump access cover move the handle of the backup pump in the direction of arrow B and operate the operating lever in order to lower the hopper tipper Pictu...

Page 60: ...ts which cannot be traced back to defects in material or production errors 5 This warranty is valid for persons who have legally acquired the machine within the warranty period 6 In the event of failu...

Page 61: ...When many years from now your City Ranger 3500 has reached the end of its working life it should be disposed of in a responsible manner that conforms to relevant disposal regulations 1 Usedhydraulicoi...

Page 62: ...s 5 1 Service kits City Ranger 3500 L0B21 Service kit 500h L0B23 Service kit 1500h L0B25 Service kit 3000h L0B22 Service kit 1000h L0B24 Service kit 2000h L0B2 Annual Service Kit Operator s Manual Cit...

Page 63: ...Drain plug gasket W0Q05VE Secondary air cleaner element W0Q05VD Primary air cleaner element W0V07VCA Fuel filter W0V07VCO Fan belt W0K04VC Inlet filter screen W0K04VD Inlet filter O ring L7051 Tire a...

Page 64: ...iller water filter screen W0K0GVD Filler water filter O ring W0W0PVF Hydraulic oil filter element W0V07VRE Breather W0D4X Cabin filter W102M Drying filter Operator s Manual City Ranger 3500 5 2 Wearin...

Page 65: ...65 Notes Operator s Manual City Ranger 3500...

Page 66: ...66 Operator s Manual City Ranger 3500 Notes...

Page 67: ...67 Operator s Manual City Ranger 3500 Notes...

Page 68: ...L0000DOC 02 UK Nilfisk Outdoor Division Nilfisk Advance A S Transportvej 27 DK 7620 Lemvig T 45 97 81 12 05 F 45 97 81 12 10 info nilfisk outdoor com www nilfisk outdoor com...