Nipponia BRIO 125-3, Owner'S Manual

Page 1: ...Owner s manual BRIO 125 3 Nipponia S A...

Page 2: ...w these instructions may result in damage to your motorcycle or minor injury WARNING Important information or instructions Failure to follow these instructions may result in heavy damage to your motor...

Page 3: ...eter 11 Fuel gauge 11 Tachometer 11 High beam light 11 Right turning signal indicator 11 Gear display 11 Left turning signal indicator 11 EFI trouble indicator 11 Odometer 12 Controls 12 Main Ignition...

Page 4: ...condition of the brakes 35 Battery 35 Battery removal 36 Electric fuse 37 Clutch 37 Drive chain 38 Drive chain inspection 38 Drive chain adjustment 39 Drive chain lubrication 39 Adjustment of the rear...

Page 5: ...for many accidents Driving speed must not exceed the limit specified by traffic regulations and allowed by road conditions Always signal when turning or changing lanes in order to attract the attenti...

Page 6: ...ect its performance and safety and or render it illegal for use Observe applicable laws and all national and local regulations concerning vehicle equipment Additionally such modifications will cancel...

Page 7: ...llation of the accessories must not affect the suspension travel the light position and the steering angle 2 Do not obstruct the ventilation duct to ensure adequate cooling of the engine 3 Avoid insta...

Page 8: ...the seat The Vehicle identification number VIN 2 is located on the rear bar of the motorcycle frame under the seat You can write your motorcycle s identification numbers here Vehicle identification n...

Page 9: ...8 VEHICLE DESCRIPTION Left view 1 Gearshift 2 Left driver footstep 3 Main stand 4 Side stand 5 Left pillion step 6 Seat lock 7 Helmet hook...

Page 10: ...9 VEHICLE DESCRIPTION Right view 1 Kick starter arm 2 Rear brake pedal 3 Foot step 4 Right pillion step 5 Exhaust muffler...

Page 11: ...10 VEHICLE DESCRIPTION Instruments and controls 1 Instrument panel 2 Throttle grip 3 Front brake lever 4 Start button 5 Ignition switch 6 Horn button 7 Turn signal switch 8 Dimmer switch...

Page 12: ...is about 1L left in the tank and it needs to be refilled Tachometer 3 This meter displays the current rotation speed of the engine in rpm High Beam light 4 This indicator lights when the dimmer switc...

Page 13: ...ame body It is used to control the ignition and electrical systems and to lock the steering wheel To use it insert the ignition key The switch can then be turned to the following positions ON The engi...

Page 14: ...To activate the anti theft switch first remove the ignition key from the ignition switch and use the special key of the anti theft switch at the top side of the ignition key Then turn the special key...

Page 15: ...button to start the engine Left handlebar switches Dimmer switch 1 This switch controls the headlight beam with the light switch in position Turn signal switch 2 Push and hold this switch to position...

Page 16: ...rely locked before driving Storage compartment The storage compartment is located under the seat Its maximum loading capacity is 5kg NOTE Be careful while washing your motorcycle as the storage compar...

Page 17: ...e the helmet off the hook and lock the seat Fuel Tank The fuel tank is located under the seat To refuel lift the seat and turn the fuel tank cap 1 counter clockwise to open it After refuelling make su...

Page 18: ...uelling be careful not to spill any gasoline out of the tank After refuelling please check around the fuel tank for any gasoline and make sure it is dry before starting the engine Avoiding breathing a...

Page 19: ...Item Inspection Fuel Check the fuel level and refuel if necessary Inspect the fuel circuit for any fuel leakage Engine oil Check the engine oil and refill to the specified level if necessary Inspect...

Page 20: ...if necessary Lights and instruments Inspect operation of the headlight rear light brake light turn signal lights horn and panel instruments If you need assistance on how to perform any of the above m...

Page 21: ...ake sure to raise the side stand and rest the motorcycle on the main stand 1 Turn the main switch to position 2 Make sure that the shift is turned to the neutral gear the N gear indicator lights on th...

Page 22: ...e difficult to start the engine In such a case hold the start button a little more than usual and turn the throttle grip open a little NOTE After starting in a cold state allow the engine to warm up f...

Page 23: ...he pressure NOTE The driving speed is controlled by the throttle grip Turn the throttle grip open to increase the speed and close it to decrease it WARNING Do not turn the throttle grip too abruptly t...

Page 24: ...stand 7 To prevent from theft always lock the steering when parking main switch on position and remove the ignition key 8 Turn the special key of the anti theft switch to the SHUT position for a long...

Page 25: ...d driving at full throttle or constant speed for a long time The max recommended speed depending on the driving gear is shown in the following table Gear 1st gear 2nd gear 3nd gear 4th gear Accumulate...

Page 26: ...d e g on the traffic light you can shift into neutral gear directly from the 4th gear The same cannot be done while driving A Gear shift mode in parking state B Gear shifting in driving mode WARNING W...

Page 27: ...Battery I I Braking pad and shoe wear I Braking light switch I Brake fluid I I Headlight beam setting I Steering bearings I I Throttle valve operation I Fuel pump strainer Replace every 48000km Drive...

Page 28: ...ine oil level must be checked daily before riding The level should be between the MAX and the MIN mark on the oil scale plug 1 Oil scale plug 2 MAX mark 3 MIN mark 4 Oil screen window 1 Set the motorc...

Page 29: ...crankcase The seal 2 the oil screen spring 3 and the oil screen 4 will fall out and the oil will start to drain 3 Depress the kick starter several times to drain the oil completely 4 Retrieve the oil...

Page 30: ...kage Air cleaner The air cleaner must be maintained periodically Especially after driving in a dusty environment maintenance must be enhanced 1 Remove air cleaner fixing bolts 2 Remove air cleaner tig...

Page 31: ...dirt around the spark plug socket 3 Measure the gap between pole 1 and electrode 2 with a thickness gauge and adjust to 0 6 0 7 mm 4 When re installing the spark plug screw it in by hand and then tig...

Page 32: ...ous The tyres must be replaced before the tread is worn to the wear mark 1 When replacing follow the manufacturer s category dimensions and loading Tyre specifications Tyre pressure in cold state Ride...

Page 33: ...hydraulic fluid level and wear condition of brake pads must be carried out When the hydraulic fluid level has fallen to the MIN mark refill the fluid in the reservoir ATTENTION If tyre pressure exceed...

Page 34: ...The brake fluid must be handled with care as it can damage the paint surfaces and plastic parts When refilling the brake fluid make sure the reservoir is set level otherwise fluid will spill out when...

Page 35: ...k The brake pedal free play is about 20 30mm 1 Set your motorcycle on the main stand 2 Turn the rear wheel to check if it rotates freely 3 Depress the brake pedal several times to check if it returns...

Page 36: ...wear mark replace both pads If the thickness of brake disk is worn to its limit less than 3mm the disk must be replaced at once Battery This model uses a 12V 7Ah lead acid battery The battery will be...

Page 37: ...ry first then the positive cable 3 Take the battery out of the battery case ATTENTION When starting the engine do not use the starter motor for more than 5 seconds at a time Alternatively the kick sta...

Page 38: ...our motorcycle Improper adjustment causes difficulty on the gear shifting or sliding during acceleration 1 Loose the fixing nut 2 2 Turn the adjusting screw 1 counter clockwise until you feel a slight...

Page 39: ...ght or too loose may break or come off the sprockets Drive chain inspection 1 Set the motorcycle on the main stand in neutral gear position 2 If the drive chain is dry lubricate it with oil 3 Rotate t...

Page 40: ...ue is 50N m 6 Check the tension of the drive chain again 7 Rotate the rear wheel and measure the free play of the drive chain 8 Adjust again if necessary Drive chain lubrication Use SAE90 gear oil or...

Page 41: ...tion 2 Turn the adjusting nut 2 in direction A to reduce the functioning time of the brake light and to opposite direction B to increase the functioning time Throttle grip Check the free play of the t...

Page 42: ...or preserving agent on coloured parts and grease on moving metal parts 5 Inflate tyres to specified pressure and then lift the motorcycle onto blocks to keep the wheels off the ground 6 Finally cover...

Page 43: ...ust The plastic parts should be cleaned with a cloth or sponge using a neutral cleaning agent 2 After drying let the engine run at idle for several minutes 3 Before riding the brakes should be inspect...

Page 44: ...Therefore keep the fuel level higher than the pump port Pay attention to the fuel indicator level and always refill the tank when the level indicator reaches E 3 Throttle valve assembly The idling ad...

Page 45: ...ed to determine the actual fuel quantity within cylinder as the fuel intensity may be affected by the variation of the fuel temperature The intake pressure sensor measures the pressure flow through th...

Page 46: ...re even with the engine stopped pressurized fuel may remain in the fuel system Therefore any fuel hose replacement must be carried out by a qualified technician in a well ventilated area 5 The throttl...

Page 47: ...sition 10 When performing an ignition test the injector connector should be disconnected to prevent starting difficulties caused by over rich fuel mixture within the cylinder or by allowing fuel mixtu...

Page 48: ...charge voltage Charge or replace battery Spark plug carbon deposits or wrong spark plug gaps Clean carbon deposits or adjust spark plug gaps Fuel hose leaks causing reduced fuel pressure Check fuel ho...

Page 49: ...the fault code in memory are stored in memory Troubleshooting After a problem is detected if it does not re occur when the system is turned on 3 times it is deleted from memory Trouble switchover stra...

Page 50: ...49 communication between these two components Thus the fault codes can be read from the instrument Values of various sensors and controlling parameters are also displayed...

Page 51: ...ax load kg including driver 150 Eco Speed Fuel consumption 1 7 Front tyre 2 50 17 Spark plug B8RTC Rear tyre 2 75 17 Spark plug gap mm 0 6 0 7 Max Speed km h 86 Engine oil capacity L 0 9 Climbing abil...

Page 52: ...51 SERVICE SCHEDULE Please refer to the owner s manual for the maintenance schedule of your vehicle VIN...

Page 53: ...52 SERVICE SCHEDULE Please refer to the owner s manual for the maintenance schedule of your vehicle VIN...

Page 54: ...53 SERVICE SCHEDULE Please refer to the owner s manual for the maintenance schedule of your vehicle VIN...