Nipponia Dion 125, Owner'S Manual

Page 1: ...Owner s manual Dion 125 Nipponia S A OWA001 EN...

Page 2: ...llow these instructions may result in damage to your scooter or minor injury WARNING Important information or instructions Failure to follow these instructions may result in heavy damage to your scoot...

Page 3: ...ter 11 Odometer 11 Fuel gauge 11 Left turning signal indicator 11 Right turning signal indicator 12 High beam indicator 12 Clock and regulation buttons 12 Controls 12 Main Ignition switch 12 Steering...

Page 4: ...ssion oil 26 Gear oil replacement 27 Air Cleaner 28 Spark Plug 28 Spark plug inspection and replacement 28 Tyres 29 Brakes 30 Hydraulic brake fluid inspection 31 Brakes inspection 31 Battery 32 Batter...

Page 5: ...ason for many accidents Driving speed must not exceed the limit specified by traffic regulations and allowed by road conditions Always signal when turning or changing lanes in order to attract the att...

Page 6: ...n affect its performance and safety and or render it illegal for use Observe applicable laws and all national and local regulations concerning vehicle equipment Additionally such modifications will ca...

Page 7: ...kg Accessories When installing accessories not approved by Nipponia attention should be paid to the following points 1 The installation of the accessories must not affect the suspension travel the lig...

Page 8: ...the Vehicle identification number VIN 3 is located on the main front bar of the scooter frame and is covered by the VIN cap You can write your scooter s identification numbers here Vehicle identifica...

Page 9: ...8 VEHICLE DESCRIPTION Left view 1 Side stand 2 Battery cover 3 Seat 4 Handgrip 5 Seat lock 6 Air filter 7 Kick Starter 8 Main Stand...

Page 10: ...9 VEHICLE DESCRIPTION Right view 1 Exhaust muffler 2 Pillion footrest 3 Rear light 4 Fuel tank 5 Storage compartment 6 Front turn signal light 7 Headlight 4...

Page 11: ...ontrols 1 Horn button 2 Turn signal switch 3 Rear braking lever 4 Left rear view mirror 5 Dimmer switch 6 Instrument panel 7 Light switch 8 Right rear view mirror 9 Front braking lever 10 Throttle gri...

Page 12: ...ated mileage of the scooter in km Fuel gauge 3 This gauge indicates the amount of fuel left in the fuel tank When the hand reaches the F Full mark there are 5L in the tank When it reaches the red area...

Page 13: ...Ignition switch 1 The main switch is located at the upper right part of the frame body It is used to control the ignition and electrical systems and to lock the steering wheel To use it insert the ign...

Page 14: ...ine using the start button make sure to raise the side stand and hold the front or rear brake Then press the start button to start the engine Light switch 3 It has three positions and Headlight rear l...

Page 15: ...driving at night in reduced visibility conditions Dimmer switch 4 This switch controls the headlight beam with the light switch in position High beam Low beam Turn signal switch 5 Push this switch to...

Page 16: ...locked before driving Storage compartment The storage compartment is located under the seat Its maximum loading capacity is 5kg NOTE Be careful while washing your scooter as the storage compartment ma...

Page 17: ...le and may be explosive Always turn off the engine before refuelling Never smoke while refuelling and avoid sparks flames or any other source that could ignite the fuel Do not overfill the tank After...

Page 18: ...n Fuel Check the fuel level and refuel if necessary Inspect the fuel circuit for any fuel leakage Engine oil and gear oil Check the engine oil and the gear oil and refill to the specified level if nec...

Page 19: ...moothly and lubricate the joints if necessary Lights and instruments Inspect operation of the headlight rear light brake light turn signal lights horn and panel instruments If you need assistance on h...

Page 20: ...little It may make the engine easier to start After long term inactivity periods it may be difficult to start the engine In such a case hold the start button a little more than usual and turn the thr...

Page 21: ...the rear brake lever 3 Get on the scooter keeping at least one foot on the ground to support and prevent it from falling 4 Adjust the rear view mirrors 5 Before taking off turn on the signal light an...

Page 22: ...w speed Do not hold the brake levers while driving as it may cause abnormal wear to the brakes Also it will turn the brake light on affecting the drivers behind you WARNING Avoid braking while turning...

Page 23: ...nt as it helps to prolong the life of the engine The break in period is the first 1000km During the period from 0 to 500km driving speed should not exceed 30km h while from 500 to 1000km it should not...

Page 24: ...d I I Fuel screen I R Throttle function I I Braking system pads fluid I I Clutch weights I Driving belt I R Transmission system check for leakage I I Engine check for leakage I I Fasteners bolts screw...

Page 25: ...e for details Engine oil level inspection The engine oil level must be checked daily before riding The level should be between the MAX and the MIN mark on the oil scale plug 1 Oil scale plug 1 Set the...

Page 26: ...m and with the scooter in a level position 1 First put an empty container under the engine crankcase and then unscrew the oil scale plug 2 Remove the drain bolt 1 under the right side of the crankcase...

Page 27: ...minutes 8 Switch off the engine 9 Inspect the oil level Check for any leakage Gear transmission oil Use gear oil for four stroke gasoline engines Recommended oil type API GL 5 SAE 80W 90 NOTE Used en...

Page 28: ...100ml of new gear oil 6 Tighten the filling bolt to prevent the gear oil from flowing out 7 For a new scooter replace the gear oil after the first 500 km After that replace every year or every 6000 km...

Page 29: ...ug for standard use C7HSA NGK or A7T or A7RT BAILIAN Spark plug inspection and replacement 1 Remove the dirt around the spark plug socket 2 Take the spark plug cap off and remove the plug with the spa...

Page 30: ...cording to the following table Cracks damage and wear on the tyres cause unsteady steering or even tyre blow out Note that tyre pressure is measured with cold tyres Note 1 bar 1 kgf cm2 100 kPa Tyre s...

Page 31: ...raulic brake fluid inspection Frequently scheduled inspections of hydraulic fluid level and wear condition of brake pads must be carried out If the free play of the brake lever is excessive 2 3cm and...

Page 32: ...before riding ATTENTION The brake fluid must be handled with care as it can damage the paint surfaces and plastic parts When refilling the brake fluid make sure the reservoir is set level otherwise f...

Page 33: ...c brake system the thickness of brake disk and brake pad must be checked Check the wear mark 1 on each brake pad if one of the two brake pads is worn to the wear mark replace both pads If the thicknes...

Page 34: ...film of Vaseline or grease 4 When installing the battery terminal bolts must be screwed tightly Battery removal 1 Remove the cover screw and open the battery case cover 2 Disconnect the negative cabl...

Page 35: ...The fuse can be rendered useless due to overloading of the electrical system or short circuiting Switch off the main switch turn to position in advance to avoid a short circuit when replacing and or i...

Page 36: ...or preserving agent on coloured parts and grease on moving metal parts 5 Inflate tyres to specified pressure and then lift the scooter onto blocks to keep the wheels off the ground 6 Finally cover yo...

Page 37: ...t The plastic parts should be cleaned with a cloth or sponge using a neutral cleaning agent 2 After drying let the engine run at idle for several minutes 3 Before riding the brakes should be inspected...

Page 38: ...river 181 Spark plug C7HSA NGK Front tyre 120 70 12 Spark plug gap 0 6 0 7 Rear tyre 120 70 12 Engine oil capacity L 0 8 Climbing ability 16o Fuel tank capacity L 5 0 Braking distance m initial speed...

Page 39: ...38 WIRING DIAGRAM...