Nitro motors ZTR Series, Manual

Page 1: ......

Page 2: ...nce and troubleshooting of ATV It will help you familiarize yourself with all the necessary skills so that you will bring your vehicle into full best play with minimized trouble for a long service lif...

Page 3: ...Installation Guide The Standard distance between front frame and ground is 125mm...

Page 4: ...The height of chassis is adjustable Warning the screw of bearing joint must be tighten tighten the screws can t less than 15mm...

Page 5: ...Camber adjustment method Front wheel camber standards values is 1...

Page 6: ...Front toe adjustment method Front wheel toe Standard value is 4MM A 4MM B...

Page 7: ...Push the front frame to reach the lowest position adjust the limit screw beside right front shock absorption Make sure the minimum distance between tie rod of steering linkages and frame is 10mm...

Page 8: ...CH 8 REAR HYDRAULIC DISC BRAKE 21 FUEL AND FUEL TANK 9 CHECK OF BRAKE SYSTEM 22 LEFT HANDLEBAR CONTROLS 10 BRAKELIQUID 22 SAFETY SWITCH 10 EXHAUST MUFFLER 23 SPEED LIMITING DEVICE 11 BATTERY 24 ENGINE...

Page 9: ...erate this vehicle while under the influence of alcohol or drags That can impair judgment and result Keep a safe distance between your vehicle and other vehicle Do not allow your child to ride without...

Page 10: ...bey all national and local equipment regulations ACCESSORIES Genuine accessories by our Co have been specifically designed and tested on the atv Because our Company won t test accessories manufactured...

Page 11: ...l base 1670mm Idle speed 1600 100 r min Dry weight 245kg Start mode Electric Max speed 80km h Clutch Oil dipped in pieces Front brake type Disc brake Spark plug type D8TC Rear brake type Disc brake En...

Page 12: ...4 DESCRIPTION Speed meter Turning light Horn Fuel light Starter Choker rod Steering wheel Head light Flameout...

Page 13: ...5 shock absorber Safety belt Rearview mirror Headlight Turning light Front wheel Rear wheel...

Page 14: ...6 Rearview mirror Steering wheel Taillight Muffler...

Page 15: ...code of your ATV in blank below They will help order spare parts and find out the vehicle once stolen 1 VIN 2 ENGINE CODE VIN Engine code NOTES 1 The VIN is stamped on the rear fork 2 The engine code...

Page 16: ...8 IGNITION SWITCH The ignition switch is situated is situated on the front right of the vehicle body...

Page 17: ...mely flammable and is explosive under certain conditions Refuel in a well ventilated area with the engine stopped Do not smoke or sparks in the area where gasoline is stored or where the fuel tank is...

Page 18: ...10 STEERING WHEEL CONTROLS Emergency Switch The switch is set in middle position to stop the engine Starter button Press the button with the vehicle in braking to start up the engine...

Page 19: ...15W 40 SE class before being been delivered and the lubricant is only suitable at a temperature range from 40 C to 10 C If other motor oil is to be used instead the alternative must be technically eq...

Page 20: ...on See Yom dealer for change of damaged tires or punctured inner babes WARNING Do not attempt to patch a damaged tire or inner tire otherwise wheel balance and tire reliability may be impaired Imprope...

Page 21: ...t free play 4 Tires check condition and pressure 5 Throttle operation check for smooth opening and full closing in all steering positions check for throttle grip free play and throttle cable in lubric...

Page 22: ...efore riding the vehicle make sure that the engine is well warmed up CAUTION Opening or closing the throttle fully and rapidly may make the vehicles sudden moving forwards resulting in out of control...

Page 23: ...cle out of control 3 Open the throttle gradually so the vehicle moves forward 4 To speed down the vehicle reduce the throttle while carry out braking Coordinate the throttle with brakes for smooth dec...

Page 24: ...n the upper and lower level marks on the dipstick 1 Start the engine and let it idle for a few minutes 2 Stop the engine and put the vehicle on a level ground 3 After a few minutes remove the oil fill...

Page 25: ...ug cap from the spark plug 2 Clean any dirt from around the spark plug Remove the spark plug using the plug wrench containing in the tool kit 3 Inspect the electrodes and center porcelain for deposits...

Page 26: ...rwise a fire or explosion could result 4 Soak it in gasoline engine oil Class 15W 40QE until saturated and then squeeze out the excess oil 5 Clean the inside and outside of the air cleaner housing 6 I...

Page 27: ...hometer to the engine a remote con trolled one can be used Turn the throttle stop screw clockwise in the direction of the arrowhead A will increase idle speed while will decrease it running counterclo...

Page 28: ...s a precision apparatus don t disassemble it without the professional knowledge WARNING The balance pipe of carburetor should be often checked to make sure there is no dust or other impurity inside it...

Page 29: ...der disc brake The front and rear hydraulic disc brake are controlled by brake switch synchronously NOTES Make sure the curved slot in the adjusting nut is seated on the brake ann pin after making fin...

Page 30: ...d must not be beyond the limit specified in the manual If the hydraulic disc brake system needs to be maintained or repaired conduct the problem by your dealer only If you feel soft when operating the...

Page 31: ...tem is non petroleum brake oil No 4604 Never mix with other oil sue has silicon oil or serious damage to brake system may occur CAUTION It is forbidden to use the used liquid or the liquid placed in t...

Page 32: ...e UPPER level mark and the LOWER level mark If battery electrolyte level is below the LOWER level mark add distilled water to the UPPER level mark CAUTION Before handing the vehicle over for long term...

Page 33: ...ctive clothing and a face shield If electrolyte gets in your skin flush with water If electrolyte gets in your eyes flush with for at least 15 minutes and call a physician immediately Electrolyte is p...

Page 34: ...some trouble see your dealer for help CAUTION Do not dismantle or maintain the vehicle without the professional knowledge CLEANING Clean your vehicle regularly to protect the surface finish and inspec...

Page 35: ...ehicle is subjected to long term storage so as to reduce the bad influence on its performance Before the storage make necessary maintenance to ensure the vehicle high performance after storage STORAGE...

Page 36: ...e procedures are just opposite During the operations above the ignition switch must be turn off 6 Seal the muffler outlet with plastics cloth to protect the former from moisture 7 Cover the vehicle do...

Page 37: ...hicle in sound condition Riding under unusually dusty or wet conditions service of the vehicle should be made more often than the specified in the schedule Maintenance work should be performed by prop...

Page 38: ...parameters 1 Min steady rotary speed without load 1400 1 10 r min 2 Min fuel consumption 354 g Kw h 2 Main structure parameters 1 dia of cylinder bore 69 0 mm 2 stroke 65 0mm 3 displacement 243 1mL 4...

Page 39: ...cal starting 6 spark plug model D8TC 7 gear ratio the first gear ratio 2 909 the second gear ratio 1 867 the third gear ratio 1 389 the fourth gear ratio 1 000 traverse gear 2 652 8 Fuel and lubricati...

Page 40: ...ghten the idle adjusting blot first then return 1 8 5 circle 3 Adjust the throttle stop screw until the engine speed reach to the define rpm The engine is easy to fire out if the rpm is too low 4 Turn...

Page 41: ...ilter core if the material of filter core is paper it only needs to clean with gasoline and dry it 6 Check and adjust all fasten bolts whether is loose termly 7 Method of adding Cooling fluid open wat...

Page 42: ...pluged Dredge up the fuel pipes there is fuel in cylider release the fuel in cylinder air filter is pluged clean air cleaner No fuel mixture in cylinder intake system is leakage Tighten the bolts whic...

Page 43: ...lean the carbon fuel mixture is too thick or thin Adjust carburetor Others Incorrect fuel change fuel 2 Poor idle speed Problem Cause Correction No idle speed Improper adjustment of carburetor Readjus...

Page 44: ...k plug electrodes Clean the carbon depositing 4 The engine is overheating Problem Cause Correction Poor radiating condition Cooling system malfunction refer to chapter 5 Repair or change components Ru...

Page 45: ...ubricating oil 5 The engine stops automatically Problem Cause Correction Fuel system failure The fuel has run out of Refill fuel There is no output fuel Oil way plugged Carburetor plugged Electrics In...

Page 46: ...7 Gear shifting failure Problem Cause Correction No gear shifting Poking fork broken or distortion replace porking fork Poking fork pothook or gearshift shaft assembly broken or distorted Replace Gea...

Page 47: ...damaged 2 Radiator cover is damaged main valve or negative pressure valve is not sensitive 3 Radiator or radiating fin is pluged 4 The cooling fluid in radiator is not enough the installation position...

Page 48: ...he joints between water pump cover and water pump body 3 Water pipe is damaged 4 Cylinder head sealing gasket is damaged Open the water tank cover properly open throttle it shows cylinder head sealing...

Page 49: ...41 Circuit diagram...

Page 50: ...42...