33
at every gear and avoid the engine runs in a same gear ratio for a long time.
(3)
Change the engine oil, clean filter, check and adjust valve clearance, clutch stroke per 500 kilometers.
6
.
Daily maintenance
:
(1)
Change the engine oil per 2000 kilometers after the running-‐in period. You can also replace the engine oil in advance if it
has deteriorated in quality
。
(2)
Check the engine oil before daily running. If the oil is below the lower scale of oil dipstick, refill the oil to the upper scale.
(3)
Open water tank cover to check if the cooling fluid is enough before daily running, add enough cooling fluid if it is not lack.
(4)
Normally, the valve clearance is adjusted to standard value. It can adjust the valve clearance in 0.04mm to 0.06mm if the
cylinder head has noise.
(5)
Clean carburetor termly, check and adjust it if it is necessary.
Air cleaner should be checked and cleaned termly: clean the filter core with gasoline and dry it if its material is sponge, then
smear a little oil on filter core; if the material of filter core is paper, it only needs to clean with gasoline and dry it.
(6)
Check and adjust all fasten bolts whether is loose termly.
7
.
Method of adding Cooling fluid: open water tank cover first adds cooling fluid in it till the water tank is full. Then start
engine, slowly open and close the throttle again and again till eliminate out the air in water pipe and water jacket. Continue to
add cooling fluid to full and cover the water tank cover.
8
.
Method of change cooling fluid: on the condition of stop engine, take out the plug which in the bottom of water tank, and
let out the cooling fluid ; disassemble the intake pipe od water pump, and let out the cooling fluid in water pipe and water
jacket; Assembly the plug and intake pipe, and add cooling fluid according to step 8.
9
.
Waster tank cover: Don’t open the water tank cover or repair water passages after the engine run at full load to protect
user from burning.
10
.
Maintenance note: please let out the cooling fluid if it needs to loose cylinder nuts in maintenace to avoid the cooling
fluid flow into crankcas. When add cooling fluid renewedly, it must eliminate air from cooling fluid at idling speed to
Summary of Contents for ZTR Series
Page 1: ......
Page 3: ...Installation Guide The Standard distance between front frame and ground is 125mm...
Page 5: ...Camber adjustment method Front wheel camber standards values is 1...
Page 6: ...Front toe adjustment method Front wheel toe Standard value is 4MM A 4MM B...
Page 13: ...5 shock absorber Safety belt Rearview mirror Headlight Turning light Front wheel Rear wheel...
Page 14: ...6 Rearview mirror Steering wheel Taillight Muffler...
Page 49: ...41 Circuit diagram...
Page 50: ...42...