Nitto Kohki DCC010X-AX, Instruction Manual

Page 1: ...ice Manufactured by NITTO KOHKI CO LTD 9 4 Nakaikegami 2 chome Ohta ku Tokyo 146 8555 Japan Tel 81 3 3755 1111 Fax 81 3 3753 8791 Original Instructions TV07783 1 06 2017 Indoor Use Only For Both Hand...

Page 2: ...Fastening NG buzzer sound No 9 FSTN NG BZ 30 Refastening prohibited timer No 10 REFSTN T 30 Count function No 11 COUNT FNC 31 Workpiece signal No 12 WORK SNSR 31 Count number No 13 COUNT 31 Workpiece...

Page 3: ...in the torque or speed z z Do not apply a shock such as dropping or excessive load to the button switch or signal terminal block Doing so could cause a failure z z Do not apply refastening to a screw...

Page 4: ...sing both SI units and the imperial measurement method yards pounds Numeric values outside the are the value in SI units while those inside the are the imperial measurement value Notation Example Leng...

Page 5: ...friendly brushless motor mounting z z Secure and safe low voltage drive z z Bit grounding function z z ESD protection antistatic performance z z Screw fastening count z z Measurement of screw fastenin...

Page 6: ...tric screwdriver DLV04C10L AY DLV10C10L AY Controller DCC0101X AZ Package content and accessories Quantity Quantity Package content and accessories Quantity Electric screwdriver main unit 1 1 Controll...

Page 7: ...ntroller 7 Changeover Switch Switches between forward rotation neutral and reverse rotation 8 LED display Displays the electric screwdriver status 9 Serial No LED display WARNING z z Do not look at th...

Page 8: ...ment in progress 4 CH 1 LED CH 2 LED CH 3 LED CH 4 LED Red lighted When the respective operations channels are selected 5 WORK RESET button If pressed for 1 second during screw fastening mode the coun...

Page 9: ...r cord Input the rated voltage e Power switch When in use set to the ON I side CAUTION z z Do not apply a shock such as dropping or excessive load to the SETTING dial or signal terminal block Doing so...

Page 10: ...rews mm in for reference Machine screw 1 2 to 3 0 0 05 to 0 12 1 8 to 4 0 0 07 to 0 16 Tapping screw 1 1 to 2 5 0 04 to 0 1 1 6 to 3 5 0 06 to 0 14 Suitable Bit Shape NK35 HEX 6 35 mm 0 25 Mounted Mot...

Page 11: ...200mA ESD Protection antistatic performance 3 Yes Conformance with International Electrostatics Standards IEC61340 5 1 Power Consumption W When on standby 20 During electric screwdriver rotation rate...

Page 12: ...set in fatigue cracks deformation in the internal rubber joint washer z z If storing the joint without using it loosen the hexagon socket head bolt If stored with torque applied it could cause deform...

Page 13: ...temperature of the tool mechanical loss and grease conditions It could vary depending on differences in the tool itself z z When the speed is changed the motor sound changes This is not an error 0 05...

Page 14: ...lso use bits available on the market with the specifications below 23 0 9 9 0 35 6 35 0 25 CAUTION z z If the screws and bits do not match it could lead to wear on the bits and scratches on the screw...

Page 15: ...or the outward appearance drawing see p 56 and for the external startup control method see p 45 CAUTION z z The coupling mounting is left hand thread To prevent it from becoming loose during use make...

Page 16: ...is mounted mount the adsorption coupling DLW9014 Adsorption coupling Bit 3 Mount the vacuum pickup Adjust the tube fitter orientation and tighten the set screws in 2 places A A Vacuum pickup Tube fitt...

Page 17: ...screws in 2 places For each dimension see p 55 Fixing hole A A Vacuum pickup Tube fitter Set screw Packing WARNING z z If mounting on an automatic screw fastening machine with a flanged coupling moun...

Page 18: ...16 EN Commercially available fixing tool mounting position 33DIA 1 3 40DIA 1 57 Fixing position of fixing jig Preparation...

Page 19: ...iver is connected to the ground via a 1M safety resistor inside the controller Also when the tool is used for a long time the rotation part of the electric screwdriver becomes worn and the ability to...

Page 20: ...while the tool is rotating Doing so could cause a failure z z When the tool is not used set the switch to neutral position z z Do not apply a shock such as dropping or excessive load to the changeover...

Page 21: ...r animals CAUTION z z Make sure to properly press the lever switch Use the lever switch to start the electric screwdriver 1 Slide the changeover switch to the rotating direction 2 Press the lever swit...

Page 22: ...becomes torque up status the electric screwdriver arrives at the set torque and stops automatically C UP F NG LED lights up in blue count up buzzer sounds and COUNT LED screw fastening count decrease...

Page 23: ...In screw fastening mode press and hold the MANUAL button Manual mode is activated and the MANUAL button lateral LED lights up for a 1 second interval 2 Select and determine the channel to be activated...

Page 24: ...urn automatically Or changeover switch operation p 33 Controller button operation lock release Key lock input signal ON OFF Return automatically p 46 Manual mode Press and hold the MANUAL button Press...

Page 25: ...unt function OFF ON CH1 ON CH2 OFF CH3 OFF CH4 OFF p 31 12 WORK SNSR Workpiece signal OFF ON OFF p 31 13 COUNT Count number 1 to 99 1 p 31 14 WORK S T Workpiece setup time 0 0 to 9 9s 0 0 p 31 15 CRT...

Page 26: ...SETUP RESET 2 When initializing all channels select ALL and when initializing a specific channel select CH1 to CH4 When ALL is selected all items in all channels are returned to their initial settings...

Page 27: ...odels See 9 Using External Signals p 35 S AUTO C AUTO actions Action example when CH3 count function No 11 COUNT FNC is OFF Setting Motion S AUTO CH1 OK CH2 OK CH4 OK CH1 OK OK output at each operatio...

Page 28: ...her material quality of workpiece presence or absence of tap hole diameter rigidity fastening speed and other conditions Using an actual workpiece and screws attempt adjustment of each setting under o...

Page 29: ...Time Current Speed Current Speed For example for screw tightening to a tapped workpiece since the fastening load during screw tightening is small the relationship speed during screw seating inertial...

Page 30: ...ing timer No 7 FSTN T Fastening timer No 7 FSTN T When a HARD fastening setting is performed sets the time activated from the screw tightening startup at the speed No 5 SPEED to 0 00 to 9 99 seconds i...

Page 31: ...AS T value flashes After 4 seconds a confirmation sound buzzes and the RATE display appears Flashes 3 Input the RATE Input at 1 to 99 Initial value 50 Flashes 4 Press the SETTING dial When the RATE se...

Page 32: ...t start action z z Torque up during fastening timer No 7 FSTN T action when HARD fastening is set z z When the count function No 11 COUNT FNC is ON torque up other than screw fastening time lower limi...

Page 33: ...hes to the next operations channel OK output timing is same action as C F setting z z Operations NG cannot be judged ON z z Electric screwdriver activates only when workpiece signal has been input pre...

Page 34: ...the screw length and electric screwdriver speed vary you can update the measurement value any number of times to set the optimum value Perform measurement for the time from when the electric screwdri...

Page 35: ...G buzzer sound No 20 NG BZ You can set the OK buzzer sounds 11 types when an operation is completed and the NG buzzer sounds 10 types when an operation is not completed Count return function No 21 COU...

Page 36: ...volume is small even at MAX use the output signal C UP F NG OK NG to externally mount the lamp or buzzer CAUTION z z To be able to perform operations while confirming the action state setting the sou...

Page 37: ...ity exceeding 200mA use an external power source z z Before connecting the wire for the external signal always turn OFF the power Specifications of signal terminal block Content of signal terminal blo...

Page 38: ...ected see circuit drawing on p 40 11 Forward rotation signal Set output signal during forward rotation to ON Output 12 Reverse rotation signal Set output signal during reverse rotation to ON 13 Count...

Page 39: ...rn OFF the power CAUTION z z When mounting removing or wiring the signal terminal block be careful to avoid applying excessive force to the signal terminal block or lead wires z z Periodically check i...

Page 40: ...esult for the I O signal circuit wiring use an external power source as necessary z z Be careful about applying excess voltage or noise etc to each terminal Input circuit Input signal terminal 24 V DC...

Page 41: ...arts to be used z z For connection use thick wire as much as possible AWG20 or more is recommended z z A 2 wire sensor cannot be used A 2 wire sensor has a flow of fine current even while OFF and coul...

Page 42: ...mmon wire 24 V DC 0 V DC When a 3 wire sensor is used External wiring When switch is used External wiring Controller internal circuit Controller internal circuit Connection example of output signal 1...

Page 43: ...ation is locked Terminal No Output signal Signal timing Remarks 11 Forward rotation signal ON OFF During forward rotation reverse rotation ON 12 Reverse rotation signal 13 Count up C UP ON OFF During...

Page 44: ...man errors and improve work quality 1 Turn off the power of the controller 2 Connect wire the external signal Referring to the connection example of I O signal p 40 connect the sensor or switch and PL...

Page 45: ...alue NG occurs and an NG signal is output Set up the workpiece again or insert WORK RESET to cancel the NG If workpiece is removed after completing a series of screw fastening operations after the scr...

Page 46: ...rew fastening count setting pressing and holding the controller WORK RESET button or setting the WORK RESET input signal to ON for 1 second returns the screw fastening count of the 1 previous channel...

Page 47: ...operations channel and input signal Specified operations channel Input signal Channel A Channel B CH 1 OFF OFF CH 2 ON OFF CH 3 OFF ON CH 4 ON ON 1 Press and hold the SETTING dial The mode enters sett...

Page 48: ...screw fastening operation reset operations channel return WORK RESET with input signal is valid Terminal No Connected input signal Connection example 9 Keylock Connect the switch or PLC output input t...

Page 49: ...de there is a possibility of a connection cord disconnection or failure in the main machine etc p 48 Detection of motor startup error If a state is detected where the motor will not rotate even when t...

Page 50: ...or PLC output signal firmly set to ON Check the wiring p 35 Check the external input signal device being used Is the setting value for the workpiece setup time too long Even if the workpiece signal is...

Page 51: ...k the correlation between the output torque occurred on screws and the output torque measured using a measurement device The output torque occurred on screws and the output torque measured by the meas...

Page 52: ...set torque the inertial force of the jig might have been transmitted to screws Review the jig make it lighter make it smaller Are you performing an refastening or tightening of short head length scre...

Page 53: ...capacity is not sufficient use a separate external power source Buzzer sound is small Is the buzzer sound setting too small Set the buzzer sound volume No 22 BZ VOLUME larger If the sound is still to...

Page 54: ...it z z Check if the power plug has dust or metallic material adhering to it If attached disconnect the power plug and use a dry cloth to remove it z z Check that the power plug is property inserted in...

Page 55: ...roduct name model Appearance Specification etc Power cord DLW9220 Grounded 3 prong power cord set North America Power cord DLW9240 Grounded 3 prong power cord set Europe Power cord DLW9250 Grounded 3...

Page 56: ...h flanged coupling DLW9015 z z Attached sleeve DLS4225 DLS4227 Flanged coupling DLW9015 For automatic screw fastening machine mounting Sleeve DLS4000 series Sleeve for screw adsorption z z Mount at th...

Page 57: ...vacuum pickup for hand held DLP6640 is mounted 33DIA 1 3 28 1 1 58 2 2 29 6DIA 0 24 Adjust in accordance with the screw or bit When vacuum pickup for automatic machine DLP6650 is mounted 8 x 5 5DIA 8...

Page 58: ...upling is mounted 8 x 5 5DIA 8 x 0 22 62DIA 2 44 4 0 16 35 1 38 53 2 09 14 5 0 57 33DIA 1 3 R0 8 0 03 Equal distribution When a 75mm bit is mounted DCC0101X AZ 120 4 72 77 3 03 13 0 51 170 6 69 58 2 2...

Page 59: ...T U Correct Timer Upper Screw fastening time upper limit value Screw fastening NG count not performed for screw tightening longer than the setting value p 32 DIS Disable Setting value when CRT T U scr...

Page 60: ...alization p 34 SOFT SOFT fastening mode p 26 SOFT START Soft start level Function for slowly raising the speed after the rotation start time p 28 SPEED Speed free speed Setting speed for electric scre...

Page 61: ...k External startup control function Function using input signal for forward rotation or reverse rotation startup of electric screwdriver F F NG Fastening NG Screw fastening NG when torque up is not pe...

Page 62: ...nals to transmit signals while performing electrical insulation PNP output signal Output signal method for type connecting the load between power supply 0 V and transistor output R Receptacle Connecto...

Page 63: ...Setting speed for forward rotation free speed T Torque Checker Torque measuring instrument Torque up Reaches the set torque and automatically stops V Vacuum pickup DLP6640 6650 Attachment for adsorpt...

Page 64: ...ED 6 OK output timing 33 Operation mode 22 Operations channel switching method 25 Operations NG buzzer sound 33 Operations OK buzzer sound 33 Output torque 11 21 P Power cord 17 Power switch 7 R Recep...

Page 65: ...SPEED SOFT 600 to 1000min 1 HARD 100 to 1000min 1 6 SOFT START Lv1 to 9 7 FSTN T 0 00 to 9 99s 8 COUNT UP BZ OFF 1 to 10 9 FSTN NG BZ OFF 1 to 10 10 REFSTN T 0 0 to 9 9s 11 COUNT FNC OFF ON 12 WORK SN...