Noblelift AWPS23.56, Operation And Safety Manual

Page 1: ...before using this manual And the various warning label attached Attention preservation for future use Operation and Safety Manual AWPS23 56 AWPS46 79 AWPS46 96 Electric scissor lifts Zhejiang Noblelif...

Page 2: ...TATIONS 22 3 4 CONTROLS AND INDICATORS 22 3 5 SIGNS 27 4 MACHINE OPERATION 31 4 1 DESCRIPTION 31 4 2 OPERATION 31 4 3 RAISING AND LOWERING 31 4 4 STEERING 34 4 5 DRIVING 34 4 6 PARKING AND STOWING 35...

Page 3: ...ing procedures essential for the safe and proper machine operation for its intended purpose All of the information reported herein is based on data available at the moment of printing Our products are...

Page 4: ...FETY OR PROTECTION OF PROPERTY DIRECTLY OR INDIRECTLY RELATED INFORMATION OR COMPANY POLICY THE ELECTRIC PALLET TRUCK CANNOT BE USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES THIS PRODUCT MUST COMPLY WITH...

Page 5: ...using the information provided in this manual and the Service and Maintenance Manual must also be established by a qualified person and must be followed to ensure that the machine is safe to operate...

Page 6: ...determined by NOBLIFT All operating personnel must be familiar with the emergency controls and emergency operation of the machine as specified in this manual Read understand and obey all applicable e...

Page 7: ...nd inspection requirements as specified in the machine s Service and Maintenance Manual Ensure all safety devices are operating properly Modification of these devices is a safety violation MODIFICATIO...

Page 8: ...e platform work area Do not assist a stuck or disabled machine by pushing or pulling except by pulling at the chassis tie down lugs The extension of the platform only in the lowest position to extend...

Page 9: ...ng or leaving platform Ensure that the scissor arm assembly is fully lowered Face the machine when entering or leaving the platform Always maintain three point contact with the machine using two hands...

Page 10: ...e rated for the voltage of the line being guarded These barriers shall not be part of or attached to the machine The minimum approach distance shall be reduced to a distance within the designed workin...

Page 11: ...machine to any adjacent structure Never attach wire cable or any similar items to platform Do not cover the platform sides or carry large surface area items in the platform when operating outdoors The...

Page 12: ...m striking or interfering with operating controls and persons in the platform Ensure that operators of other overhead and floor level machines are aware of the aerial work platform s presence Disconne...

Page 13: ...from all hydraulic circuits before loosening or removing hydraulic components Always disconnect batteries when servicing electrical components or when performing welding on the machine Shut down the...

Page 14: ...D SEEK MEDICAL ATTENTION Charge batteries only in a well ventilated area Avoid overfilling the battery fluid level Add distilled water to batteries only after the batteries are fully charged 2 USER RE...

Page 15: ...Operator Responsibility The operator must be instructed that he she has the responsibility and authority to shut down the machine in case of a malfunction or other unsafe condition of either the machi...

Page 16: ...nician Recommended Service and Maintenance Manual and applicable inspection form Preventative Maintenance At intervals as specified in the Service and Maintenance Manual Owner Dealer or User Qualified...

Page 17: ...tion Check as follows 1 From the ground control console with no load in the platform a Check that all guards protecting the function control switches and controllers are in place b Operate all functio...

Page 18: ...rom top checking each item in sequence for the conditions listed in the following checklist TO AVOID POSSIBLE INJURY BE SURE MACHINE POWER IS OFF DURING WALK AROUND INSPECTION Model Tilt Setting front...

Page 19: ...te 4 Wheels and Tires Properly secured no missing lug nuts Refer to Section 6 Tires and Wheels Inspect wheels for damage and corrosion 5 Pothole Protection System See Note 6 Battery Compartment Proper...

Page 20: ...d in this section are the operating characteristics and limitations and functions and purposes of controls and indicators It is important that the user read and understand the proper procedures before...

Page 21: ...afety equipment 5 Sufficient knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunction 6 The safest means to operate near overhead obstructions other mov...

Page 22: ...above horizontal with or without any load in platform is based on the following criteria 1 Machine is positioned on a smooth firm and level surface 2 Load is within manufacturer s rated capacity 3 Al...

Page 23: ...A three position key operated power select switch supplies operating power to the platform or ground controls as selected When positioned to platform the switch provides power to the emergency stop sw...

Page 24: ...switch provides power to the emergency stop switch at the platform controls When positioned to ground the switch provides power to the ground control The ground control emergency stop switch provides...

Page 25: ...teer drive After selecting one of the function control this switch to use the machine 3 Lift Drive Select This toggle switch is used to select either drive or lift 4 LED indicator light when the machi...

Page 26: ...is allowable for the machine and the platform is elevated DO NOT LOWER WITHOUT COMPLETELY RETRACTING THE PLATFORM EXTENSION DO NOT OPERATE MACHINE IF HIGH DRIVE SPEED OPERATES WHEN PLATFORM IS RAISED...

Page 27: ...witch A two position red mushroom shaped emergency stop switch functions to provide power to the platform control station and also to turn off power to the platform function controls in the event of a...

Page 28: ...nce Figure 3 5 Warning signs and meaning Maximum wind speed is zero The maximum allowed speed The maximum allowed hand operating force Squeeze collision risk Safety belt fixed point Breaking pressure...

Page 29: ...29 Figure 3 6 The position of the label...

Page 30: ...30 Figure 3 6 The position of the label legend...

Page 31: ...an emergency to lower the platform to the ground should the operator in the platform be unable to do so NOTE All platform extension capacities are 250 lb 120 kg 4 2 OPERATION Platform Ground Select Sw...

Page 32: ...tion is achieved or until platform is fully lowered If operating from the platform controls select lift function squeeze the red trigger switch and push the controller forward down and hold until desi...

Page 33: ...f the machine is up and locked in position Platform control box should be removed and placed on the platform with rails folded down 1 To fold down the rails remove the 4 bail pins at the two front cor...

Page 34: ...selector switch at ground control station to Platform 2 Position emergency stop switch at platform control station to On position 3 Select Drive on the drive lift select switch 4 Squeeze controller j...

Page 35: ...ary cover the instruction placards caution and warning decals so that they will be protected from hostile environment 5 Chock at least two wheels when parking the machine for an extended period of tim...

Page 36: ...The battery charger receptacle is located at the right rear of the machine near the ground control panel 1 Connect the charger to a grounded outlet 2 On the Battery Charger the charger will automatica...

Page 37: ...s than 0 5 VDC Check the battery pack and connections 3 Charge time out Indicates the batteries did not charge in the allowed time This could occur if the batteries are a larger capacity than the algo...

Page 38: ...eck There are two tie down lift lugs located at the rear of the machine for lifting and tieing down There is a single tie down lug at the front of the machine This lug is designed for tieing down only...

Page 39: ...ition the keyswitch to ground mode 3 The brake release cable hangs on a hook in the battery compartment on the opposite side of the ground control panel 4 Locate brake release plug near the analyzer p...

Page 40: ...he controls on this panel provide the means for overriding the platform controls and for controlling the platform lift up and down functions from the ground Place the power select switch in the ground...

Page 41: ...machine from either the platform or the ground until the operator and all personnel are safely moved to a secure location Only then should an attempt be made to free the platform using any necessary e...

Page 42: ...Figure 4 1 2 2 2 Maximum Platform Height 18 4 ft 5 6 m 26 ft 7 9 m 31 5 ft 95 m Maximum Tire Load 1365 lb 620 kg 2070 lb 939 kg 2070 lb 939 kg Ground Bearing Pressure 109 psi 7 7 kg cm2 87 psi 6 1 kg...

Page 43: ...9 6 4 1 9 Rail Height From platform floor 3 25 1 3 25 1 3 25 1 Overall Machine Width 2 5 0 76 3 8 1 2 3 8 1 2 Overall Machine Length Deck Retracted 6 2 1 9 8 2 2 5 8 2 2 5 Overall Machine Length Deck...

Page 44: ...44...

Page 45: ...Size 323mm x 100mm 406 mm x 125 mm Max Tire Load 2500 lbs 1134 kg 4000 lbs 1814 kg Wheel Bolt Torque 142 163 Nm 6 3 CRITICAL STABILITY WEIGHTS DO NOT REPLACE ITEMS CRITICAL TO STABILITY SUCH AS BATTE...

Page 46: ...e oil can be hydraulic oil ISO VG32 its viscosity should be 30cSt at 400 C 6 4 OPERATOR MAINTENANCE 1 Hydraulic Oil 2 Lower Slide Pads 3 Upper Slide Pads Figure 6 3 Lubrication Diagram Oil Check Proce...

Page 47: ...bout 2 3 meters or so continue refueling Oil capacity can see table 6 5 capacity 6 With the plug removed the oil level should be completely full at the top of the fill port with scissor arms resting o...

Page 48: ...on both sides of the machine Refer to Figure 6 3 Upper Slide Pad Channel NOTE Recommended lubricating intervals are based on machine operations under normal conditions For machines used in multi shif...

Page 49: ...ts by hand to prevent cross threading DO NOT use a lubricant on threads or nuts 2 Tighten nuts in the following sequence 3 The tightening of the nuts should be done in stages Following the recommended...

Page 50: ...4 Block circle 2 16 9000001365 Sealing ring60 49X4 2 1 17 9000001366 O Shaped ring 34 59X2 62 1 18 9000001367 Block circle 1 19 9000002219 O Shaped ring 2 pump 20 9000002236 O Shaped ring 1 21 9000002...

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Page 53: ...AWPS BPT 001 Parts Components Manual AWPS23 56 AWPS46 79 AWPS46 96 Electric scissor lifts Zhejiang Noblelift Equipment Joint Stock Co Ltd...

Page 54: ...WPS2356 16 Figure 3 2 Parts and componnents of chassis AWPS4679 AWPS4696 19 Figure 3 3 Side supporting device AWPS2356 22 Figure 3 4 Side supporting device AWPS4679 AWPS4696 24 Figure 4 Steering cylin...

Page 55: ...2 Figure 1 1 Parts and components of platform AWPS2356...

Page 56: ...eft fence welding 1 15 9000001735 Right fence welding 1 16 0000023665 Hex head bolt 4 17 9000001743 Extension rod 2 18 0090000128 Core pulling rivet 30 19 9000001747 Upper hanging plate 1 20 900000174...

Page 57: ...4 36 0000023794 Hex head bolt 4 37 9000001461 U shaped block 2 38 9000001721 Extended platform welding 1 39 9000001901 Door lock 1 40 0090000163 Screw 2 41 9000001902 Tongue bars 1...

Page 58: ...5 Figure 1 2 Parts and components of platform AWPS2356 G...

Page 59: ...0128 Core pulling rivet 28 5 9000001459 Spring hinge 2 6 9000001747 Upper hanging plate 1 7 9000001749 Lower hanging plate 1 8 0000023870 Hex head bolt 2 9 9000001813 Upper axis slider 2 10 0000024097...

Page 60: ...7 Figure 1 3 Parts and components of platform AWPS4679 AWPS4696...

Page 61: ...Upper fence welding 2 15 9000001444 Components of wire sleeve 6 16 9000001412 Upper front fence welding 1 17 9000001447 Doorframe column welding 2 18 9000001448 Square tube 4 19 9000001451 Square tub...

Page 62: ...00001379 Platform welding 1 37 9000001389 Extended platform welding 1 38 0000023794 Hex head bolt 4 39 9000001461 U shaped block 2 40 9000001901 Door lock 1 41 0090000163 Screw 2 42 9000001464 Tongue...

Page 63: ...10 Figure 1 4 Parts and components of platform AWPS4679 G AWPS4696 G...

Page 64: ...Rubber sleeve 2 10 9000001444 Components of wire sleeve 6 11 9000001447 Doorframe column welding 2 12 9000001448 Square tube 4 13 9000001451 Square tube 2 14 9000001458 Hanging plate 1 15 0090000128 C...

Page 65: ...12 Figure 2 1 Parts and components of platform AWPS2356...

Page 66: ...01533 Compound sleeve 4 10 0000027006 Compound sleeve 28 11 9000001812 Supporting plate 1 12 9000001811 Cable fixing plate 1 13 0090000004 Hex head bolt 17 14 0000024003 Locking nut 17 15 9000001549 B...

Page 67: ...14 Figure 2 2 Parts and components of scissors AWPS4679 AWPS4696...

Page 68: ...1 12 9000001545 Cable fixing plate 2 13 0000025002 Gasket 4 14 0090000133 Cotter pin 4 15 0000023658 Hex head bolt 5 16 9000001535 Retaining pin 1 17 0000023005 Locking nut 34 18 9000001534 Top wheel...

Page 69: ...16 Figure 3 1 Parts and components of chassis AWPS2356...

Page 70: ...retainer ring 4 13 9000001589 Thrust washer 2 14 9000001590 Composite sleeve 4 15 9000001859 Driving wheel frame 2 16 9000001591 Gasket 2 17 0000026069 Spring washer 2 18 9000001157 traction motor 2 1...

Page 71: ...18 34 0090000134 Nut 2...

Page 72: ...19 Figure 3 2 Parts and components of chassis AWPS4679 AWPS4696...

Page 73: ...1686 Steering cylinder 1 See Figure 6 14 9000001600 Steering connecting rod pin 4 15 9000001599 Steering connecting rod 2 16 0000026079 Open retainer ring 9 4 17 9000001589 Thrust washer 2 18 90000015...

Page 74: ...ead bolt 4 40 9000001617 Connecting plate 1 41 0000024045 Locking nut 4 42 9000001626 Drive axle cover 2 43 9000001627 Drive axle cover 2 44 9000001625 Drive axle connecting shaft 1 45 9000001535 Reta...

Page 75: ...22 Figure 3 3 Side supporting device AWPS2356...

Page 76: ...001526 Spring 2 7 9000001525 Steering rod 2 8 9000001527 Top sleeve 2 9 9000001860 Side supporting plate welding 2 10 9000001613 Pin roll of supporting plate 4 11 0000026013 Spring washer 12 12 900000...

Page 77: ...24 Figure 3 4 Side supporting device AWPS4679 AWPS4696...

Page 78: ...teering rod 2 8 9000001527 Top sleeve 2 9 9000001608 Side supporting plate welding 2 10 9000001613 Pin roll of supporting plate 4 11 0000026013 Spring washer 12 12 9000001615 Swing block 2 13 90000016...

Page 79: ...26 Figure 4 Steering cylinder...

Page 80: ...l ring for rod 2 5 9000001361 Dust proof ring 2 6 9000001365 Seal ring for hole 1 7 9000001688 Stopping tube 2 AWPS4679 9000001874 AWPS2356 8 9000001367 Retainer ring for shaft 1 9 9000001673 Oil tube...

Page 81: ...28 Figure 5 1 Lifting cylinder AWPS2356...

Page 82: ...Piston 1 10 0090000110 Hexagon nut 1 11 9000001372 Piston support ring 2 12 9000001373 Seal ring for hole 1 13 9000001867 Cylinder body 1 14 0090000155 Elastic cylindrical pin 1 15 9000001681 Spring...

Page 83: ...30 Figure 5 2 Lifting cylinder AWPS4679 AWPS4696...

Page 84: ...0000149 Hexagon nut 1 11 9000001359 Piston support ring 2 12 9000001360 Seal ring for hole 1 13 9000001661 Cylinder body 1 14 0090000155 Elastic cylindrical pin 1 15 9000001681 Spring 1 16 0000027006...

Page 85: ...32 Figure 6 Parts and components of pump station...

Page 86: ...ling plug 1 101B 9000002228 Bolt 4 101C 9000002229 Magnet 1 102A 9000002230 Motor 1 AWPS4696 9000002230 AWPS4679 9000002231 AWPS2356 102B 9000002232 Bolt 2 102C 9000002233 Motor 1 102D 9000002234 Bolt...

Page 87: ...ox 1 106A 9000002251 Seal ring 1 106B 9000002252 Seal ring 1 106C 9000002253 Bolt 1 106D 9000002254 Sleeve 1 106E 9000002255 Spring pin 1 106F 9000002256 Seal ring 1 106G 9000002257 Locking tab 1 106H...

Page 88: ...35 Figure 7 1 Electrical parts AWPS2356...

Page 89: ...01846 ACCESS Controller 1 12 0000023688 Screw 2 13 9000001856 Safety limit switch 2 14 9000001638 Switch holder 2 15 1000434015 Horn 1 16 0090000241 Screw 2 17 0000023020 Screw 2 18 9000002340 Weighin...

Page 90: ...37 30 0000024045 Locking nut 2 31 0090000241 Screw 2 32 9000002342 Limit switch 1...

Page 91: ...38 Figure 7 2 Electrical parts AWPS4679 AWPS4696...

Page 92: ...crew 2 12 0000023042 Screw 1 13 0000023055 Flat washer 1 14 3002434013 Reversing buzzer 1 15 9000001651 chassis electrical operation box 1 16 0000025010 Spring washer 3 17 0000023055 Flat washer 3 18...

Page 93: ...9000001638 Switch seat 2 37 0000023090 Screw 4 38 0000023055 Flat washer 4 39 0000024045 Nut 4 40 0090000241 Screw 4 41 9000001649 Fixed board 1 42 0000023041 Pan head screw 2 43 0000024004 Locking n...

Page 94: ...41 Figure 7 3 Platform electrical box AWPS2356...

Page 95: ...Welding of hanging plat 1 4 9000001432 Button switch 2 5 9000001431 Button switch 1 6 9000001752 platform electrical box 1 7 0000023071 Pan head screw 4 8 9000001761 JIM display board 1 9 9000001429 O...

Page 96: ...43 Figure 7 4 Platform electrical box AWPS4679 AWPS4696...

Page 97: ...f the front box 1 9 9000001432 Button switch 1 10 9000001430 Metal lamp 2 11 9000000760 Instrument 1 12 9000001431 Button switch 1 13 9000001435 Buzzer 1 14 9000001429 Operation lever 1 15 9000001420...

Page 98: ...Part Number Name Quantity Remarks 1 9000001651 chassis electrical operation box 1 2 9000001660 Rear cover plate 1 3 0090000041 Screw 4 4 9000001430 Metal lamp 1 5 9000001430 Metal lamp 1 6 1070334006...

Page 99: ...46 Figure 7 6 Components of aluminium plate...

Page 100: ...000025015 Elastic pad 2 8 0000025014 Flat pad 2 9 9000001605 Contactor mounting plate 1 10 0000023716 Pan head screw 4 11 2390434003 Contactor 1 12 1000434007 Fuse holder 1 13 0000025008 Flat pad 6 14...