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17 

12 

Inspect and lubricate the steering bearing if necessary 

 

 

 

 

13 

Inspect and lubricate the pivot points if necessary   

 

 

 

 

14 

Lubricate the grease nipples 

 

 

 

 

Electrical system 

15 

Inspect the electric wiring for damage 

 

 

 

 

16 

Check the electric connections and terminals 

 

 

 

 

17 

Test the Emergency switch function 

 

 

 

 

18 

Check the electric drive motor for noise and damages 

 

 

 

 

19 

Test the display 

 

 

 

 

20 

Check, if correct fuses are used 

 

 

 

 

21 

Test the warning signal 

 

 

 

 

22 

Check the contactor(s)   

 

 

 

 

23 

Check the frame leakage (insulation test) 

 

 

 

 

24 

Check function and mechanical wear of the accelerator 

 

 

 

 

25 

Check the electrical system of the drive motor 

 

 

 

 

Braking system 

26 

Check brake performance, if necessary replace the brake disc or adjust the air gap 

 

 

 

 

Battery 

27 

Check the battery voltage 

 

 

 

 

28 

Clean and grease the terminals and check for corrosion and damage 

 

 

 

 

29 

Check the battery housing for damages 

 

 

 

 

Charger 

30 

Check the main power cable for damages 

 

 

 

 

31 

Check the start-up protection during charging 

 

 

 

 

Function 

32 

Check the horn function 

     

 

33 

Check the air gap of the electromagnetic brake 

     

 

34 

Test the emergency braking 

     

 

35 

Test the reverse and regenerative braking 

     

 

36 

Test the safety (belly) button function 

     

 

37 

Check the steering function 

     

 

38 

Check the lifting and lowering function 

     

 

39 

Check the tiller arm switch function 

     

 

General 

40 

Check if all decals are legible and complete 

     

 

41 

Inspect the castors, adjust the height or replace these if worn out. 

 

   

 

42 

Carry out a test run 

     

 

 

b. Lubricating points 

Lubricate the marked points according to the maintenance checklist.   

The required grease specification is: DIN 51825, standard grease. 

 

Summary of Contents for PTE15-C

Page 1: ...E Please check the designation of your present type at the last page of this document as well as on the ID plate Keep for future reference Service Hotline 4008 836115 Version 10 2020 PTE15 C SPTE15 C...

Page 2: ...and electronics will have a negative effect on the environment or health if handled incorrectly The waste packages should be sorted and put into solid dustbins according to the materials and be colle...

Page 3: ...ning 9 b Lifting transportation 9 c Decommissioning 10 5 DAILY INSPECTION 10 6 OPERATING INSTRUCTIONS 11 a Parking 11 b Lifting 11 c Lowering 12 d Travelling 12 e Steering 13 f Braking 13 g Malfunctio...

Page 4: ...0 Lux Modification No modifications or alterations to this pallet truck which may affect for example capacity stability or safety requirements of the truck shall be made without the prior written appr...

Page 5: ...ponents 1 Safety belly button 2 Tiller 3 Finger tip control 4 Display 5 Emergency button 6 Hydraulic unit cover 7 Chassis 8 Leg 9 Load roller 10 Electric assembly 11 Apron 12 Driving unit 13 Side roll...

Page 6: ...5 b Main technical data Fig 2 Technical data...

Page 7: ...Height of tiller in drive position min max h14 mm 680 1190 680 1190 4 15 Height lowered h13 mm 80 80 4 19 Overall length l1 mm 1595 1595 4 20 Length to face of forks l2 mm 445 445 4 21 Overall width...

Page 8: ...e failsafe electromagnetic brake when it is pressed By turn this button clockwise the truck can be operated after the controller checked the functions Before operating press button on display 4 to act...

Page 9: ...evenly on the forks Use the truck with unstable unbalanced not stable load Use truck without manufacturer s written consent Lifted loads could become unstable at wind forces In the case of wind force...

Page 10: ...ruck Check if are all parts included and not damaged Make sure the tiller is assembled correctly electrical socket is connected and fixed with two plastic clamps circlip of the axle is installed Check...

Page 11: ...For final decommissioning hand the truck to a designated recycling company Oil batteries and electric components must be recycled due to legal regulations 5 DAILY INSPECTION This chapter describes pr...

Page 12: ...correct assembling Check the presence of warning stickers and signs section 2c and section 12 6 OPERATING INSTRUCTIONS BEFORE OPERATING THIS TRUCK PLEASE FOLLOW THE WARNINGS AND SAFETY INSTRUCTIONS CH...

Page 13: ...lling TRAVEL ON INCLINES ONLY WITH THE LOAD FACING UPHILL DO NOT TRAVEL ON INCLINES MORE THAN SPECIFIED WITH THE TECHNICAL DATA After starting the truck by activation from Pin code panel move the till...

Page 14: ...ectly to the opposite direction the truck brakes regenerative until it starts traveling into the opposite direction The truck brakes if the tiller is moved up or down to the braking zones B If the til...

Page 15: ...or installing changing the batteries Before finishing the maintenance work make sure that all cables are connected correctly and that there are no disturbing towards other components of the truck Tabl...

Page 16: ...itch mode c Charging Before charging ensure that you are using an appropriate charger for charging the installed battery Before using the charger please fully understand the instructions of the charge...

Page 17: ...nal spare parts Please consider that oil leakage of hydraulic fluid can cause failures and accidents It is allowed to adjust the pressure valve only from trained service technicians Check the items em...

Page 18: ...or adjust the air gap Battery 27 Check the battery voltage 28 Clean and grease the terminals and check for corrosion and damage 29 Check the battery housing for damages Charger 30 Check the main powe...

Page 19: ...5 C 0 2 L Waste material like oil used batteries or other must be probably disposed and recycled according to the national regulations and if necessary brought to a recycling company The oil level in...

Page 20: ...inder Oil leakage from air breathing Excessive quantity of oil Reduce oil quantity Truck not starts operating Battery is charging Charge the battery completely and then remove the main power plug form...

Page 21: ...20 10 WIRING CIRCUIT DIAGRAM a Electrical circuit diagram PTE15 C Electrical lifting Fig 16 Electric diagram FU 1 10A FU 01 30A...

Page 22: ...tricity meter SM DC power switch BE Accelerator FU01 30A fuse HA Horn FU1 10A fuse S1 Emergency reverse switch Et Controller S2 Lifting switch Mp Pump motor S3 Turtle speed switch Mt Traction motor S4...

Page 23: ...22 SPTE15 C Manual lifting Fig 17 Electric diagram FU1 10A FU01 30A...

Page 24: ...GB Battery SA Interlock switch SM DC power switch P Electricity meter FU01 30A fuse BE Accelerator FU1 10A fuse HA Horn Et Controller S1 Emergency reverse switch Mp Pump motor S3 Turtle speed switch M...

Page 25: ...b Hydraulic circuit Fig 18 Hydraulic circuit Lifting cylinder Lowering valve e Pressure control valve Throttle valve Hydraulic power unit Oil tank...

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