Norac John Deere 4720, Installation Manual

Page 1: ...John Deere 4720 4710 4700 Active Roll UC7 Boom Height Control System Installation Manual ...

Page 2: ...International Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...

Page 3: ...oduction 1 2 Technical Specifications 2 3 Parts Overview 3 4 Pre Installation Checklist 8 5 Hydraulic Installation 9 6 Ultrasonic Sensor Installation 15 7 Electronic Installation 21 8 System Maintenance 26 9 Software Setup 27 10 Cable Schematics 28 ...

Page 4: ...ke the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system Your input can help make us better If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact us Every effort has been made to ensure the accura...

Page 5: ...s CAN ICES 3 A NMB 3 A This Class A digital apparatus complies with Canadian ICES 003 Pursuant to EMC Directive Article 9 this product is not intended for residential use Table 1 System Specifications Supply Voltage rated 12VDC Supply Current rated 10A Hydraulic Pressure maximum 3300 psi Baud Rate 250 kbps Operating Temperature Range 0 C to 80 C ...

Page 6: ...ons norac ca for more system installation and troubleshooting info 3 Parts Overview 3 1 Electronic Installation Overview Figure 1 Electronic Installation Overview NOTE Items shown in BLUE are included in the display package and may not be exactly as shown ...

Page 7: ...WWW NORAC CA PRECISION DEFINED Page 4 Visit www solutions norac ca for more system installation and troubleshooting info 3 2 Hydraulic Plumbing Schematic Figure 2 Hydraulic Plumbing Schematic ...

Page 8: ...AIN INTERFACE JD 60 1525MM 1 C20 50140 10 CABLE INTERFACE JD 30 SERIES 1 C30 43250 07 CABLE BATTERY JD FUSED 1 E01 50000 HCM1 MODULE 1 E07 50300 ULTRASONIC MAX SENSOR 3 E11 43765 NETWORK COUPLER 8 WAY 1 E12 43764 NETWORK COUPLER 2 WAY 1 E20 43764T NETWORK COUPLER 2 WAY WITH TERMINATOR 2 H02 44863 53 HOSE ASSEMBLY 122R2 06 66 IN L 6FORX 6FORX 2 H03 44863 23 HOSE ASSEMBLY 122R2 06 32IN L 6FORX 6FORX...

Page 9: ...1 TEE ADAPTER 4FORXR 4MORT 1 F03 104586 TEE ADAPTER 6FORXR 6MORT 7 F04 105226 MALE TO FEMALE ADAPTER 4MOR 6FORX 1 F05 44917 MALE ADAPTER 6MB 6MOR MACHINED ORB 8 F06 104693 MALE ADAPTER 4MOR 4MB 1 F15 105500 SETSCREW 1 4X3 8 1 Not all fittings are used in this installation 6 M B 6 M OR X 90 SIZE IN 1 16TH S GENDER MALE OR FEMALE 90 ANGLE SWIVEL TYPE GENDER SIZE TYPE B ORB J JIC OR FLAT FACE P PIPE ...

Page 10: ...FICE INSERT 042 IN ONE WAY 1 Not all fittings are used in this installation Do not use high speed power tools drills when installing hardware The use of dielectric grease is not recommended on any NORAC electrical connections To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Permate...

Page 11: ...ed area i e no power lines etc 2 Ensure all boom fold operations are functional place a check mark in boxes below 3 Bring engine to field operational RPM and record below 4 Record the time seconds it takes for a full stroke for all boom functions To ensure repeatable measurements take the average of 3 trials 5 Not all sprayers will have the functions listed below in Figure 3 Ensure the boom has su...

Page 12: ...warranty It is recommended that a qualified technician perform the hydraulic installation 5 1 Valve Block Assembly 1 On a clean surface remove the plastic plugs from the block 2 Install the 6MB 6MOR F05 fittings into the P and T ports Tighten to 18 ft lbs 24 Nm 3 Install the 6MB 6MOR F05 fittings into the A and B ports of the first two valve stations Tighten to 18 ft lbs 24 Nm 4 Install the 047 or...

Page 13: ... M8 mounting studs into the block using a hex nut to hold the stud The manifold mounting holes are M8 1 25 x 19mm 0 75 deep If bolts are used instead of the studs ensure the bolts thread in at least 10mm 3 8 Apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation 3 Use the remaining hardware to secure the block to the sprayer 4 Cut off any excess st...

Page 14: ...k bolt and nut 3 Roll the intermediate frame where the link is still attached counter clockwise until the upper link pin can be accessed It may be helpful to use a jack or strap between the boom frame and the intermediate frame Remove the snap ring from the link pin Remove the pin and link 4 Install the cylinder H75 into the lower mount so that the cylinder ports face the front of the sprayer Ensu...

Page 15: ...t side of the intermediate frame Figure 8 Upper Pin Installation 7 Using the 3 8 drill bit M10 center the rear plate and pin on the intermediate frame Drill through the frame plate from the rear Clamp the plate in place if desired 8 After drilling through the first flange of the intermediate frame align the mounting plates and slide the drill through all 3 plates to guide and drill through the sec...

Page 16: ...ded that all sprayers with roll control add weld to the existing bracket to prevent failure Some sprayers from 2005 and newer already have gussets added at the factory Figure 11 Roll Cylinder Mount Weld Locations 11 Install the 6MB 4MOR F12 fittings into the cylinder 12 Install the 4MOR 4FORX90 F14 fitting onto the cylinder fitting at the cap end of the cylinder Figure 12 Roll Cylinder Installed w...

Page 17: ...T fitting F03 onto the ports of each tilt cylinder Reconnect the cylinder hoses and 90 degree fittings to the newly installed tees 5 Connect one end of hoses H02 to the F03 fittings on the LEFT tilt cylinder Connect the other end of hoses H02 to the NORAC valve block A and B ports 6 Connect one end of hoses H04 to the F03 fittings on the RIGHT tilt cylinder Connect the other end of hoses H04 to th...

Page 18: ...heights Figure 13 Sensor Mounting Guidelines Figure 14 Bracket Mounting Guidelines 6 2 Low Profile Bracket Mounting Guidelines 1 Minimize the distance between the bolts to prevent bending the bracket and prevent the bracket from loosening over time 2 Ensure the bracket is mounted tight against the bottom of the boom minimizing the distance between the boom structure and the angled flange A problem...

Page 19: ...t serial number on the right hand side Each sensor has a serial number stamped on the sensor housing Apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Figure 15 Sensor Serial Number Arrangement 1 The sensor bracket should be oriented forward ahead of the boom 2 Typically the best mounting location for the wing sensor brackets will be near the ...

Page 20: ...nsor brackets attach a 2 way coupler with terminator E20 to the sprayer boom The 2 way coupler with terminator is the white 2 way coupler Plug the sensor and the CANbus cable into the terminator Figure 16 Bracket Mounting Example 6 Exhaust clamps B13 can be used if mounting the sensor brackets to a portion of the boom with round tubing Figure 17 Bracket Mounted with Exhaust Clamps Figure 18 Wing B...

Page 21: ...m 2 Mount the outer wing sensor brackets as described in Section 6 3 1 step 2 3 Mount the inner wing sensor brackets onto the boom half way between the tip and center of the sprayer Figure 20 4 Mount the MAX sensors E07 into the sensor brackets Run the sensor cable through hole in the back of the bracket Ensure the cable is clear of moving parts and will not be damaged during folding 5 Connect cab...

Page 22: ...nstallation and troubleshooting info 8 At the inner sensor brackets attach a 2 way coupler with terminator E20 to the sprayer boom The 2 way coupler with terminator is the white 2 way coupler Plug the sensor and the CANbus cable into the terminator Figure 20 Inner Wing Bracket Mounting ...

Page 23: ...et on most sprayers The bracket should position the sensor approximately in the center of the sprayer forward of the boom An example of this mounting is illustrated in Figure 22 Figure 21 Bracket Mounting Example 3 Mount the ultrasonic sensor to the main lift bracket Run the sensor cable through hole and behind the bracket Figure 22 Example Mounting of the Main Lift Bracket Ensure the bracket does...

Page 24: ...ing the large plastic nut will allow the connector to be rotated Figure 23 Align Coils Figure 24 HCM1 Connections Figure 25 HCM1 Label 2 Lay the longer branch of the valve cables C10 across the coils with one 4 pin connector on the side where the temperature probe connects and two on the other Do not connect the cables at this time Output Number Normal Function 1 2 Left Up and Down 3 4 Right Up an...

Page 25: ...e connectors far enough to allow the clips to engage behind the valve connectors 5 Connect the valve cables C10 to the valve coils and the HCM1 The cable connected to connector 1 2 should be connected to the coils closest to the P and T ports The cable connected to connector 3 4 should be connected to the second set of coils from the P and T ports The cable connected to connector 7 8 should be con...

Page 26: ...or this installation There is one set of different connectors included with the tilt interface cable Some John Deere sprayers use this connector on the left down function If the sprayer has this connector remove the existing connectors using the included pin removal tool Insert the wires into the new connector and ensure they are in the same position as they were in the previous connector 10 Inser...

Page 27: ...6 pin NORAC bus connector on the HCM1 Figure 31 NORAC Bus Location 2 Connect the main lift sensor to the 8 way coupler using cable C01 and a 2 way coupler E12 Cable C01 and item E12 may not be needed if the 8 way coupler is mounted close enough to the main lift sensor 3 Connect the active roll cylinder H75 to the 8 way coupler using cable C01 and a 2 way coupler E12 4 Insert the 6 pin plugs P03 in...

Page 28: ...WWW NORAC CA PRECISION DEFINED Page 25 Visit www solutions norac ca for more system installation and troubleshooting info Figure 32 Cabling and Parts Layout ...

Page 29: ...Apply grease to the complete surface of all sliding pads Manually rotate the boom by pushing on the ends to access the entire surface of the pads when greasing 2 Check that the pin in the top of the cylinder is not loose and does not have any free movement or slop The bottom cylinder mounting bolt torque must be checked regularly The bolt must be tightened to 260 ft lbs 350 Nm 3 Ensure the sprayer...

Page 30: ...d raise lower each boom and the main section Confirm that the cabling and hoses do not pinch stretch or bind over the entire range of motion 2 If any functions do not work review the hydraulic and electrical portions of this manual to check for proper installation 3 Turn on the power for the display terminal using the switch on the side 4 The procedure for the installation of the UC7 Boom Height C...

Page 31: ...WWW NORAC CA PRECISION DEFINED Page 28 Visit www solutions norac ca for more system installation and troubleshooting info 10 Cable Schematics 10 1 Item C01 43220 01 Cable Network 14 AWG 1m ...

Page 32: ...WWW NORAC CA PRECISION DEFINED Page 29 Visit www solutions norac ca for more system installation and troubleshooting info 10 2 Item C02 43220 03 Cable Network 14 AWG 3m ...

Page 33: ...WWW NORAC CA PRECISION DEFINED Page 30 Visit www solutions norac ca for more system installation and troubleshooting info 10 3 Item C05 43210 20 Cable Network 18 AWG 20m ...

Page 34: ...WWW NORAC CA PRECISION DEFINED Page 31 Visit www solutions norac ca for more system installation and troubleshooting info 10 4 Item C10 50130 01 Cable Valve 4 Pin DT to 2 Pin DT ...

Page 35: ...WWW NORAC CA PRECISION DEFINED Page 32 Visit www solutions norac ca for more system installation and troubleshooting info 10 5 Item C11 50120 06 Cable Temp Probe Bypass 2 Pin DT Tee 208 5285mm ...

Page 36: ...WWW NORAC CA PRECISION DEFINED Page 33 Visit www solutions norac ca for more system installation and troubleshooting info 10 6 Item C15 50130 17 Cable SC Main Interface JD 60 1525mm ...

Page 37: ...WWW NORAC CA PRECISION DEFINED Page 34 Visit www solutions norac ca for more system installation and troubleshooting info 10 7 Item C20 50140 10 Cable Interface JD 30 Series ...

Page 38: ...WWW NORAC CA PRECISION DEFINED Page 35 Visit www solutions norac ca for more system installation and troubleshooting info 10 8 Item C30 43250 07 Cable Battery JD Fused ...

Page 39: ...Saskatoon SK S7P 0A6 TOPCON Agriculture Americas W5527 Hwy 106 Fort Atkinson WI 53538 TOPCON Precision Agriculture Europe Avenida de la industria 35 Tres Cantos España Spain Support Phone 888 979 9509 E mail tasupportn topcon com Web www norac ca ...