Norac UC5 Can Bus, Installation Manual

Page 1: ...Rogator Active Roll 2012 Installation Manual RG12 ...

Page 2: ...s International Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...

Page 3: ... UC5 System Layout 3 4 Kit Parts 4 5 Pre Install Checklist 10 6 Ultrasonic Sensor Installation 11 7 Module Installation 17 8 Hydraulic Installation 21 9 Connecting the Sensors to the CANbus 29 10 Software Setup 30 11 Cable Drawings 31 12 Start Up and System Check 33 ...

Page 4: ...thorough understanding of this manual will ensure that you receive the maximum benefit from the system Your input can help make us better If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact us AGCO armrest version must be 1 0 0 120302 1100 Update 90 Every effort has been made to ensure the accuracy of the information contai...

Page 5: ...quipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense This Class A digital apparatus ...

Page 6: ...3 3 General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components Figure 1 General UC5 System Layout ...

Page 7: ...4 4 Kit Parts 4 1 Kit Overview Figure 2 RG12 System Parts ...

Page 8: ...5 4 2 Hydraulic Plumbing Figure 3 RG12 Hydraulic Plumbing ...

Page 9: ...Y 2 E20 43764T UC5 NETWORK COUPLER 2 WAY WITH TERMINATOR 2 H02 44863 25 HOSE ASSEMBLY 122R2 06 136 IN L 6FORX 6FORX 1 H03 44863 47 HOSE ASSEMBLY 122R2 06 175 IN L 6FORX 6FORX 1 H04 44863 48 HOSE ASSEMBLY 122R2 06 40IN L 6FORX90 6FORX 3 H05 44863 46 HOSE ASSEMBLY 122R2 06 40IN L 6FORX90 8FORX 1 H06 44864 03 HOSE ASSEMBLY 122R2 08 166 IN L 6FORX 6FORX 2 H10 44865 54 HYDRAULICS FITTING KIT RG6 1 H11 ...

Page 10: ...TO FEMALE ADAPTER 12FORX 6MOR 4 F06 106136 PLUG 12MORP 2 F07 44917 MALE ADAPTER 6MB 6MOR 4 F08 104369 PLUG 6MBP 2 F09 44928 ORIFICE INSERT 047 IN ONE WAY 2 F11 106137 MALE ADAPTER 10MB 8MOR 1 F12 105338 TEE ADAPTER 12FORXR 12MORT 1 F13 105732 MALE TO FEMALE ADAPTER 8MOR 12FORX 1 F14 104884 MALE TO FEMALE ADAPTER 6MOR 8FORX 1 NOTE Not all fittings will be used in this installation ...

Page 11: ... TO MALE ADAPTER 6MB 6MOR 4 F09 44975 ORIFICE INSERT 036 IN ONE WAY 1 F17 44927 ORIFICE INSERT 031 IN ONE WAY 1 F18 104590 90 DEGREE ADAPTER 6MOR 6FORX90 2 6 M B 6 M OR X 90 SIZE IN 1 16TH S GENDER MALE OR FEMALE 90 ANGLE SWIVEL TYPE GENDER SIZE TYPE B ORB J JIC OR FLAT FACE P PIPE Fitting Name Example ...

Page 12: ...OR LT UPPER 1 44750 2 BRACKET MOUNTING LINEAR ROLL ROGATOR LT LOWER 1 Do not use high speed power tools drills when installing hardware The use of dielectric grease is not recommended on any NORAC electrical connections To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Permatex Anti...

Page 13: ...ons are functional place a check mark in boxes below 3 Bring engine to field operational RPM and record below 4 Record the time seconds it takes for a full stroke for all boom functions To ensure repeatable measurements take the average of 3 trials 5 Not all sprayers will have the functions listed below in Figure 4 Ensure the boom has sufficient travel so it does not contact the ground during thes...

Page 14: ...he instructions below Figure 5 Breakaway Bracket Assembly 1 Compress the spring and insert it together with the collar into the base 2 Slide the tube through the assembled part 3 Using the bolt and nut tighten the collar to the tube with the sensor tube centered 4 Apply a small amount of grease to the rotating surfaces of the bracket ...

Page 15: ...rial number on the left hand side and proceed to the largest serial number on the right hand side Each UC5 sensor has a serial number stamped on the sensor housing Apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Figure 6 Sensor Serial Number Arrangement ...

Page 16: ...re from the ground A 2 The centerline of the acoustic cone should be approximately vertical at normal operating heights A 3 The bottom of the sensor must be at least 9 inches in front of the spray nozzles and boom structure B This does not apply for the main lift sensor 4 The bottom of the sensor must be at least 9 inches above the spray nozzles C 5 Ensure there are no other obstructions with a 12...

Page 17: ... wing sensors approximately half way between the chassis and the outer wing sensors Insert the spacers B12 between the sensor bracket and the boom when mounting the inner wing sensor brackets as shown in Figure 8 This may not be necessary depending on the boom type 4 Mount the ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube Figure 8 Inner Wing Sensor Brac...

Page 18: ...become apparent once the control system is switched from soil to crop mode Also be careful that the sensor bracket does not collide with any other part of the boom when the boom is folded to transport position If possible mount the sensor brackets while the booms are folded to ensure they will not cause interference Figure 10 Sensor Reading Off Boom ...

Page 19: ...unting is illustrated in Figure 11 2 Mount the ultrasonic sensor to the main lift bracket Figure 11 Example Mounting of the Main Lift Bracket Avoid mounting the main lift sensor over or near a wheel track Measurements from the wheel track do not provide an accurate crop height and will cause measurement and control error Ensure the bracket does not collide with any other part of the sprayer throug...

Page 20: ...box in the electrical box Figure 13 3 All cables that connect to the control module are located in the electrical box 4 Connect the cable marked NORAC C1 to the end of the control module with only one Deutsch connector 5 Connect the cables marked NORAC C2 and NORAC C3 to the control module CANbus connectors Figure 12 Control Module Mounting ...

Page 21: ...18 Figure 13 Control Module and Electrical Box Location ...

Page 22: ... Figure 15 Align Coils 3 Place the valve module between the valve coils Slide a valve mounting bracket over the connectors of the valve module and the valve coil connectors This may require flexing the plastic bracket slightly Figure 16 4 Ensure the bracket is pushed over the connectors far enough to allow the clips to engage behind the valve connectors Output Number Normal Function 1 Left Up 2 Le...

Page 23: ... connector to the 8 way coupler E11 6 With the valve module securely mounted to the valve block connect the valve cables C10 to the valve coils Insert the 2 pin plugs P01 into the unused 2 pin connectors on the valve module 7 Connect the temperature probe to the valve block using the supplied 3 8 x 1 2 hex bolt Figure 17 Valve Module Valve Coil Connections Right Tilt Ports Tank Port Pressure Port ...

Page 24: ... 1 On a clean surface remove the plastic plugs from the block 2 Install the 6MB 6MOR F07 fittings into the P and T ports Tighten to 18 ft lbs 24 Nm 3 Insert the two orifices F09 into the B ports of the two stations closest to the P and T ports with the notch facing out 4 Install the 6MB 6MOR F07 fittings into the B ports Tighten to 18 ft lbs 24 Nm 5 Install the 6MBP F08 plugs into the A ports of t...

Page 25: ... in Figure 19 2 Insert the threaded rod into the block and use a hex nut to hold the rod The block holes are 3 8 NC 1 deep If bolts are used instead of the threaded rod ensure the bolts thread in at least 3 8 3 Use the remaining hardware to secure the block to the sprayer 4 Cut off excess threaded rod if necessary Figure 19 Valve Block Mounting ...

Page 26: ...o rotate the boom 1 Before installing the linear roll cylinder the factory springs dampers and rubber bumpers must be removed from the sprayer The springs and dampers to be removed are shown in Figure 20 The rubber bumper location is shown in Figure 21 Figure 20 AGCO Factory Spring and Damper Figure 21 Rubber Bumper Location Rubber Bumpers to be Removed x2 ...

Page 27: ...24 2 In the linear roll cylinder crate is the linear roll cylinder boom target spring target and sensor bracket Figure 22 Linear Roll Cylinder Assembly Figure 23 Linear Roll Cylinder Mounting Location ...

Page 28: ... between the mount and boom Figure 24 Linear Roll Cylinder Top Mount Top View 4 Using the other 1 inch bolt and spacers attach the cylinder end of the linear roll cylinder to the bottom mount Be careful not to move the shaft of the cylinder because doing so will push oil out and suck air in 5 Tighten both the top and bottom linear roll cylinder mounting bolts to 500 ft lbs Figure 25 Bottom Linear ...

Page 29: ...rget with the center of the hole on the sensor mounting bracket The mount should be facing as far forward as possible but be sure it will not contact the catwalk when the boom is raised to the top 9 Mount the cylinder target to the cylinder end the end with hoses 10 Align the cylinder target bottom rod so that it is 5 8 to the side of the spring target Figure 26 Figure 26 Linear Roll Cylinder Targ...

Page 30: ... to the tee F03 and route to the NORAC valve block 4 Disconnect the pressure line at the Rogator valve block and insert the 6FORXR 6MORT tee F02 5 Connect hose H04 to the tee F02 and route to the NORAC valve block Figure 27 Rogator Pressure and Tank Plumbing 6 Connect hose H04 to the pressure port and hose H05 to the tank port on the NORAC valve block 7 Disconnect and remove the existing left and ...

Page 31: ...d on the right side of the sprayer 12 Connect H02 and H03 to the cylinders using the 12FORX 6MOR fittings F05 13 The existing lower lines do not need to be modified Leave these lines connected to the Rogator valve block 14 Connect hoses H06 to the A and B ports of the 3rd station of the NORAC block and route to the roll cylinder 15 Connect the hose from the A port to the port on the rod end of the...

Page 32: ... Attach a 3 way coupler E10 to the boom at the inner sensor brackets Connect two cables C05 to the 8 way coupler and route along the booms to the inner wing sensors Plug the sensor and the CANbus cable into the 3 way coupler 5 Connect cable C05 to the remaining connector on the 3 way coupler and route along the boom to the outer wing sensors Figure 28 UC5 Module Locations and Cable Connections 6 A...

Page 33: ...he main section Confirm that the cabling and hoses are agreeable to the entire range of motion 2 If any functions do not work review the hydraulic and electrical portions of this manual to check for proper installation 3 Turn on the power for the display terminal using the switch on the side 4 The procedure for the installation of the UC5 Spray Height Control system is now complete Begin the AUTOM...

Page 34: ...31 11 Cable Drawings 11 1 ITEM C03 43220 03 CABLE UC5 NETWORK 14 AWG 3M 11 2 ITEM C04 43220 01 CABLE UC5 NETWORK 14 AWG 1M ...

Page 35: ...32 11 3 ITEM C05 43210 15 CABLE UC5 NETWORK 18 AWG 15M 11 4 ITEM C10 43230 04 CABLE UC5 VALVE DT TO DT ...

Page 36: ... power to the UC5 system After a brief system startup the RMC UC5 Page will display a liability notice Select the check button to proceed Select the Settings button wrench Select the Next button right arrow Select the Next button right arrow Select the Diagnostics button magnifying glass Select the Versions button page with arrow Select the drop down arrow and verify that the appropriate number of...

Page 37: ...erating temperature 4 Raise the booms 5 Using the Manual Valve Overrides on the valve block coils push the center pin on the Active Roll coil Rolling the center section to full stroke and back multiple times to ensure all air is out of the system Figure 29 UC5 Manual Valve Override Location 12 2 System Calibration With the system in Manual Mode select the Settings button wrench Select the Next but...

Page 38: ...n It is very important that you read these precautions and follow them Follow the on screen directions by pressing the sprayer s manual boom movement buttons Level the boom at or near 35 inches actual measurements can be taken and entered later Adjust the distance from the nozzle to the ground directly beneath Ensure you are over bare flat soil Using the Active Roll manual valve overrides on the c...

Page 39: ...ns will move If you accidentally release the button select and hold the Check button to resume The setup is now complete and the controller will return to the main run screen 12 3 Post Calibration Check 1 Put the system into Auto Mode by pressing the A button The boom should level out Put the system back into Manual Mode by pressing the M button 2 Verify that the sensor heights are correct Measure...

Page 40: ... the left wing to 20 inches Place the system in Auto by pressing the A Observe the wing response The entire wing should level out to the set height and should be stable c Automatic Push Test With the UC5 system in automatic exit the cab and push the left boom toward the ground Take care to keep yourself and others clear of the moving boom After a couple of seconds the boom should settle back into ...

Page 41: ... 3702 Kinnear Place Saskatoon SK S7P 0A6 United States NORAC Inc Phone 1 952 224 4142 Toll Free 1 866 306 6722 Shipping Address 6667 West Old Shakopee Road Suite 111 Bloomington MN 55438 Europe NORAC Europe Phone 33 0 4 26 47 04 42 Shipping Address Rue de l hermitage 01090 GUEREINS France www norac ca ...