Norac UC5 Rogator 600, Installation Manual

Page 1: ...Spray Height Controller Rogator 600 Installation Manual RG09 ...

Page 2: ...national Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...

Page 3: ...l UC5 System Layout 2 3 Kit Parts 3 4 Ultrasonic Sensor Installation 6 5 Roll Sensor Installation 10 6 Module Installation 12 7 Connecting the Sensors to the CANbus 17 8 Hydraulic Installation 18 9 Software Setup 22 10 Cable Drawings 23 ...

Page 4: ...g to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system Your input can help make us better If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact us Every effort has been made to ensure the accuracy of the information contained in this manual All parts su...

Page 5: ...use of dielectric grease is not recommended on any NORAC electrical connections To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Permatex Anti seize lubricant is preferred but other similar anti seize products may be used ...

Page 6: ...3 3 Kit Parts 3 1 Kit Overview Figure 2 RG09 System Parts ...

Page 7: ...4 3 2 Hydraulic Plumbing Figure 3 RG09 Hydraulic Plumbing ...

Page 8: ...VE MODULE 1 E03 43732 UC5 INPUT MODULE PASS THRU 1 E04 43740 UC5 ROLL SENSOR 2 E05 43750 UC5 ULTRASONIC SENSOR 3 E10 43760 UC5 NETWORK COUPLER 3 WAY 2 E11 43765 UC5 NETWORK COUPLER 8 WAY 1 E12 43764 UC5 NETWORK COUPLER 2 WAY 1 E20 43764T UC5 NETWORK COUPLER 2 WAY WITH TERMINATOR 2 F01 44928 ORIFICE INSERT 047 IN ONE WAY 2 M01 UC5 BC MANUAL ECH0 VT MANUAL UC5 OPERATORS VIRTUAL TERMINAL 1 M02 UC5 BC...

Page 9: ... the smallest serial number on the left hand side and proceed to the largest serial number on the right hand side Each UC5 sensor has a serial number stamped on the sensor housing Apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Figure 4 Sensor Serial Number Arrangement ...

Page 10: ...of the boom 2 Mount the wing sensor brackets inside of the breakaway sections 3 Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable behind the bracket Figure 5 Outer Wing Sensor Bracket Location and Mounting Figure 6 Inner Wing Sensor Bracket Mounting ...

Page 11: ...8 Figure 7 Wing Sensor Bracket Mounting on Chafer Boom Outer Inner ...

Page 12: ...is illustrated in Figure 8 2 Mount the ultrasonic sensor to the main lift bracket Figure 8 Example Mounting of the Main Lift Sensor Avoid mounting the main lift sensor over or near a wheel track Measurements from the wheel track do not provide an accurate crop height and will cause measurement and control error Ensure the bracket does not collide with any other part of the sprayer throughout the f...

Page 13: ...6 machine screw and nylon lock nuts 2 The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting The roll sensor CANbus connector must be pointing towards the right side of the sprayer Figure 9 Mounting Roll Sensor to Bracket Figure 10 Roll Sensor Orientation Connector Facing Right Wing ...

Page 14: ...om each roll sensor to the pivot point B Figure 11 Roll Sensor Mounting on a Center Pivot Suspended Boom 2 Ensure the roll sensors are relatively level when the sprayer boom and chassis are level 3 Both roll sensor cables should be pointing towards the right hand wing of the sprayer 4 Ensure both roll sensors are mounted adequately and that the cables provide enough slack to allow sufficient boom ...

Page 15: ... display terminal to the control module using the display cable This cable must be connected to the end of the control module with only one Deutsch connector 4 Connect the existing power cable to one of the two CANbus connectors on the other end of the control module 5 Route cable C01 from the other CANbus connector towards the rear of the sprayer Figure 13 Control Module Mounting ...

Page 16: ...Figure 15 Align Coils 3 Place the valve module between the valve coils Slide a valve mounting bracket over the connectors of the valve module and the valve coil connectors This may require flexing the plastic bracket slightly Figure 16 4 Ensure the bracket is pushed over the connectors far enough to allow the clips to engage behind the valve connectors Output Number Normal Function 1 Left Up 2 Lef...

Page 17: ... With the valve module securely mounted to the valve block connect the valve cables C10 to the valve coils Insert the 2 pin plugs P01 into the unused 2 pin connectors on the valve module 7 Connect the temperature probe to the valve block using the supplied 3 8 x 1 2 hex bolt Figure 17 Valve Module Valve Coil Connections Tank Port Pressure Port Sense Port Left Tilt Ports Right Tilt Ports ...

Page 18: ... of the input module 4 Connect the 12 pin connector on the tilt interface cable C20 to the Thru 2 connector on the side of the input module 5 Connect the 12 pin connector on the main lift interface cable C21 to the Thru 1 connector on the side of the input module 6 Insert the connectors on C21 into the connectors on the Relay Module AGCO Part Number 121749 7 Insert the connectors on C20 into the V...

Page 19: ...16 Figure 19 Input Module Mounting ...

Page 20: ...nnect each 3 way coupler E10 between two cables C05 Insert a plug P03 into the unused connector on each 3 way coupler 5 Connect two cables C05 to the 8 way coupler and route along the booms to the wing sensors Follow existing cables and hoses to be sure the cable will not be pinched or stretched Figure 20 UC5 Module Locations and Cable Connections 6 At the sensor brackets attach a 2 way coupler wi...

Page 21: ...failure due to oil contamination is not covered under the NORAC UC5 system warranty It is recommended that a qualified technician perform the hydraulic installation 8 1 Valve Assembly 1 On a clean surface remove the plastic plugs from the block 2 Install the 6MB 6MOR F02 fittings into the P and T ports Tighten to 18 ft lbs 24 Nm 3 Insert the two orifices F01 into the B ports with the notch facing ...

Page 22: ...e block holes are 3 8 NC 1 deep If bolts are used instead of the threaded rod ensure the bolts thread in at least 3 8 3 Use the remaining hardware to secure the block to the sprayer 4 Cut off excess threaded rod if necessary Figure 22 Valve Block Mounting Ensure that the temperature probe from the Valve Module is attached to the NORAC valve block as shown in the green square in Figure 22 This is N...

Page 23: ...20 8 3 Additional Dampers Additional dampers supplied by AGCO must be added to the boom to improve stability as shown in Figure 23 Figure 23 Additional Damper Installed ...

Page 24: ...ees to the B ports on the NORAC valve block Connect the 90 degree end of the hoses to the NORAC valve block 3 Disconnect the pressure and tank lines from the sprayer valve block and insert the two tees F04 between the hoses and the valve block Connect two hydraulic hoses H01 from the free ends of the tees to the pressure and tank port on the NORAC valve block Connect the 90 degree end of the hoses...

Page 25: ... the cabling and hoses are agreeable to the entire range of motion 2 If any functions do not work review the hydraulic and electrical portions of this manual to check for proper installation 3 Turn on the power for the display terminal using the switch on the side 4 The procedure for the installation of the UC5 Spray Height Control system is now complete Begin the AUTOMATIC SYSTEM SETUP procedure ...

Page 26: ...23 10 Cable Drawings 10 1 ITEM C01 43220 10 CABLE UC5 NETWORK 14 AWG 10M 10 2 ITEM C02 43220 01 CABLE UC5 NETWORK 14 AWG 1M ...

Page 27: ...24 10 3 ITEM C03 43210 03 CABLE UC5 NETWORK 18 AWG 3M 10 4 ITEM C04 43210 01 CABLE UC5 NETWORK 18 AWG 1M ...

Page 28: ...25 10 5 ITEM C05 43210 10 CABLE UC5 NETWORK 18 AWG 10M 10 6 ITEM C10 43230 04 CABLE UC5 VALVE DT TO DT ...

Page 29: ...26 10 7 ITEM C20 43240 01 CABLE UC5 INTERFACE TILT DT ...

Page 30: ...27 10 8 ITEM C21 43240 31 CABLE UC5 INTERFACE MAIN DT WITH AUX 1 2 3 ...

Page 31: ...Saskatoon SK S7P 0A6 TOPCON Agriculture Americas W5527 Hwy 106 Fort Atkinson WI 53538 TOPCON Precision Agriculture Europe Avenida de la industria 35 Tres Cantos España Spain Support Phone 888 979 9509 E mail tasupportn topcon com Web www norac ca ...