Norac UC5 Sx275, Manual

Page 1: ...Versatile Sx275 Installation Manual VS01 ...

Page 2: ...ernational Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...

Page 3: ...l UC5 System Layout 3 4 Kit Parts 4 5 Pre Install Checklist 8 6 Ultrasonic Sensor Installation 9 7 Roll Sensor Installation 15 8 Module Installation 18 9 Connecting the Sensors to the CANbus 22 10 Hydraulic Installation 23 11 Software Setup 26 12 Cable Drawings 27 ...

Page 4: ...ing to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system Your input can help make us better If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact us Every effort has been made to ensure the accuracy of the information contained in this manual All parts ...

Page 5: ...equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense This Class A digital apparatus...

Page 6: ...3 3 General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components Figure 1 General UC5 System Layout ...

Page 7: ...4 4 Kit Parts 4 1 Kit Overview Figure 2 VS01 System Parts ...

Page 8: ...5 4 2 Hydraulic Plumbing Figure 3 VS01 Hydraulic Plumbing ...

Page 9: ...SED 5A 1 E01 43710 UC5 CONTROLLER MODULE 1 E02 43720 UC5 VALVE MODULE 1 E03 43732 UC5 INPUT MODULE PASS THRU 1 E04 43741 UC5 ROLL SENSOR VER 2 2 E05 43750 UC5 ULTRASONIC SENSOR 3 E11 43765 UC5 NETWORK COUPLER 8 WAY 1 E12 43764 UC5 NETWORK COUPLER 2 WAY 1 E20 43764T UC5 NETWORK COUPLER 2 WAY WITH TERMINATOR 2 H01 44863 07 HOSE ASSEMBLY 122R2 06 60 IN L 6FJX90 6FJX 2 H02 44863 55 HOSE ASSEMBLY 122R2...

Page 10: ...6TH S GENDER MALE OR FEMALE 90 ANGLE SWIVEL TYPE GENDER SIZE TYPE B ORB J JIC OR FLAT FACE P PIPE Fitting Name Example The use of dielectric grease is not recommended on any NORAC electrical connections To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Permatex Anti seize lubricant ...

Page 11: ...ns are functional place a check mark in boxes below 3 Bring engine to field operational RPM and record below 4 Record the time seconds it takes for a full stroke for all boom functions To ensure repeatable measurements take the average of 3 trials 5 Not all sprayers will have the functions listed below in Figure 4 Ensure the boom has sufficient travel so it does not contact the ground during these...

Page 12: ...e instructions below Figure 5 Breakaway Bracket Assembly 1 Compress the spring and insert it together with the collar into the base 2 Slide the tube through the assembled part 3 Using the bolt and nut tighten the collar to the tube with the sensor tube centered 4 Apply a small amount of grease to the rotating surfaces of the bracket ...

Page 13: ...rial number on the left hand side and proceed to the largest serial number on the right hand side Each UC5 sensor has a serial number stamped on the sensor housing Apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Figure 6 Sensor Serial Number Arrangement ...

Page 14: ...re from the ground A 2 The centerline of the acoustic cone should be approximately vertical at normal operating heights A 3 The bottom of the sensor must be at least 9 inches in front of the spray nozzles and boom structure B This does not apply for the main lift sensor 4 The bottom of the sensor must be at least 9 inches above the spray nozzles C 5 Ensure there are no other obstructions with a 12...

Page 15: ...e NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube Figure 8 Wing Sensor Installed A problem can arise if a sensor is not mounted correctly It is possible for the sensor to read off of the boom instead of the ground This may only become apparent once the control system is switched from soil to crop mode Also be careful that the sensor bracket does...

Page 16: ...13 6 5 Boom Block Removal 1 Remove boom blocks which limit the movements of the top left and right cylinders Figure 10 Boom Block Location shown with block removed Boom Block Location ...

Page 17: ...trated in Figure 12 2 Mount the ultrasonic sensor to the main lift bracket Run the sensor cable down the center of the main lift bracket tube Figure 12 Example Mounting of the Main Lift Bracket Avoid mounting the main lift sensor over or near a wheel track Measurements from the wheel track do not provide an accurate crop height and will cause measurement and control error Ensure the bracket does n...

Page 18: ... machine screw and nylon lock nuts 2 The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting The roll sensor CANbus connector must be pointing towards the right side of the sprayer Figure 13 Mounting Roll Sensor to Bracket Figure 14 Roll Sensor Orientation Connector Facing Right Wing ...

Page 19: ...r Mounting on a Center Pivot Suspended Boom 2 Ensure the roll sensors are relatively level when the sprayer boom and chassis are level 3 Both roll sensor cables should be pointing towards the right hand wing of the sprayer 4 Ensure both roll sensors are mounted adequately and that the cables provide enough slack to allow sufficient boom roll 5 The chassis roll sensor can also be mounted inverted t...

Page 20: ...17 7 3 Roll Sensor Mounting on a Versatile Sprayer Figure 17 Roll Sensor Mounting viewed from the rear of sprayer ...

Page 21: ...ure 18 2 Securely mount the control module E01 inside the sprayer cab using screws cable ties or optional brackets 3 Connect the display terminal to the control module using the display cable This cable must be connected to the end of the control module with only one Deutsch connector 4 Connect the power cable C30 to one of the two CANbus connectors on the control module Connect the other end of t...

Page 22: ...Figure 20 Align Coils 3 Place the valve module between the valve coils Slide a valve mounting bracket over the connectors of the valve module and the valve coil connectors This may require flexing the plastic bracket slightly Figure 21 4 Ensure the bracket is pushed over the connectors far enough to allow the clips to engage behind the valve connectors Output Number Normal Function 1 Left Up 2 Lef...

Page 23: ...ule 6 With the valve module securely mounted to the valve block connect the valve cables C10 to the valve coils Insert the 2 pin plugs P01 into the unused 2 pin connectors on the valve module 7 Connect the temperature probe to the valve block using the supplied 3 8 x 1 2 hex bolt Figure 22 Valve Module Installation Tank Port Pressure Port Sense Port Left Tilt Ports Right Tilt Ports ...

Page 24: ...ctor on the tilt interface cable C20 to the Thru 2 connector on the side of the input module 5 Insert the other connectors on C20 into the tilt connectors on the sprayer valve block Figure 23 Input Module Connections 6 Connect the 12 pin connector on the main lift interface cable C21 to the Thru 1 connector on the side of the input module 7 Insert the other connectors on C21 into the main lift con...

Page 25: ... needed if the 8 way coupler is mounted close enough to the main lift sensor 4 Connect two cables C05 to the 8 way coupler and route along the booms to the wing sensors Follow existing cables and hoses to be sure the cable will not be pinched or stretched Figure 24 UC5 Module Locations and Cable Connections Note Input module and Valve module locations are different due to boom geometry 5 At the se...

Page 26: ...re due to oil contamination is not covered under the NORAC UC5 system warranty It is recommended that a qualified technician perform the hydraulic installation 10 1 Valve Assembly 1 On a clean surface remove the plastic plugs from the block 2 Install the 6MB 6MJ F05 fittings into the P and T ports Tighten to 18 ft lbs 24 Nm 3 Insert the two orifices F08 into the B ports with the notch facing outwa...

Page 27: ...rod into the block and use a hex nut to hold the rod The block holes are 3 8 NC 1 deep If bolts are used instead of the threaded rod ensure the bolts thread in at least 3 8 3 Use the remaining hardware to secure the block to the sprayer 4 Cut off excess threaded rod if necessary Figure 26 Valve Block Mounting Note Three station block pictured ...

Page 28: ...lower lines 3 Connect two hoses H02 to raise and the two H01 to lower to the free end of the appropriate tees F07 4 Connect the other end of the raise line hoses H02 to the B ports and connect the lower line hoses H01 to the A ports on the NORAC valve block 5 Disconnect the pressure and tank hoses from the sprayer valve block and insert the 8FJXR 8MJT tees F02 6 Connect the two H03 hoses to the pr...

Page 29: ... the cabling and hoses are agreeable to the entire range of motion 2 If any functions do not work review the hydraulic and electrical portions of this manual to check for proper installation 3 Turn on the power for the display terminal using the switch on the side 4 The procedure for the installation of the UC5 Spray Height Control system is now complete Begin the AUTOMATIC SYSTEM SETUP procedure ...

Page 30: ...27 12 Cable Drawings 12 1 ITEM C01 43220 10 CABLE UC5 NETWORK 14 AWG 10M 12 2 ITEM C02 43220 01 CABLE UC5 NETWORK 14 AWG 1M ...

Page 31: ...28 12 3 ITEM C03 43210 03 CABLE UC5 NETWORK 18 AWG 3M 12 4 ITEM C04 43210 01 CABLE UC5 NETWORK 18 AWG 1M ...

Page 32: ...29 12 5 ITEM C05 43210 20 CABLE UC5 NETWORK 18 AWG 20M 12 6 ITEM C10 43230 04 CABLE UC5 VALVE DT TO DT ...

Page 33: ...30 12 7 ITEM C20 43240 01 CABLE UC5 INTERFACE TILT DT ...

Page 34: ...31 12 8 ITEM C21 43240 07 CABLE UC5 INTERFACE MAIN DT WITH AUX 1 2 ...

Page 35: ...32 12 9 ITEM C30 43250 04 CABLE UC5 BATTERY AMP FUSED 5A ...

Page 36: ... 3702 Kinnear Place Saskatoon SK S7P 0A6 United States NORAC Inc Phone 1 952 224 4142 Toll Free 1 866 306 6722 Shipping Address 6667 West Old Shakopee Road Suite 111 Bloomington MN 55438 Europe NORAC Europe Phone 33 0 4 26 47 04 42 Shipping Address Rue de l hermitage 01090 GUEREINS France www norac ca ...