Nord Drivesystems SK 500E Series, Brief Instructions

Page 1: ...EN BU 0540 SK 500E Brief instructions for frequency inverters...

Page 2: ...tly approved 3 Transport storage Information regarding transport storage and correct handling must be complied with 4 Installation The installation and cooling of the equipment must be implemented acc...

Page 3: ...y installation in control cabinets All details regarding technical data and permissible conditions at the installation site must be complied with Commissioning commencement of the intended use is not...

Page 4: ...h is also definitive for commissioning These brief instructions summarise the information which is required for the basic commissioning of a standard drive technology application Detailed information...

Page 5: ...ectrical connection of power unit 17 2 2 4 Electrical connection of the control unit 19 2 3 Colour and contact assignments for encoders 29 3 Displays and control 31 3 1 Modular assemblies SK 5xxE 31 3...

Page 6: ...egrated USS and Modbus RTU see BU 0050 Feature SK 50xE 51xE 511E 520E 53xE 54xE Additional options Operating manual BU 0500 BU 0505 Safe pulse block STO SS1 x x x x BU 0530 2 x CANbus CANopen interfac...

Page 7: ...ment Note Indicates hints for use and useful information Pos 28 Anl eitungen Elektroni k FU und Starter 1 Allgemei nes Sicherheits und Installati onshi nweise Auflistung der Sicher heits und Install a...

Page 8: ...motor which is connected to it may start automatically when the mains are switched on The machinery which it drives press chain hoist roller fan etc may then make an unexpected movement This may cause...

Page 9: ...docx 131309 1 Information Maintenance In normal use soft starter are maintenance free The cooling surfaces must be regularly cleaned with compressed air if the ambient air is dusty In the event of ta...

Page 10: ...1 Frequency inverter Option module Technology Unit Pos 37 Anl eitungen Elektroni k FU und Starter 1 Allgemei nes Typenschl ssel Typenschl ssel N omenklatur _Typenschild SK 5xxE 6 mod_1413194116626_388...

Page 11: ...ition The installation position is normally vertical It must be ensured that the cooling ribs on the rear of the frequency inverter are covered with a flat surface to provide good convection Warm air...

Page 12: ...SK 5xxE 401 Size 3 241 98 181 275 5 5 SK 5xxE 551 340 to SK 5xxE 751 340 Size 4 286 98 181 320 5 5 SK 5xxE 551 323 to SK 5xxE 751 323 Size 5 327 162 224 357 93 5 5 SK 5xxE 112 340 to SK 5xxE 152 340...

Page 13: ...changing an electrical connection to the unit Ensure that the device and the motor are specified for the correct supply voltage Information Temperature sensor and PTC TF As with other signal cables t...

Page 14: ...ross section which is connected to the same earthing point as the dfrequency inverter itself Flat cables e g metal stirrups are preferable as they have a lower impedance at high frequencies 2 The bond...

Page 15: ...n of the DIP switch the frequency inverter is configured for TN TT network operation or for IT network operation Frequency inverter Jumper A 1 Jumper B Comments Leakage current Size 1 4 Position 1 Pos...

Page 16: ...Normal position Position 3 Size 5 7 Operation in IT network Position 0 reduced leakage current Top side of device Normal position Position 4 Jumper B motor output Size 1 4 Operation in IT network Posi...

Page 17: ...er the following must be observed 1 Ensure that the mains supply provides the correct voltage and is suitable for the current required 2 Ensure that suitable circuit breakers with the specified nomina...

Page 18: ...e frequency inverter Pos 71 Anl eitungen Elektroni k FU und Starter 2 M ontage und Install ati on El ektrischer Anschluss SK 500E 2 10 4 Elektrischer Anschl uss Leistungsteil Teil 1 Netzanschl uss X1...

Page 19: ...be switched as long as the inverter is pulsing The inverter must be in Standby or Starting disabled status Otherwise the inverter nay be damaged Pos 74 Anl eitungen Elektroni k FU und Starter 2 M onta...

Page 20: ...n the device If the cables are routed in parallel a minimum distance of 20 cm must be maintained from cables which carry a voltage of 60 V The minimum distance may be reduced by screening the cables w...

Page 21: ...input 1 set point frequency V 0 10V Ri 30k I 0 4 20mA Ri 250 can be switched over with DIP switch reference voltage GND For the use of digital functions 7 5 30V Above Size 5 also 10 10 V signals P400...

Page 22: ...d DIN4 Limiting frequency max 10 kHz Each digital input has a reaction time of 5ms Connection with internal 15V 21 22 23 24 25 42 40 41 15V motor PTC Connection with external 7 5 30V 21 22 23 24 25 42...

Page 23: ...ith 5V NOTE For the motor thermistor P424 13 must be set Size 5 and above Thermistor on X13 T1 T2 P424 44 Size 1 to Size 4 VI 24V supply voltage input 18 30V min 800 mA input Voltage supply for the FI...

Page 24: ...Digital I O SK 500 535E 1 mod_1341402016088_388 docx 29337 5 1 Terminal block X7 Digital I O Relevance SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E Terminals X7 73 74 26 27 5 7 42...

Page 25: ...e 5 DOUT1 and DOUT2 24V max 200 mA With inductive loads provide protection via free wheeling diode For evaluation in a control system The scope of functions corresponds to that of the relay P434 P450...

Page 26: ...0E and above this CANopen interface can be used for the evaluation of an absolute encoder Further details can be found in manual BU 0510 Recommendation Provide strain relief e g with EMC Kit P503 P509...

Page 27: ...232 Baud rate 9600 38400 Baud 5 6 Internal 5V supply voltage 5 V 20 optional Adapter cable RJ12 to SUB D9 for RS232 communication for direct connection to a PC with NORD CON Length 3 m Assignment of t...

Page 28: ...all ati on El ektrischer Anschluss SK 500E 2 10 5 Elektrischer Anschl uss Steuerteil Kl emmenblock X13 Motor PTC SK 500 535E 2 mod_1354114924387_388 docx 51690 5 1 Terminal block X13 motor PTC only si...

Page 29: ...se number in the menu group Control parameters For cable lengths 20 m and motor speeds above 1500 rpm the encoder should not have more than 2048 pulses revolution For longer cable lengths the cable cr...

Page 30: ...functions is carried out with parameters P420 02 04 or P421 and P423 as well as P461 P463 In contrast to TTL encoders HTL encoders only enable restricted performance for speed control lower limit fre...

Page 31: ...ionen SK 5xxE 3 1 M odul are Baugruppen SK 5xxE 0 mod_1327492754652_388 docx 6283 2 1 3 1 Modular assemblies SK 5xxE By the use of various modules for display control and parameterisation the SK 5xxE...

Page 32: ...up to 5 inverters 4 line LCD display illuminated keyboard 275900100 BU 0040 SK TU3 POT PotentiometerBox Direct contol of the FI ON OFF R L 0 100 275900110 BU 0500 Table 8 Overview of Technology Units...

Page 33: ...and Modbus RTU No optional modules are required for communication via USS or Modbus RTU The protocoles are integrated into all SK 5xxE series devices An interface is available via terminal X11 or if...

Page 34: ...e mains voltage observe the waiting period 2 Push the control terminals cover down slightly or remove 3 Remove the blank cover by loosening the release on the lower edge and pulling off with an upward...

Page 35: ...rters supplied by Getriebebau NORD are pre programmed with the default setting for standard applications with 4 pole IE1 three phase motors same voltage and power For use with motors with other powers...

Page 36: ...6 Anleitungen El ektr oni k FU und Starter 4 Inbetriebnahme SK 500E 4 2 Mi ni mal konfiguration der Steuer anschl sse 0 mod_1327569977746_388 docx 7219 255 1 4 2 Minimal configuration of control conne...

Page 37: ...ic parameter P 2 Motor data P 4 Control terminals P 5 Additional parameter P 7 Information As standard the actual output frequency is displayed P102 Acceleration time 0 320s Motor data See 4 1 Default...

Page 38: ...ontrol SK 520E or higher P3 Settings for the control parameters current controller speed controller etc with speed feedback Control terminals P4 Analog input and output scaling specification of digita...

Page 39: ...50 0 P106 P Ramp smoothing 0 S P107 P Brake reaction time s 0 00 P108 P Disconnection mode 1 S P109 P DC brake current 100 S P110 P DC braking time on s 2 0 S P111 P P factor torque limit 100 S P112...

Page 40: ...on encoder 0 P326 Encoder conversion 01 00 P327 Speed slip error rpm 0 off P328 Speed slip delay rpm 0 off P330 Regulation PMSM 0 S P331 Switchover freq PMSM 15 S P332 Hyst Switchover PMSM 5 S P333 Fl...

Page 41: ...d frequency 2 Hz 0 0 P431 P Fixed frequency 3 Hz 0 0 P432 P Fixed frequency 4 Hz 0 0 P433 P Fixed frequency 5 Hz 0 0 P434 P Relay 1 function K1 1 P435 P Relay 1 scaling 100 P436 P Relay 1 hysteresis 1...

Page 42: ...tion Bus I O In Bits 0 S P480 03 Function Bus I O In Bits 0 S P480 04 Function Bus I O In Bits 0 S P480 05 Function Bus I O In Bits 0 S P480 06 Function Bus I O In Bits 0 S P480 07 Function Bus I O In...

Page 43: ...0 S P517 P Skip frequency range 1 Hz 2 0 S P518 P Skip frequency 2 Hz 0 0 S P519 P Skip frequency range 2 Hz 2 0 S P520 P Flying start 0 S P521 P Flying start resolution Hz 00 05 S P522 P Flying star...

Page 44: ...e encoder Multi 10 S P605 02 Absolute encoder Single 10 S P607 01 Ratio IG 1 S P607 02 Ratio AG 1 S P607 03 Ratio Setpoint Actual value 1 S P608 01 Reduction ratio IG 1 S P608 02 Reduction ratio AG 1...

Page 45: ...3 49 Position 49 rev 0 S P613 50 Position 50 rev 0 S P613 51 Position 51 rev 0 S P613 52 Position 52 rev 0 S P613 53 Position 53 rev 0 S P613 54 Position 54 rev 0 S P613 55 Position 55 rev 0 S P613 56...

Page 46: ...Torque P730 Field P731 Parameter set P732 U phase current A P733 V phase current A P734 W phase current A P735 Speed encoder rpm P736 Link voltage V P737 Current utilisation of brake resistor P738 Ac...

Page 47: ...s off and on again By an appropriately programmed digital input P420 By switching off the enable on the device if no digital input is programmed for acknowledgement By Bus acknowledgement Pos 443 Anle...

Page 48: ...chrift 3 mod_1361803456862_388 docx 59874 5 1 Error messages Display in the SimpleBox ControlBox Fault Text in the ParameterBox Cause Remedy Group Details in P700 01 P701 Pos 450 Anleitungen El ektr o...

Page 49: ...urrent switch off was reached 3x within 50 ms only possible if P112 and P536 are disabled FI is overloaded Drive sluggish insufficiently sized Ramps P102 P103 too steep Increase ramp time Check motor...

Page 50: ...oo small The EEPROM of the ControlBox is too small to completely save the data set for the frequency inverter Pos 458 Anleitungen El ektr oni k FU und Starter 6 M eldung en zum Betriebszustand St r me...

Page 51: ...l watchdog The Watchdog function is selected at a digital input and the impulse at the corresponding digital input is not present for longer than the time set in parameter P460 Watchdog time Check con...

Page 52: ...tr oni k FU und Starter 6 M eldung en zum Betriebszustand St r meldung en Auflistung Fehl er E016 SK 135E SK 5xxE 2 mod_1347454280625_388 docx 46826 1 E016 16 0 Motor phase error A motor phase is not...

Page 53: ...istung Fehl er E024 reser viert PLC SK 180E SK 5xxE 6 mod_1423644411761_388 docx 201828 1 E024 Reserved Error message for PLC see supplementary instructions BU 0550 Pos 475 Anleitungen El ektr oni k F...

Page 54: ...ly possible if P112 and P536 are switched off FI is overloaded Drive sluggish insufficiently sized Ramps P102 P103 too steep Increase ramp time Check motor data P201 P209 Switch off slip compensation...

Page 55: ...r Enable left block P420 32 74 The frequency inverter switches to Ready for switching on status 0 9 Left direction blocked Pos 485 Anleitungen El ektr oni k FU und Starter 6 M eldung en zum Betriebszu...

Page 56: ...ge and undervoltage Short circuit earthing fault overload Regulation and control Sensorless current vector control ISD linear V f characteristic VFC open loop CFC open loop CFC closed loop above SK 52...

Page 57: ...ormal connection to the mains Long term storage for 1 3 years 30 min with 25 mains voltage 30 min with 50 mains voltage 30 min with 75 mains voltage 30 min with 100 mains voltage Long term storage for...

Page 58: ...before sending in the device Information Reason for return Please note the reason for sending in the component device and specify a contact for any queries that we might have You can obtain a return n...

Page 59: ...res 6 H Heat dissipation 11 HTL encoder 30 I Incremental encoder 30 Installation 11 Installation altitude 56 Installation notes 7 Internet 58 IT network 15 L Leakage current 15 LEDs 47 Long term stora...

Page 60: ...6075402 1516...